CN216993513U - Variable resistance printing intelligent production line - Google Patents
Variable resistance printing intelligent production line Download PDFInfo
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- CN216993513U CN216993513U CN202220056304.XU CN202220056304U CN216993513U CN 216993513 U CN216993513 U CN 216993513U CN 202220056304 U CN202220056304 U CN 202220056304U CN 216993513 U CN216993513 U CN 216993513U
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Abstract
The utility model discloses an intelligent variable resistor printing production line which comprises six robots, a dust-removing and static-removing feeding machine, a semi-automatic screen printing machine and an infrared conveying type dryer, wherein the dust-removing and static-removing feeding machine, the semi-automatic screen printing machine and the infrared conveying type dryer are arranged in a butt joint mode with the six robots; the dust removal and static removal feeding machine comprises a linear slide rail arranged on a dust removal and static removal feeding machine frame, a material storage area and a dust removal and static removal area are respectively arranged at two ends of the linear slide rail, and the dust removal and static removal area comprises a dust sticking wheel and an ion static removal rod; the semi-automatic screen printing machine includes a printer platform. According to the utility model, automatic conveying is adopted in conveying materials, the efficiency is very high, meanwhile, the electrostatic dust removal technology is adopted to greatly improve the quality of later-stage printed products, and the most advanced six-axis robot arm is adopted in material taking and placing, so that the whole material taking and placing process is very stable and accurate, the manpower resources are saved to the maximum extent, the production efficiency is improved, and the product quality is ensured.
Description
Technical Field
The utility model belongs to the field of printing equipment, and particularly relates to an intelligent production line for variable resistor printing.
Background
The resistor with adjustable resistance value is used for occasions needing to adjust circuit current or changing the resistance value of the circuit. The variable resistor may change the characteristics of the signal generator, dim a light, start a motor or control its speed. The resistance material of the variable resistor may be a metal wire, a metal sheet, a carbon film, or a conductive liquid, depending on the application. For a current of a general magnitude, a variable resistor of a metal type is generally used. When the current is small, the carbon film type is used, and when the current is large, the electrolysis type is most suitable; the electrodes of such a variable resistor are immersed in a conductive liquid. Potentiometers are special forms of variable resistors that balance an unknown voltage or potential to measure the magnitude of the unknown voltage or potential difference. The more common potentiometers are simply a resistor with two fixed connections, the third of which is connected to an adjustable brush. Another use of potentiometers is as an acoustic control in acoustic devices.
At present, a chip resistor is also called a chip fixed resistor, is one of metal glass uranium resistors, enables metal powder to be mixed with glass uranium, is printed on a resistor supported on a substrate by adopting a screen printing method, has the characteristics of moisture resistance and small high temperature coefficient, and is widely applied, but the existing manufacturers basically discharge materials, take materials and convey materials by hands when printing the resistor, but the manual operation can often cause that the materials are not discharged in place and are unstable, and the efficiency of manually conveying the materials is too low.
Disclosure of Invention
Aiming at the problems in the prior art, the utility model provides an intelligent production line for variable resistor printing.
The utility model is realized in this way, a variable resistance printing intelligent production line, including six-axis robot and dust-removing and static-removing material feeder (1), semi-automatic screen printer (40), infrared ray conveying type drier (50) butt-jointed with the six-axis robot; the dust-removing and static-removing feeding machine (1) comprises a linear sliding rail (14) arranged on a dust-removing and static-removing feeding machine rack, and a material storage area (2) and a dust-removing and static-removing area (6) are respectively arranged at two ends of the linear sliding rail (14);
preferably, the six-axis robot comprises a robot fixing frame (30), a robot base (31) and a robot rotating arm (32), wherein a robot negative pressure suction structure (33) is fixedly arranged below the robot rotating arm (32);
preferably, the material storage area (2) is also provided with a limiting rod (3) for positioning materials;
preferably, the dust removal and static electricity removal area (6) comprises a dust removal shaft (8) and an ion static electricity elimination rod (10);
preferably, the dust removing shaft (8) is provided with dust sticking wheels at the upper part and the lower part;
preferably, the ion static eliminating rod (10) is provided with a gas blowing hole (13);
preferably, the ion static eliminating rods (9) are symmetrically and detachably arranged on two sides of the dust removing shaft (8);
preferably, the negative pressure suction structures (33) are arranged in two groups and symmetrically arranged below the robot rotating arm (32), and each negative pressure suction structure (33) is provided with a plurality of negative pressure suction nozzles.
The infrared conveying type dryer comprises a conveying belt and a drying cover arranged above the conveying belt, silicon hot plates are arranged in the drying cover side by side along the conveying direction, a heat dissipation pipeline is arranged on the side of each silicon hot plate, and the heat dissipation pipeline is converged in a heat dissipation fan at the end part of the drying cover.
Has the advantages that:
1. this patent adopts automatic conveying at the conveying material, and efficiency is very high, has adopted static dust removal technique simultaneously, guarantees the quality of later stage printing product.
2. This patent has adopted the most advanced six axis robot arm at present when getting the material in the middle of and putting the material, lets the whole material of getting put very stable accurate, and furthest's the resource of using manpower sparingly and improvement production efficiency.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an intelligent production line for variable resistance printing provided by an embodiment of the utility model;
fig. 2 is a schematic overall structure diagram of the dust-removing and static-removing feeding machine provided by the embodiment of the utility model;
fig. 3 is an enlarged schematic structural diagram of a part a of the dedusting and static electricity removing feeder provided by the embodiment of the utility model;
FIG. 4 is a schematic diagram of a dedusting and destaticizing structure of the dedusting destaticizing feeder according to the embodiment of the utility model;
FIG. 5 is a schematic structural diagram of an ion static eliminating bar according to an embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a six-axis robot provided by an embodiment of the present invention;
FIG. 7 is a schematic diagram of a travel path of a six-axis robot provided by an embodiment of the utility model;
FIG. 8 is a schematic structural diagram of a semi-automatic screen printing machine according to an embodiment of the present invention;
in the figure: 1. a dedusting and static electricity removing feeding machine; 2. a storage area; 3. a limiting rod; 4. a conveyor belt; 5. a suction device; 6. dedusting and destaticizing areas; 7. a material waiting and taking area of the six-axis robot; 8. a dust removal shaft; 10. an ionic static elimination bar; 11. a transfer wheel; 12. a width-limiting sliding rod; 13. a gas blowing hole; 14. a linear slide rail; 30. a robot mount; 31. a robot base; 32. a robot rotor arm; 33. a rotating arm negative pressure suction structure; 35. a six-axis robot; 40. a semi-automatic screen printing machine; 41. a printing platform emptying area; 50. an infrared ray conveying type dryer.
Detailed Description
In order to further understand the contents, features and effects of the present invention, the following embodiments are illustrated and described in detail with reference to the accompanying drawings.
The structure of the present invention will be described in detail below with reference to the accompanying drawings.
As shown in fig. 1, an intelligent production line for variable resistor printing comprises six robots (35), and a dedusting and static electricity removing feeding machine (1), a semi-automatic screen printing machine (40) and an infrared transmission type dryer (50) which are in butt joint with the six robots (35);
as shown in fig. 2-3, the dust-removing and static-removing feeder (1) comprises a linear slide rail (14) arranged on the frame of the dust-removing and static-removing feeder, and a material storage area (2) and a dust-removing and static-removing area (6) are respectively arranged at two ends of the linear slide rail (14): the storage area (2) is used for placing materials, the materials of the device are flaky variable resistors and are usually rectangular or square flakes, a limiting rod (3) on the storage area (1) is used for positioning the materials, the materials are conveniently sucked by a following sucking device (5), the sucking device (5) adopts a negative pressure sucking principle, the other end of the sucking device is movably connected to a linear sliding rail (14) and can slide back and forth on the linear sliding rail (14), after the sucking device (5) sucks the materials in the storage area (1), the materials are placed on a conveying belt (4) through the linear sliding rail (14) and are conveyed to a dust removal and static electricity removal area (6) through the conveying belt (4);
as shown in fig. 4-5, the dust removing and static eliminating area (6) comprises a dust removing shaft (8) and an ionic static eliminating rod (10), a dust adhering wheel is sleeved on the dust removing shaft (8), a layer of viscous material is arranged on the dust adhering wheel, dust on the material can be adsorbed by adhesion, the number of the dust removing shaft and the dust adhering wheel is multiple, and the number of the dust removing shaft and the dust adhering wheel can be selected according to the product quality and the production requirement; be equipped with a plurality of gas hole (13) on ion static elimination stick (10), gas hole (13) can be connected with gas blowing device, gas hole (13) are just facing to material process district, static on the material is removed through the high-pressure gas who blows out, ion static elimination stick (10) symmetry is established in the dust removal axle (8) left and right sides, the material is through the dust-binding wheel after, still need again through the follow ion static elimination stick, it waits to get material district (7) to convey six robots, the material gets into six robots and waits to get material district (7) after, can fix a position the material in a fixed position through the slip of limit for width slide bar (12), wait that six robots (35) absorb.
As shown in fig. 6, the six-axis robot (35) includes a robot holder (30), a robot base (31), a robot rotor arm (32), and a negative pressure suction structure (33), wherein the robot rotor arm (32) can rotate at any angle of 360 degrees, the lower part of the robot rotor arm (32) is fixedly connected with a pair of negative pressure suction structures (33), the negative pressure suction structures (33) are symmetrically arranged below the robot rotor arm (32), and each negative pressure suction structure (33) has four negative pressure suction nozzles for sucking materials; when the negative pressure suction structure (33) of the six-axis robot goes to the material waiting area (7) of the six-axis robot to take the materials each time, one material is taken in the no-load way. When starting at every turn, the robot can be according to the signal (judge whether have the material) on the printing machine mesa to do next action, if the circumstances of material occasionally under, the signal can feed back on six robots, and the robot is next step finished product and gets the material, if do not have the circumstances of material under the signal can feed back on the robot, the robot is next step and is got the blank material and carry out the printing action.
As shown in fig. 8, the semi-automatic screen printing machine (40) and the printing platform placing area (41) form a printing area, the negative pressure suction structure of the six-axis robot brings a material, firstly, the other idle negative pressure suction structure removes a printed material from the printing platform placing area (41), then, the next material is placed in the printing machine after rotating 180 degrees to be printed, the printed material absorbed by the negative pressure suction structure (33) of the six-axis robot enters the infrared transport dryer (50), the infrared transport dryer comprises a conveyor belt and a drying cover arranged above the conveyor belt, a silicon hot plate is arranged in the drying cover side by side along the conveying direction, a heat dissipation pipeline is arranged on the side of the silicon hot plate, and the heat dissipation pipeline is collected in a heat dissipation fan at the end of the drying cover.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and all simple modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the scope of the technical solution of the present invention.
Claims (8)
1. An intelligent production line for variable resistor printing comprises six-axis robots, a dedusting and static electricity removing feeding machine (1) which is in butt joint with the six-axis robots, a semi-automatic screen printing machine (40) and an infrared conveying type drying machine (50);
the dust removal and static removal feeding machine (1) comprises a linear slide rail (14) arranged on a dust removal and static removal feeding machine frame, and a material storage area (2) and a dust removal and static removal area (6) are respectively arranged at two ends of the linear slide rail (14);
the six-axis robot comprises a robot fixing frame (30), a robot base (31) and a robot rotating arm (32), wherein a robot negative pressure suction structure (33) is fixedly mounted below the robot rotating arm (32).
2. The intelligent production line for variable-resistance printing as claimed in claim 1, wherein: the material storage area (2) is also provided with a limiting rod (3) for positioning materials.
3. The intelligent production line for variable-resistance printing as claimed in claim 1, wherein: the dust removal and static removal area (6) comprises a dust removal shaft (8) and an ion static elimination rod (10).
4. The intelligent production line for variable resistance printing as claimed in claim 3, wherein: and dust sticking wheels are arranged on the upper and lower parts of the dust removing shaft (8).
5. The intelligent production line for variable-resistance printing as claimed in claim 3, wherein: and the ion static eliminating rod (10) is provided with a gas blowing hole (13).
6. The intelligent production line for variable resistance printing as claimed in claim 3, wherein: the ion static eliminating rods (10) are symmetrically and detachably arranged on two sides of the dust removing shaft (8).
7. The intelligent production line for variable-resistance printing as claimed in claim 1, wherein: the negative pressure suction structures (33) are arranged in two groups and symmetrically arranged below the robot rotating arm (32), and each negative pressure suction structure (33) is provided with a plurality of negative pressure suction nozzles.
8. The intelligent production line for variable-resistance printing as claimed in claim 1, wherein: the semi-automatic screen printing machine (40) comprises a printing platform discharging area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220056304.XU CN216993513U (en) | 2022-01-11 | 2022-01-11 | Variable resistance printing intelligent production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220056304.XU CN216993513U (en) | 2022-01-11 | 2022-01-11 | Variable resistance printing intelligent production line |
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| Publication Number | Publication Date |
|---|---|
| CN216993513U true CN216993513U (en) | 2022-07-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202220056304.XU Active CN216993513U (en) | 2022-01-11 | 2022-01-11 | Variable resistance printing intelligent production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114228318A (en) * | 2022-01-11 | 2022-03-25 | 东莞市瑾耀精密设备有限公司 | Variable resistance printing intelligent production line |
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2022
- 2022-01-11 CN CN202220056304.XU patent/CN216993513U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114228318A (en) * | 2022-01-11 | 2022-03-25 | 东莞市瑾耀精密设备有限公司 | Variable resistance printing intelligent production line |
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