CN216989836U - Annular automatic casting process equipment - Google Patents
Annular automatic casting process equipment Download PDFInfo
- Publication number
- CN216989836U CN216989836U CN202122708518.9U CN202122708518U CN216989836U CN 216989836 U CN216989836 U CN 216989836U CN 202122708518 U CN202122708518 U CN 202122708518U CN 216989836 U CN216989836 U CN 216989836U
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- Prior art keywords
- annular
- gear
- combustion chamber
- casting
- process equipment
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- 238000005266 casting Methods 0.000 title claims abstract description 87
- 238000002485 combustion reaction Methods 0.000 claims abstract description 36
- 238000002347 injection Methods 0.000 claims abstract description 26
- 239000007924 injection Substances 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 19
- 230000017105 transposition Effects 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims abstract description 12
- 210000001503 joint Anatomy 0.000 claims abstract description 8
- 239000007788 liquid Substances 0.000 claims description 23
- 238000012546 transfer Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 abstract description 4
- 239000000243 solution Substances 0.000 description 12
- 238000001816 cooling Methods 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000009750 centrifugal casting Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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Abstract
The utility model discloses annular automatic casting process equipment which comprises an equipment base, wherein an annular round table is arranged at the top end of the equipment base, a casting mold body is arranged at the top end of the annular round table, the casting mold body is in butt joint with an installation plate on the annular round table, and a material receiving port is arranged at the top end of the casting mold body. According to the utility model, the twist gear, the transposition gear and the transmission rod are arranged, so that after two casting mold bodies are cast on the two injection pipes, the controller can automatically close the electromagnetic valve, the controller is remotely controlled to start the timing motor, the timing motor drives the twist gear to rotate for a circle and then automatically close, the twist gear drives the transposition gear and the transmission rod to rotate for forty-five degrees for a circle, so that the combustion chamber drives the injection pipes to rotate for forty-five degrees, and the casting mold bodies are uniformly distributed at eight positions on the circular truncated cone, so that the injection pipes are just above the next material receiving port after the rotation and the stop, and the multi-station automatic casting can be realized repeatedly, and the working efficiency is greatly improved.
Description
Technical Field
The utility model relates to the technical field of casting process equipment design, in particular to annular automatic casting process equipment.
Background
At present, pressure is not generally applied in casting molding, the requirements on the strength of equipment and a mould are not high, the size of a product is less limited, and the internal stress in the product is also low. Therefore, the production investment is less, large-scale parts with excellent performance can be prepared, but the production period is longer, and mechanical processing is needed after molding. On the basis of traditional casting, methods such as pouring, embedded casting, pressure casting, rotating casting, centrifugal casting and the like are derived.
At present, in the casting work, metal solutions need to be manually led into a plurality of moulds one by one, so that the efficiency is low, the time is delayed, the quality cannot be guaranteed, and the work of people has certain danger, so that an annular automatic casting process device needs to be designed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the problems that in the casting work at present, metal solutions need to be manually introduced into a plurality of moulds one by one, so that the efficiency is low, the time is delayed, the quality cannot be guaranteed, and the work of people has certain dangerousness.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the utility model provides an automatic casting process equipment of annular, includes the equipment base, the top of equipment base is equipped with the loop type round platform, the top of loop type round platform is equipped with the casting die body, the mounting panel butt joint on casting die body and the loop type round platform, the top of casting die body is equipped with connects the material mouth, the inside of loop type round platform is equipped with the combustion chamber, the bottom of combustion chamber is equipped with the transfer line, the transfer line has the transposition gear at the internal connection of equipment base, be connected with the wrench gear on the transposition gear, the wrench gear, the bottom of combustion chamber is equipped with the universal wheel, the top of combustion chamber is equipped with the controller, the controller is connected with the solenoid valve, the solenoid valve is installed on annotating the liquid pipe, the inside of loop type round platform is equipped with spacing pulley, the air-blower is installed on the top of equipment base.
Preferably, the casting die body is provided with eight positions on the annular round table and is uniformly distributed, and the casting die body is in clamping butt joint with the mounting plate.
Preferably, the position of material receiving opening corresponds to the bottom position of annotating the liquid pipe, the outward appearance that connects the material opening is the infundibulate.
Preferably, the transmission rod is fixedly connected with the combustion chamber and is rotatably connected with the equipment base, the transposition gear is meshed with the twisting gear, the twisting gear rotates for a circle to drive the transposition gear to rotate for forty-five degrees, and the timing motor is electrically connected with the controller.
Preferably, the controller is electrically connected with the electromagnetic valve, the liquid injection pipe is closed and circulated through the electromagnetic valve, and the liquid injection pipe is provided with two positions and is designed symmetrically about the vertical central axis of the combustion chamber.
Preferably, the limiting pulley can freely rotate in the annular round table and is in contact with the surface of the combustion chamber, two rings of limiting pulleys are arranged in the annular round table, and ten limiting pulleys are arranged in each ring of limiting pulleys.
Preferably, the annular circular truncated cone is provided with a hollow opening at the mounting part of each casting die body, the blower is provided with eight parts, and each blower aims at the hollow opening of the annular circular truncated cone to blow air.
Compared with the prior art, the utility model has the following advantages:
1. according to the utility model, the twist gear, the transposition gear and the transmission rod are arranged, so that after two casting mold bodies are cast on the two injection pipes, the controller can automatically close the electromagnetic valve, and then remotely control the controller to start the timing motor, and the timing motor can automatically close the twist gear after driving the twist gear to rotate for a circle, and the twist gear can drive the transposition gear and the transmission rod to rotate for forty-five degrees after rotating for a circle, so that the combustion chamber drives the injection pipes to rotate for forty-five degrees, and the casting mold bodies are arranged at eight positions on the circular round platform and are uniformly distributed, so that the injection pipes are just above the next material receiving port after being rotated and stopped, and thus multi-station automatic casting can be realized repeatedly, and the working efficiency is greatly improved;
2. according to the utility model, the liquid injection does not need manual operation through the controller and the electromagnetic valve, so that the safety is improved, and when the electromagnetic valve is opened for a period of time, so that the solution is filled in the casting mold body, the controller can automatically close the electromagnetic valve, so that the casting accuracy is improved, and the device is very good in use;
3. according to the utility model, the blower is arranged, so that after all the casting die bodies are cast and cooled, the bottom surfaces of the casting die bodies and air are discharged due to the hollow openings on the annular round tables, and the bottom surfaces and the air have certain heat dissipation capacity, so that the cooling speed is accelerated, and meanwhile, the blower is started, so that the solution cooling speed in the casting die bodies is further accelerated by strong wind power, and the working efficiency is greatly improved.
Drawings
FIG. 1 is a schematic front view of an internal structure of a ring-type automatic casting process apparatus according to the present invention;
FIG. 2 is a schematic top view of an annular truncated cone of the annular automatic casting process equipment according to the present invention;
FIG. 3 is an enlarged schematic view of the point A of the ring-type automatic casting process equipment according to the present invention;
fig. 4 is an enlarged schematic structural diagram of a ring-type automatic casting process device at the position B.
In the figure: 1. an equipment base; 2. an annular round table; 3. casting a die body; 4. mounting a plate; 5. a material receiving port; 6. a combustion chamber; 7. a transmission rod; 8. a transposition gear; 9. twisting the gear; 10. a timing motor; 11. a universal wheel; 12. a controller; 13. an electromagnetic valve; 14. a liquid injection pipe; 15. a limiting pulley; 16. a blower.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1 to 4, an annular automatic casting process device comprises a device base 1, wherein an annular circular truncated cone 2 is arranged at the top end of the device base 1, a casting die body 3 is arranged at the top end of the annular circular truncated cone 2, the casting die body 3 is in butt joint with an installation plate 4 on the annular circular truncated cone 2, a material receiving port 5 is arranged at the top end of the casting die body 3, a combustion chamber 6 is arranged inside the annular circular truncated cone 2, a transmission rod 7 is arranged at the bottom end of the combustion chamber 6, the transmission rod 7 is connected with a transposition gear 8 inside the device base 1, the transposition gear 8 is connected with a twisting gear 9, the bottom end of the twisting gear 9 is connected with a timing motor 10, a universal wheel 11 is arranged at the bottom end of the combustion chamber 6, a controller 12 is arranged at the top end of the combustion chamber 6, the controller 12 is connected with an electromagnetic valve 13, the electromagnetic valve 13 is installed on a liquid injection pipe 14, a limiting pulley 15 is arranged inside the annular circular truncated cone 2, and a blower 16 is arranged at the top end of the device base 1;
it is worth mentioning that eight positions are uniformly distributed on the annular circular truncated cone 2 of the casting die body 3, and the casting die body 3 is in clamping butt joint with the mounting plate 4, so that multi-position casting can be realized by mounting a plurality of casting die bodies 3, the working efficiency can be improved, and meanwhile, the clamping butt joint is convenient for detaching the cooled casting die body 3 from the mounting plate 4, which is very convenient;
it is worth mentioning that the position of the material receiving port 5 corresponds to the bottom end position of the liquid injection pipe 14, and the appearance of the material receiving port 5 is funnel-shaped, so that when the liquid injection pipe 14 discharges liquid, the material receiving port 5 can ensure that the solution enters the casting mold body 3 and does not leak outside, thereby avoiding material waste, avoiding troublesome cleaning and being very good in use;
it is worth mentioning that the transmission rod 7 is fixedly connected with the combustion chamber 6 and is rotatably connected with the equipment base 1, the transposition gear 8 is meshed with the twisting gear 9, the twisting gear 9 rotates for a circle to drive the transposition gear 8 to rotate for forty-five degrees, the timing motor 10 is electrically connected with the controller 12, thus after two casting mold bodies 3 are cast from the two injection pipes 14, the controller 12 can automatically close the electromagnetic valve 13, then the controller 12 is remotely operated to start the timing motor 10, and when the timing motor 10 drives the twisting gear 9 to rotate for a circle, the timing motor 10 can automatically close, the twisting gear 9 rotates for a circle to drive the transposition gear 8 and the transmission rod 7 to rotate for forty-five degrees, so that the combustion chamber 6 drives the injection pipes 14 to rotate for forty-five degrees, because the casting mold bodies 3 are provided with eight positions and uniformly distributed on the circular truncated cone 2, the injection pipes 14 are just above the material port 5 at the next position after the rotation is stopped, the multi-station automatic casting can be realized by repeating the steps, so that the working efficiency is greatly improved;
it is worth mentioning that the controller 12 is electrically connected with the electromagnetic valve 13, the liquid injection pipe 14 is closed and circulated through the electromagnetic valve 13, the liquid injection pipe 14 is provided with two positions and is symmetrically designed about the vertical middle axis of the combustion chamber 6, so that the liquid injection does not need manual operation through the controller 12 and the electromagnetic valve 13, the safety is improved, and the electromagnetic valve 13 is opened for a period of time, so that when the casting mold body 3 is filled with the solution, the controller 12 can automatically close the electromagnetic valve 13, the casting accuracy is improved, and the casting machine is very good in use;
it is worth mentioning that the limiting pulley 15 can freely rotate in the annular circular truncated cone 2 and is in contact with the surface of the combustion chamber 6, two circles of the limiting pulley 15 are arranged in the annular circular truncated cone 2, and ten limiting pulleys 15 are arranged in each circle, so that when the combustion chamber 6 rotates in the annular circular truncated cone 2, the limiting pulley 15 is in contact with the surface of the combustion chamber 6 to play a limiting role, and meanwhile, the limiting pulley 15 can freely rotate so as not to influence the rotation of the combustion chamber 6, thereby greatly improving the stability of the rotation of the combustion chamber 6;
it is worth mentioning that the annular round platform 2 all is equipped with the cavity opening at the installation part of every casting die body 3, the air-blower 16 is equipped with eight and every air-blower 16 all aims at the cavity opening of annular round platform 2 and bloies, wait to cool off the back at all casting die body 3 casting completions like this, because the cavity opening on the annular round platform 2, make the bottom surface and the air contact of casting die body 3, certain heat-sinking capability has, thereby accelerate cooling rate, start air-blower 16 simultaneously, powerful wind-force makes the inside solution cooling rate of casting die body 3 further accelerate, thereby work efficiency has been improved greatly.
The principle of use of the utility model will now be described as follows:
when the casting die is used, firstly, eight casting die bodies 3 are installed on the installation plate 4 on the annular circular truncated cone 2, then the combustion chamber 6 is started to melt the internal materials into a liquid state, then the electromagnetic valve 13 is opened by using the controller 12, so that the liquid in the combustion chamber 6 flows out of the liquid injection pipe 14, and finally enters the casting die bodies 3 through the material receiving port 5, the material receiving port 5 can ensure that the solution enters the casting die bodies 3 and cannot leak outwards, material waste is avoided, meanwhile, the trouble in cleaning is avoided, the casting die is quite useful, and when the electromagnetic valve 13 is opened for a period of time to ensure that the solution is fully injected into the casting die bodies 3, the electromagnetic valve 13 can be automatically closed by the controller 12, so that the casting accuracy is improved, and the casting die is quite useful.
Then after two casting die bodies 3 are cast by two liquid injection pipes 14, the electromagnetic valve 13 can be automatically closed by the controller 12, the timing motor 10 is started by remotely controlling the controller 12, and the twisting gear 9 can be automatically closed after being driven by the timing motor 10 to rotate for a circle, the twisting gear 9 can drive the transposition gear 8 and the transmission rod 7 to rotate for forty-five degrees after rotating for a circle, so that the combustion chamber 6 drives the liquid injection pipes 14 to rotate for forty-five degrees, and the casting die bodies 3 are uniformly distributed at eight positions on the circular platform 2, so that the liquid injection pipes 14 are just above the next material receiving port 5 after being rotated and stopped, and the multi-station automatic casting can be realized by repeating the steps, and the working efficiency is greatly improved.
Finally, when the combustion chamber 6 rotates inside the annular circular truncated cone 2, the limiting pulley 15 is in surface contact with the combustion chamber 6 to play a limiting role, meanwhile, the limiting pulley 15 can rotate freely, so that the rotation of the combustion chamber 6 is not affected, the rotating stability of the combustion chamber 6 is greatly improved, then after all the casting mold bodies 3 are cast and cooled, due to the hollow opening in the annular circular truncated cone 2, the bottom surfaces of the casting mold bodies 3 are in contact with air, certain heat dissipation capacity is achieved, the cooling speed is accelerated, the air blower 16 is started simultaneously, the cooling speed of the solution inside the casting mold bodies 3 is further accelerated by strong wind power, and therefore the working efficiency is greatly improved.
In the present invention, unless otherwise specifically stated or limited, the terms "sliding", "rotating", "fixed", "provided", and the like are to be understood broadly, and may be, for example, welded, bolted, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.
Claims (7)
1. The utility model provides an automatic casting process equipment of annular, includes equipment base (1), its characterized in that, the top of equipment base (1) is equipped with annular round platform (2), the top of annular round platform (2) is equipped with casting die body (3), mounting panel (4) butt joint on casting die body (3) and the annular round platform (2), the top of casting die body (3) is equipped with material receiving port (5), the inside of annular round platform (2) is equipped with combustion chamber (6), the bottom of combustion chamber (6) is equipped with transfer line (7), transfer line (7) have transposition gear (8) at the internal connection of equipment base (1), be connected with on transposition gear (8) and twist gear (9), the bottom of twisting gear (9) is connected with timing motor (10), the bottom of combustion chamber (6) is equipped with universal wheel (11), the top of combustion chamber (6) is equipped with controller (12), controller (12) are connected with solenoid valve (13), install on annotating liquid pipe (14) solenoid valve (13), the inside of ring type round platform (2) is equipped with spacing pulley (15), air-blower (16) are installed on the top of equipment base (1).
2. The annular automatic casting process equipment according to claim 1, wherein the casting mold body (3) is provided with eight positions on the annular circular truncated cone (2) and is uniformly distributed, and the casting mold body (3) is in clamping butt joint with the mounting plate (4).
3. The automatic casting process equipment of ring type according to claim 1, characterized in that the position of the receiving opening (5) corresponds to the bottom end position of the liquid injection pipe (14), and the appearance of the receiving opening (5) is funnel-shaped.
4. The ring-type automatic casting process equipment as claimed in claim 1, wherein the transmission rod (7) is fixedly connected with the combustion chamber (6) and rotatably connected with the equipment base (1), the transposition gear (8) is meshed with the twisting gear (9), the twisting gear (9) rotates for one circle to drive the transposition gear (8) to rotate for forty-five degrees, and the timing motor (10) is electrically connected with the controller (12).
5. The automatic casting process equipment of the ring type according to claim 1, characterized in that the controller (12) is electrically connected with a solenoid valve (13), the liquid injection pipe (14) is closed and circulated through the solenoid valve (13), and the liquid injection pipe (14) is provided with two places and is designed symmetrically about the vertical central axis of the combustion chamber (6).
6. The ring-type automatic casting process equipment as claimed in claim 1, wherein the limiting pulley (15) can freely rotate in the annular circular truncated cone (2) and is in surface contact with the combustion chamber (6), and the limiting pulley (15) is provided with two circles in the annular circular truncated cone (2) and ten limiting pulleys (15) are arranged in each circle.
7. The automatic annular casting process equipment as claimed in claim 1, wherein the annular circular truncated cone (2) is provided with a hollow opening at the mounting part of each casting mold body (3), the blower (16) is provided with eight parts, and each blower (16) is aligned with the hollow opening of the annular circular truncated cone (2) to blow air.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122708518.9U CN216989836U (en) | 2021-11-08 | 2021-11-08 | Annular automatic casting process equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122708518.9U CN216989836U (en) | 2021-11-08 | 2021-11-08 | Annular automatic casting process equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216989836U true CN216989836U (en) | 2022-07-19 |
Family
ID=82379906
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122708518.9U Expired - Fee Related CN216989836U (en) | 2021-11-08 | 2021-11-08 | Annular automatic casting process equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216989836U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116037870A (en) * | 2023-03-10 | 2023-05-02 | 泰州康乾机械制造有限公司 | Metal casting equipment for casting processing |
-
2021
- 2021-11-08 CN CN202122708518.9U patent/CN216989836U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116037870A (en) * | 2023-03-10 | 2023-05-02 | 泰州康乾机械制造有限公司 | Metal casting equipment for casting processing |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220719 |