CN216990769U - Automatic assembling device for circulator - Google Patents

Abstract

The utility model discloses an automatic assembling device of an circulator, which comprises a bedplate, wherein a conveying guide rail, a feeding assembly, a detection assembly and a material moving assembly are arranged on the bedplate, a movable tray is arranged on the conveying guide rail, the tray is provided with an accommodating groove, the feeding assembly is positioned on one side of the conveying guide rail and comprises a vibrating disc and a material carrying disc which are communicated, the detection assembly comprises a detection vision camera, the detection vision camera is arranged close to the material carrying disc, the shooting direction of the detection vision camera faces to the right upper side, and the material moving assembly comprises a three-axis manipulator capable of moving back and forth among the tray, the material carrying disc and the detection assembly. The automatic assembling device for the circulator provided by the utility model realizes the automatic assembly of the circulator, improves the automation degree of the circulator assembly to improve the production efficiency, is beneficial to mass production, can avoid the abrasion and deformation of the cavity or parts caused by misalignment of the parts and the cavity in the assembling process, and ensures that the circulator product has good quality.

Description

Automatic assembling device for circulator

Technical Field

The utility model relates to the technical field of automation equipment, in particular to an automatic assembling device for an circulator.

Background

The existing circulator generally comprises a cylindrical cavity and parts such as ferrite pieces, silver-plated iron pieces, central conductors, samarium-cobalt magnetic groups and compensation pieces which are stacked in the cavity, and the parts are manually stacked in the cavity in sequence and then are riveted to form a whole at present. Along with the development of the circulator towards miniaturization and integration, the size of a circulator product is smaller and smaller, the manual assembly difficulty is increased, the production efficiency of the circulator product is reduced, and the market demand cannot be met.

SUMMERY OF THE UTILITY MODEL

The technical problem to be solved by the utility model is as follows: provides an automatic circulator assembling device with high automation degree.

In order to solve the technical problems, the utility model adopts the technical scheme that: the utility model provides an circulator automatic assembly device, includes the platen, be equipped with transfer guide, material loading subassembly, determine module and move the material subassembly on the platen, be equipped with mobilizable tray on the transfer guide, the tray has the storage tank, the material loading subassembly is located one side of transfer guide just the material loading subassembly is including the vibration dish and the year charging tray that are linked together, determine module is including detecting the vision camera just it is close to detect the vision camera carry the charging tray setting, the shooting direction of detecting the vision camera is towards directly over, move the material subassembly including can the tray carry the charging tray and reciprocating motion's triaxial manipulator between the determine module.

Furthermore, a movable positioning block is further arranged on the conveying guide rail, and a groove matched with the positioning block is formed in the edge of the tray.

Furthermore, the conveying guide rail is provided with a position avoiding groove for part of the positioning blocks to pass through, and the position avoiding groove is communicated with the groove.

Furthermore, the relative both sides of conveying guide rail are equipped with the stopper respectively, still be equipped with on the conveying guide rail and follow the roof that vertical direction goes up and down just the tray is located the stopper with between the roof.

Furthermore, the number of the material carrying discs is multiple, the material carrying discs are arranged in a row along the length direction of the conveying guide rail, and the number of the vibrating discs is consistent with that of the material carrying discs and is communicated with the material carrying discs in a one-to-one correspondence mode.

Furthermore, the feeding assembly further comprises a feeding visual camera, and the feeding visual camera is located right above the material carrying disc and is positioned right below the shooting direction of the feeding visual camera.

Furthermore, the material loading disc is a semitransparent part, the material loading assembly further comprises an illumination light source, and the illumination light source is located at the bottom of the material loading disc.

Further, the three-axis manipulator comprises at least two suction nozzles, the suction nozzles are arranged at intervals, and each suction nozzle operates independently relative to the other suction nozzles.

Further, the material moving assembly further comprises a material moving visual camera, and the shooting direction of the material moving visual camera faces to the right lower side.

Furthermore, a three-axis moving assembly is further arranged on the bedplate, and the material moving assembly is arranged on the three-axis assembly.

The utility model has the beneficial effects that: the automatic circulator assembling device provided by the utility model holds the cavity part of the circulator through the containing groove arranged on the tray, the cavity is driven by the tray to move, circulator parts to be installed in the cavity, such as ferrite pieces, silver-plated iron pieces, central conductors, samarium-cobalt magnetic groups, compensation pieces and the like, are placed in the vibrating disc in the feeding part, the parts sequentially enter the feeding disc through the vibration of the vibrating disc, a three-axis manipulator picks up one part from the feeding disc and then moves to the position above the detection vision camera to take a picture to judge whether the part is complete or not and whether the thickness and other dimensions are qualified or not, the detected parts are sequentially placed into the corresponding cavities through the three-axis manipulator, and a plurality of parts can be stacked in the cavity of the circulator by repeating the actions, so that the automatic assembling of the circulator is realized, the automation degree of the circulator assembling is improved to improve the production efficiency of the circulator, the circulator is beneficial to mass production of the circulator, the abrasion and deformation of the cavity or parts caused by misalignment of the parts and the cavity in the assembling process or the assembly of unqualified parts into the cavity can be avoided, and the good quality of the circulator product is ensured.

Drawings

Fig. 1 is a schematic structural diagram of an automatic circulator assembling device according to a first embodiment of the present invention;

fig. 2 is a schematic partial structural view of an automatic assembling device for a circulator according to a first embodiment of the present invention;

FIG. 3 is a top view of a partial structure of an automatic assembling apparatus for a circulator according to a first embodiment of the present invention;

fig. 4 is a schematic structural view of a transfer guide rail in the automatic circulator assembling device according to the first embodiment of the present invention;

FIG. 5 is an enlarged view taken at A in FIG. 4;

fig. 6 is a side view of a transfer rail in the automatic assembling apparatus for a circulator according to the first embodiment of the present invention;

fig. 7 is a schematic structural diagram of a material moving assembly in an automatic circulator assembling device according to a first embodiment of the present invention;

fig. 8 is a schematic structural diagram of a feeding assembly in an automatic circulator assembling device according to a first embodiment of the present invention.

Description of reference numerals:

1. a platen; 2. a transfer rail; 21. positioning blocks; 22. a position avoiding groove; 23. a limiting block; 24. a top plate; 3. a feeding assembly; 31. a vibrating pan; 32. a material carrying disc; 33. a feeding vision camera; 34. a notch; 4. a detection component; 41. detecting a vision camera; 5. a material moving component; 51. a three-axis manipulator; 52. a suction nozzle; 53. a material moving vision camera; 6. a tray; 61. a containing groove; 62. a groove; 7. a three-axis moving assembly; 8. a frame.

Detailed Description

In order to explain the technical contents, the objects and the effects of the present invention in detail, the following description is made with reference to the accompanying drawings in combination with the embodiments.

Referring to fig. 1 to 8, an automatic circulator assembling device includes a platen 1, a conveying guide rail 2, a feeding assembly 3, a detecting assembly 4, and a moving assembly 5 are disposed on the platen 1, a movable tray 6 is disposed on the conveying guide rail 2, the tray 6 has a containing groove 61, the feeding assembly 3 is disposed on one side of the conveying guide rail 2, the feeding assembly 3 includes a vibrating tray 31 and a carrying tray 32 which are communicated with each other, the detecting assembly 4 includes a detecting vision camera 41, the detecting vision camera 41 is disposed near the carrying tray 32, a shooting direction of the detecting vision camera 41 faces right above, and the moving assembly 5 includes a three-axis manipulator 51 capable of moving between the tray 6, the carrying tray 32, and the detecting assembly 4 in a reciprocating manner.

As can be seen from the above description, the beneficial effects of the present invention are: the automatic assembling device for the circulator provided by the utility model realizes the automatic assembly of the circulator, improves the automation degree of the circulator assembly to improve the production efficiency of the circulator, is beneficial to the mass production of the circulator, can avoid the abrasion and deformation of the cavity or part of the parts caused by the misalignment of the parts and the cavity in the assembling process, and ensures that the circulator product has good quality.

Furthermore, a movable positioning block 21 is further arranged on the conveying guide rail 2, and a groove 62 matched with the positioning block 21 is formed in the edge of the tray 6.

As can be seen from the above description, after the tray 6 is moved to the predetermined position, the positioning block 21 on the transfer rail 2 extends into the positioning groove to fix the relative position of the tray 6 and the transfer rail 2, so as to prevent the tray 6 from moving unexpectedly when the three-axis robot 51 loads the components into the corresponding cavities, which may result in the three-axis robot 51 not aligning with the target.

Furthermore, the conveying guide rail 2 is provided with a position avoiding groove 22 for a part of the positioning block 21 to pass through, and the position avoiding groove 22 is communicated with the groove 62.

As can be seen from the above description, the guide rail is provided with a clearance groove 22 for a part of the positioning block 21 to pass through, so as to ensure that the positioning block 21 can enter the groove 62 to limit the movement of the tray 6.

Furthermore, two opposite sides of the conveying guide rail 2 are respectively provided with a limiting block 23, the conveying guide rail 2 is further provided with a top plate 24 capable of lifting along the vertical direction, and the tray 6 is located between the limiting block 23 and the top plate 24.

As can be seen from the above description, the limiting block 23 and the liftable top plate 24 are disposed on the conveying guide rail 2 to clamp the tray 6, so that the tray 6 is kept at a predetermined position, and the tray 6 is prevented from moving unexpectedly when the three-axis manipulator 51 performs the circulator assembling.

Furthermore, the number of the material carrying trays 32 is multiple, the material carrying trays 32 are arranged in a row along the length direction of the conveying guide rail 2, and the number of the vibrating trays 31 is consistent with that of the material carrying trays 32 and is communicated with the material carrying trays 32 in a one-to-one correspondence manner.

As can be seen from the above description, the number of the material loading trays 32 can be set to be multiple, and different types of parts can be placed on each material loading tray 32 for the three-axis manipulator 51 to pick up, so that the assembly of multiple parts can be completed on one automatic circulator assembling device, the time for material turnover is reduced, the cost for purchasing equipment is reduced, the requirement for packaging the supplied materials of the parts is low, the parts can be placed in the corresponding vibrating trays 31 during assembly, the parts do not need to be regularly arranged, and the assembly efficiency is improved.

Further, the feeding assembly 3 further includes a feeding vision camera 33, and the feeding vision camera 33 is located right above the material loading tray 32 and a shooting direction of the feeding vision camera 33 faces right below.

As can be seen from the above description, the positions of the parts in the material loading tray 32 are photographed by the material loading vision camera 33, so that the three-axis robot 51 can accurately pick up the target from the material loading tray 32.

Further, the material carrying disc 32 is a semitransparent part, and the material loading assembly 3 further comprises an illumination light source which is located at the bottom of the material carrying disc 32.

As can be seen from the above description, the material loading tray 32 is made of a translucent material, and the illumination light source is disposed at the bottom of the material loading tray 32, so that when the illumination light source is turned on, the components in the material loading tray 32 block light propagation, and the brightness of the components is lower than that of the material loading tray 32, so that the material loading vision camera 33 can identify the positions of the components in the material loading tray 32.

Further, the three-axis robot 51 includes at least two suction nozzles 52, the suction nozzles 52 are spaced apart, and each suction nozzle 52 operates independently from the other suction nozzles 52.

As can be seen from the above description, the number of the components on the three-axis manipulator 51 can be set to be multiple, so that the three-axis manipulator 51 can absorb multiple components at one time and respectively assemble the components into different cavities, thereby further improving the working efficiency of the automatic circulator assembling device.

Further, the material moving assembly 5 further comprises a material moving vision camera 53, and the shooting direction of the material moving vision camera 53 faces to the right lower side.

As can be seen from the above description, the material moving visual assembly is arranged to identify a target part or a target cavity, so as to ensure that the three-axis manipulator 51 can smoothly pick up the target part or assemble the part into the corresponding cavity.

Further, a three-axis moving assembly 7 is further arranged on the bedplate 1, and the material moving assembly 5 is arranged on the three-axis assembly.

Example one

Referring to fig. 1 to 8, a first embodiment of the present invention is: an automatic circulator assembling device is used for sequentially placing parts such as ferrite pieces, silver-plated iron pieces, central conductors, samarium-cobalt magnetic groups, compensation pieces and the like into a cavity of a circulator according to a certain sequence so as to realize the automatic assembling of the circulator.

As shown in fig. 1, fig. 2 and fig. 3, the automatic circulator assembling device includes a frame 8 and a platen 1 disposed on the frame 8, and the platen 1 is provided with a conveying guide rail 2, a feeding assembly 3, a detecting assembly 4 and a material moving assembly 5. Be equipped with mobilizable tray 6 on transfer guide 2 and tray 6 has the storage tank 61 that is used for holding the cavity of circulator, material loading subassembly 3 is located one side of transfer guide 2 just material loading subassembly 3 is including the vibration dish 31 that is linked together and carrying tray 32, spare parts such as ferrite piece, silver-plated iron sheet, central conductor, samarium cobalt magnetism group, compensating plate are put into in the vibration dish 31 and one hold a spare part in the vibration dish 31, can make this through the vibration of vibration dish 31 spare part in the vibration dish 31 gets into in proper order in the material loading dish 32, determine module 4 is including detecting vision camera 41, detect vision camera 41 and be close to carry tray 32 setting just detect the shooting direction of vision camera 41 directly over, it includes can to move material subassembly 5 tray 6 carry tray 32 and reciprocating motion's triaxial manipulator 51 between determine module 4, the three-axis manipulator 51 can pick up parts from the material loading tray 32, move the parts to the detection assembly 4 for detection, and then move the qualified parts to the tray 6 and load the parts into a corresponding cavity, so as to realize the automatic assembly of the circulator.

Specifically, when the automatic circulator assembling device operates, cavities are manually placed in the accommodating cavities on the tray 6, the tray 6 is placed in the conveying guide rail 2, then parts are directly poured into the vibration tray 31, the tray 6 is moved to a preset position through the conveying guide rail 2, meanwhile, the vibration tray 31 is started to enable the parts in the vibration tray 31 to sequentially enter the material carrying tray 32, the three-axis manipulator 51 picks up the parts from the material carrying tray 32 and then moves to the position above the detection vision camera 41, the detection vision camera 41 takes pictures of the parts and judges whether the parts are complete and whether the thickness and other dimensions of the parts are qualified, the qualified parts are moved to the position of the tray 6 by the three-axis manipulator 51 and are placed in the corresponding cavities, and the actions are repeated for a plurality of times to enable various parts to be stacked and placed in the cavities, and completing the assembly of the circulator.

Referring to fig. 4 and 5, a movable positioning block 21 is further disposed on the conveying guide rail 2, a groove 62 matched with the positioning block 21 is disposed on an edge of the tray 6, the positioning block 21 is located on a side of the conveying guide rail 2 away from the tray 6, an avoiding groove 22 for a part of the positioning block 21 to pass through is disposed on the conveying guide rail 2, and the avoiding groove 22 is communicated with the groove 62.

In detail, after the tray 6 carrying the circulator cavity is moved to a predetermined position, the positioning block 21 moves and partially penetrates through the avoiding groove 22 and extends into the groove 62, so that the position of the tray 6 on the conveying guide rail 2 is kept fixed, and the tray 6 is prevented from being unexpectedly moved to cause the three-axis robot 51 not to be aligned with a target when the three-axis robot 51 loads parts into the corresponding cavity.

As shown in fig. 4 and 6, two opposite sides of the conveying guide rail 2 are respectively provided with a limiting block 23, and the conveying guide rail 2 is further provided with a top plate 24 capable of lifting in the vertical direction, after the tray 6 moves to a preset position, the tray 6 is located between the limiting block 23 and the top plate 24, at this time, the top plate 24 rises and abuts against the tray 6 to clamp the tray 6 through the top plate 24 and the limiting block 23, so that the tray 6 is ensured to be kept at the preset position to prevent the tray 6 from moving unexpectedly when the three-axis manipulator 51 performs assembly of the circulator.

Please refer to fig. 3 and fig. 8, in this embodiment, the number of the material carrying trays 32 is two and two the material carrying trays 32 are along the length direction of the conveying guide rail 2 is arranged in a row, the number of the vibration trays 31 is consistent with the number of the material carrying trays 32, and the vibration trays 31 are close to one ends of the material carrying trays 32 are provided with notches 34 for parts to pass through, so as to pass through the notches 34 will the vibration trays 31 are communicated with the material carrying trays 32 in a one-to-one correspondence, every the material carrying trays 32 can be placed with different types of parts for the three-axis manipulator 51 to pick up, so as to complete the assembly of various parts on the circulator automatic assembly device, thereby reducing the material turnover time and simultaneously being beneficial to reducing the cost of purchasing equipment.

In detail, the feeding assembly 3 further includes a feeding vision camera 33, the feeding vision camera 33 is located directly above the material loading tray 32 and the shooting direction of the feeding vision camera 33 is towards directly below, the feeding vision camera 33 is used for shooting the positions of the parts in the material loading tray 32, so that the triaxial manipulator 51 can accurately pick up the target from the material loading tray 32.

As shown in fig. 8, the feeding assembly 3 further includes an illumination light source, the material loading tray 32 is a translucent member, and the illumination light source is located at the bottom of the material loading tray 32, when the illumination light source is turned on, the components in the material loading tray 32 may obstruct light propagation, so that the brightness of the components is lower than that of the material loading tray 32, so that the feeding vision camera 33 can identify the positions of the components in the material loading tray 32.

As shown in fig. 2 and 7, in this embodiment, a three-axis moving assembly 7 is further disposed on the platen 1, and the material moving assembly 5 is disposed on the three-axis moving assembly 7 to realize movement of the material moving assembly 5 in three directions, i.e., an X axis, a Y axis and a Z axis, so that the material moving assembly 5 can move to a position aligned with the parts in the material loading tray 32 or the cavities in the accommodating groove 61. Move material subassembly 5 still includes and moves material vision camera 53, move material vision camera 53's shooting direction orientation under, move material vision subassembly and be used for discerning target spare part or target cavity, ensure that triaxial manipulator 51 can pick up target spare part smoothly or assemble spare part to corresponding cavity in, cavity or spare part wearing and tearing, the deformation that lead to are not adjusted well with the cavity to spare part when avoiding circulator assembly.

Specifically, triaxial manipulator 51 includes two at least suction nozzles 52, suction nozzle 52 interval sets up and every suction nozzle 52 is for other suction nozzle 52 independent operation, triaxial manipulator 51 can once only pick up a plurality of spare parts and be in proper order detection subassembly 4 department detects and put into different cavities in order, with the reduction distance that triaxial manipulator 51 need move, further promotes circulator automatic assembly device's work efficiency.

Referring to fig. 1 and fig. 2, in order to further improve the assembling efficiency of the circulator, a plurality of automatic circulator assembling devices may be connected in series, even if the transmission guide rails of the plurality of automatic circulator assembling devices are sequentially connected, the same tray 6 may be transported in the plurality of automatic circulator assembling devices, and each automatic circulator assembling device may respectively place one or two components into the cavity on the tray 6, so as to realize the cooperative operation of the plurality of automatic circulator assembling devices, facilitate the mass production of the circulator, and ensure that other devices can still normally operate when some automatic circulator assembling devices fail, thereby ensuring the stable production.

In conclusion, the automatic circulator assembling device provided by the utility model realizes the automatic assembling of the circulator by adopting the matching of the conveying guide rail, the feeding assembly, the detection assembly and the material moving assembly, improves the automation degree of the circulator assembling, improves the production efficiency of the circulator, realizes the mass production of the circulator, can avoid the abrasion and deformation of the cavity or parts caused by misalignment of the parts and the cavity in the assembling process, or can avoid the assembly of unqualified parts into the cavity, and ensures that the circulator product has good quality; the automatic circulator assembling device can be used for connecting multiple devices in series for cooperative operation, and each automatic circulator assembling device is used for respectively loading different parts into the same cavity, so that the assembling efficiency is improved, and the stable production operation can be ensured.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent changes made by using the contents of the present specification and the drawings, or applied directly or indirectly to the related technical fields, are included in the scope of the present invention.

Claims (10)

1. An automatic circulator assembling device comprises a bedplate, and is characterized in that: be equipped with transfer guide, material loading subassembly, determine module and move the material subassembly on the platen, be equipped with mobilizable tray on the transfer guide, the tray has the storage tank, the material loading subassembly is located one side of transfer guide just the material loading subassembly is including the vibration dish that is linked together and carrying the charging tray, determine module is including detecting the vision camera just it is close to detect the vision camera carry the charging tray setting, the shooting direction of detecting the vision camera is towards directly over, move the material subassembly including can the tray carry the charging tray and reach reciprocating motion's triaxial manipulator between the determine module.

2. The automatic circulator assembling device of claim 1, wherein: the conveying guide rail is also provided with a movable positioning block, and the edge of the tray is provided with a groove matched with the positioning block.

3. The automatic circulator assembling device of claim 2, wherein: and the conveying guide rail is provided with a position avoiding groove for part of the positioning block to pass through, and the position avoiding groove is communicated with the groove.

4. The automatic circulator assembling device of claim 1, wherein: the relative both sides of conveying guide rail are equipped with the stopper respectively, still be equipped with on the conveying guide rail and follow the roof that vertical direction goes up and down just the tray is located the stopper with between the roof.

5. The automatic circulator assembling device of claim 1, wherein: the number of the material carrying discs is multiple, the material carrying discs are arranged in a row along the length direction of the conveying guide rail, and the number of the vibrating discs is consistent with that of the material carrying discs and is communicated with the material carrying discs in a one-to-one correspondence mode.

6. The automatic circulator assembling device of claim 1, wherein: the feeding assembly further comprises a feeding visual camera, and the feeding visual camera is located right above the material carrying disc and is located right below the shooting direction of the feeding visual camera.

7. The automatic circulator assembling device of claim 6, wherein: the material loading disc is a semitransparent part, the material loading assembly further comprises an illumination light source, and the illumination light source is located at the bottom of the material loading disc.

8. The automatic circulator assembling device of claim 1, wherein: the three-axis manipulator comprises at least two suction nozzles, the suction nozzles are arranged at intervals, and each suction nozzle operates independently relative to the other suction nozzles.

9. The automatic circulator assembling device of claim 1, wherein: the material moving assembly further comprises a material moving visual camera, and the shooting direction of the material moving visual camera faces to the position right below the material moving visual camera.

10. The automatic circulator assembling device of claim 1, wherein: the bedplate is further provided with a three-axis moving assembly, and the moving assembly is arranged on the three-axis assembly.

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