CN216987306U - Polydextrose uniform heater - Google Patents

Abstract

The utility model discloses a polydextrose uniform heater which comprises a heating tank, a first stirring mechanism and a second stirring mechanism, wherein the heating tank is provided with a heating cavity; heating a tank: the upper end of the heating tank is provided with a top cover, and the outer side surface of the lower end of the heating tank is fixedly connected with a supporting table; first rabbling mechanism: the lower end of the first stirring mechanism is positioned in the heating tank; the second stirring mechanism: the second stirring mechanism is arranged between the inner walls of the heating tank, and the second stirring mechanism is matched with the first stirring mechanism; wherein: still include frame and temperature regulator, the frame evenly sets up between the heating jar inside and outside wall intermediate layer, and the frame is inside all to be equipped with the heater strip, can carry out the stirring at all-round no dead angle to mixing the raw materials under first rabbling mechanism and the second rabbling mechanism combined action, makes the raw materials be heated more evenly, can in time clear away the adnexed raw materials of heating jar inner wall simultaneously, avoids adnexed raw materials to form the mushy thing and hinders heat transfer and bakes the paste raw materials and cause the waste.

Description

Polydextrose uniform heater

Technical Field

The utility model relates to the technical field of polydextrose, in particular to a polydextrose uniform heater.

Background

Polydextrose is a novel water-soluble dietary fiber, has been approved by more than fifty countries as a health food ingredient to be used so far, is used for manufacturing fiber-reinforced food in large quantities, and has the function of keeping the intestines and stomach unobstructed after being eaten. Besides the specific effects of the insoluble dietary fiber, such as obviously increasing the volume of excrement, enhancing the defecation and reducing the risk of intestinal cancer, the polydextrose also has the functions which are not possessed or are not obvious by the insoluble dietary fiber, such as clearing away cholic acid in the body, obviously reducing serum cholesterol, more easily inducing satiety, obviously reducing blood glucose level after meal and the like. The special polydextrose production device is needed, the traditional polydextrose heating device is not thorough in stirring, raw materials are easy to adhere to the inner wall of the heating device, in the past, paste is formed locally to block heat transfer, the raw materials are heated unevenly, and the raw materials are not beneficial to heating.

SUMMERY OF THE UTILITY MODEL

The utility model aims to overcome the defects in the prior art, and provides a polydextrose uniform heater, which can stir mixed raw materials in an all-around and dead-angle-free manner under the combined action of a first stirring mechanism and a second stirring mechanism, so that the raw materials are heated more uniformly, and meanwhile, the raw materials attached to the inner wall of a heating tank can be removed in time, so that the attached raw materials are prevented from forming paste to block heat transfer, the waste caused by baking the raw materials is avoided, and the problems in the background art can be effectively solved.

In order to achieve the purpose, the utility model provides the following technical scheme: a polydextrose uniform heater comprises a heating tank, a first stirring mechanism and a second stirring mechanism;

heating a tank: the upper end of the heating tank is provided with a top cover, and the outer side surface of the lower end of the heating tank is fixedly connected with a supporting table;

first rabbling mechanism: the lower end of the first stirring mechanism is positioned in the heating tank;

the second stirring mechanism: the second stirring mechanism is arranged between the inner walls of the heating tanks, and the second stirring mechanism is matched with the first stirring mechanism;

wherein: the heating tank is characterized by further comprising a frame and a temperature regulator, wherein the frame is uniformly arranged between the interlayer of the inner wall and the outer wall of the heating tank, heating wires are arranged in the frame, the temperature regulator is arranged at the lower left corner of the upper surface of the supporting table, and the input end of each heating wire is electrically connected with the output end of the temperature regulator;

wherein: still include the singlechip, the singlechip sets up in the upper surface of brace table, the singlechip is located temperature regulator's right side, the output of singlechip is connected to temperature regulator's input electricity, external power source is connected to the input electricity of singlechip, can carry out the stirring at all-round no dead angle to mixing the raw materials under first rabbling mechanism and the combined action of second rabbling mechanism, it is more even to make the raw materials be heated, can in time clear away the adnexed raw materials of heating jar inner wall simultaneously, avoid adnexed raw materials to form the mushy thing and hinder the heat transfer, and burn the raw materials and cause the waste.

Further, first rabbling mechanism includes (mixing) shaft, puddler, stirring branch, stirring vane and agitator motor, the (mixing) shaft passes through the bearing and rotates to be connected in the upper surface of top cap, the (mixing) shaft upper end runs through out the round hole that the top cap upper surface corresponds, the (mixing) shaft lower extreme extends to inside the heating tank, the surface of (mixing) shaft evenly is equipped with the puddler, both ends all are equipped with stirring branch about the surface of puddler, both sides all are equipped with stirring vane around stirring branch's the surface, agitator motor sets up in the upper surface of top cap, agitator motor's output shaft bottom is connected the (mixing) shaft upper end, the output of singlechip is connected to agitator motor's input electricity, it is more even to make mixed raw materials be heated through the stirring of first rabbling mechanism, it is faster to heat.

Further, the second rabbling mechanism includes runner, stirring frame, stirring sword and scraper blade, the stirring frame sets up in the surface of (mixing) shaft from top to bottom, the stirring frame both ends all are connected with the runner through the round pin hub rotation, the runner respectively with heating tank inner wall on the spout sliding connection that corresponds, the stirring sword symmetry sets up in the stirring frame side from top to bottom, the equal fixedly connected with scraper blade of stirring sword lateral surface, the scraper blade contacts with the heating tank inner wall, clear away the adnexed raw materials of heating tank inner wall when to raw materials stirring through the second rabbling mechanism, reach the purpose that makes the raw materials be heated evenly.

Furthermore, the supporting device further comprises supporting columns, wherein the supporting columns are evenly arranged on the lower surface of the supporting platform, and equipment is convenient to support.

Furthermore, still include discharge valve, discharge valve sets up in the upper surface of top cap, and the steam that produces when being convenient for heat the raw materials is discharged.

Further, still include the charge door, the charge door sets up in the upper surface of top cap, and the charge door is located discharge valve's left side, the filling of the raw materials of being convenient for.

Further, still including arranging material pipe and solenoid valve, arrange the material pipe and set up in the heating tank bottom, the solenoid valve is established ties between arranging the material pipe, and the output of singlechip is connected to the input electricity of solenoid valve, is convenient for control the discharge of raw materials.

Compared with the prior art, the utility model has the beneficial effects that: the polydextrose uniform heater has the following advantages:

1. raw materials that will allocate according to a certain proportion are in the charge door injection heating jar that is located the overhead surface, the regulation and control singlechip, adjust the heater strip through temperature regulator and heat up to appointed temperature, raw materials to in the heating jar heats, the regulation and control singlechip simultaneously, agitator motor work, the agitator motor output shaft drives the (mixing) shaft and rotates, it follows the rotation to be located the epaxial puddler of stirring, the puddler drives the stirring branch that is located it and rotates, the stirring vane who finally is located it under the drive of stirring branch rotates, thereby the realization stirs the raw materials in the heating jar, work through rabbling mechanism, it is more even to make mixed raw materials be heated, the heating is faster.

2. With the time simultaneously under the drive of (mixing) shaft, the rotation is followed to the stirring frame, the runner that drives the stirring frame both ends simultaneously is at the spout internal rotation that corresponds, the stirring sword that is located the stirring frame side from top to bottom also follows the rotation, final stirring sword drives the scraper blade that is located its lateral surface and rotates, realize scraping the attached raw materials of heating tank inner wall, avoid adnexed raw materials to form the mush and hinder heat transfer, and the burnt raw materials leads to the fact the waste, can carry out the stirring at all-round no dead angle to mixing raw materials under first rabbling mechanism and the second rabbling mechanism combined action, it is more even to make the raw materials be heated, rapid heating, raw materials after the heating is accomplished, the work of regulation and control singlechip solenoid valve, the raw materials is arranged the material through the row of material pipe of heating tank bottoms portion.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic rear side sectional view of the present invention;

fig. 3 is an enlarged schematic view of the structure of the present invention at a.

In the figure: the device comprises a support column 1, a support table 2, a heating tank 3, an exhaust valve 4, a first stirring mechanism 5, a stirring shaft 51, a stirring rod 52, a stirring support rod 53, a stirring blade 54, a stirring motor 55, a charging opening 6, a top cover 7, a temperature regulator 8, a singlechip 9, a discharge pipe 10, a second stirring mechanism 11, a rotating wheel 111, a stirring frame 112, a stirring knife 113, a scraping plate 114, a frame 12, a heating wire 13 and an electromagnetic valve 14.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present embodiment provides a technical solution: a polydextrose uniform heater comprises a heating tank 3, a first stirring mechanism 5 and a second stirring mechanism 11;

heating the tank 3: the upper end of the heating tank is provided with a top cover 7, and the outer side surface of the lower end of the heating tank 3 is fixedly connected with a supporting platform 2; the heating tank 3 is matched with the first stirring mechanism 5 and the second stirring mechanism 11 in the heating tank to carry out all-dimensional uniform heating on the raw materials in the tank.

First stirring mechanism 5: the lower end of the first stirring mechanism 5 is positioned in the heating tank 3; the first stirring mechanism 5 comprises a stirring shaft 51, a stirring rod 52, a stirring support rod 53, stirring blades 54 and a stirring motor 55, wherein the stirring shaft 51 is rotatably connected to the upper surface of the top cover 7 through a bearing, the upper end of the stirring shaft 51 penetrates through a circular hole corresponding to the upper surface of the top cover 7, the lower end of the stirring shaft 51 extends into the heating tank 3, the stirring rods 52 are uniformly arranged on the outer surface of the stirring shaft 51, the stirring support rods 53 are respectively arranged at the upper end and the lower end of the outer surface of the stirring rod 52, the stirring blades 54 are respectively arranged at the front side and the rear side of the outer surface of the stirring support rod 53, the stirring motor 55 is arranged on the upper surface of the top cover 7, the bottom end of the output shaft of the stirring motor 55 is connected with the upper end of the stirring shaft 51, the input end of the stirring motor 55 is electrically connected with the output end of the single chip microcomputer 9, the prepared raw materials are proportionally injected into the heating tank 3 through a feed inlet 6 positioned on the upper surface of the top cover 7, the single chip microcomputer 9 is regulated, the heating wire 13 is regulated through the temperature regulator 8 to reach the specified temperature, raw materials to in the heating tank 3 heats, regulate and control singlechip 9 simultaneously, 55 work of agitator motor, 55 output shafts of agitator motor drive (mixing) shaft 51 and rotate, the puddler 52 that is located on the (mixing) shaft 51 is followed and is rotated, puddler 52 drives the stirring branch 53 that is located above that and rotates, stirring vane 54 that finally is located above that under stirring branch 53's drive rotates, thereby the realization stirs the raw materials in the heating tank 3, through the work of rabbling mechanism 5, it is more even to make mixed raw materials be heated, it is faster to heat.

Second stirring mechanism 11: the second stirring mechanism 11 is arranged between the inner walls of the heating tank 3 and is matched with the first stirring mechanism 5; the second stirring mechanism 11 comprises a rotating wheel 111, a stirring frame 112, stirring knives 113 and scraping plates 114, the stirring frame 112 is vertically arranged on the outer surface of the stirring shaft 51, both ends of the stirring frame 112 are rotatably connected with the rotating wheel 111 through pin shafts, the rotating wheel 111 is respectively in sliding connection with corresponding sliding chutes on the inner wall of the heating tank 3, the stirring knives 113 are symmetrically arranged on the upper and lower side surfaces of the stirring frame 112, the outer side surfaces of the stirring knives 113 are fixedly connected with the scraping plates 114, the scraping plates 114 are in contact with the inner wall of the heating tank 3, the stirring frame 112 rotates along with the rotating under the driving of the stirring shaft 51 at the same time, the rotating wheels 111 at both ends of the stirring frame 112 are driven to rotate in corresponding sliding chutes, the stirring knives 113 on the upper and lower side surfaces of the stirring frame 112 rotate along with the rotating, finally the stirring knives 113 drive the scraping plates 114 on the outer side surfaces thereof to rotate, so as to realize the scraping of the raw materials attached to the inner wall of the heating tank 3, and avoid the paste from blocking heat transfer, and the burnt raw materials cause waste.

Wherein: the heating device also comprises a frame 12 and a temperature regulator 8, wherein the frame 12 is uniformly arranged between interlayers on the inner wall and the outer wall of the heating tank 3, heating wires 13 are arranged in the frame 12, the temperature regulator 8 is arranged at the lower left corner of the upper surface of the support table 2, and the input end of each heating wire 13 is electrically connected with the output end of the temperature regulator 8; the raw materials in the heating tank 3 are uniformly heated by the heating wires 13 uniformly distributed between the interlayer of the inner wall and the outer wall of the heating tank 3.

Wherein: still include singlechip 9, singlechip 9 sets up in the upper surface of brace table 2, and singlechip 9 is located temperature regulator 8's right side, and temperature regulator 8's input electricity is connected the output of singlechip 9, and external power source is connected to singlechip 9's input electricity, and singlechip 9 controls the normal operating of each equipment.

Wherein: still include pillar 1, pillar 1 evenly sets up in the lower surface of brace table 2, and pillar 1 provides the bottom sprag of heating jar 3.

Wherein: the heating tank further comprises an exhaust valve 4, wherein the exhaust valve 4 is arranged on the upper surface of the top cover 7, and the exhaust valve 4 can lead out gas generated in the heating tank 3.

Wherein: still include charge door 6, charge door 6 sets up in the upper surface of top cap 7, and charge door 6 is located discharge valve 4's left side, and charge door 6 provides the facility that the raw materials was annotated.

Wherein: still including arranging material pipe 10 and solenoid valve 14, arrange material pipe 10 and set up in the bottom of heating jar 3, solenoid valve 14 concatenates between arranging material pipe 10, and the output of singlechip 9 is connected to solenoid valve 14's input electricity, arranges that material pipe 10 and solenoid valve 14 are convenient for the discharge of heating back raw materials.

The working principle of the polydextrose uniform heater provided by the utility model is as follows: proportionally injecting the prepared raw materials into a heating tank 3 through a feed inlet 6 on the upper surface of a top cover 7, regulating and controlling a singlechip 9, regulating and controlling a heating wire 13 to heat to a specified temperature through a temperature regulator 8, heating the raw materials in the heating tank 3, simultaneously regulating and controlling the singlechip 9, operating a stirring motor 55, driving a stirring shaft 51 to rotate by an output shaft of the stirring motor 55, driving a stirring rod 52 on the stirring shaft 51 to rotate, driving a stirring support rod 53 on the stirring rod 52 to rotate, finally driving a stirring blade 54 on the stirring support rod 53 to rotate, thereby stirring the raw materials in the heating tank 3, enabling the mixed raw materials to be heated more uniformly and more rapidly through the operation of a stirring mechanism 5, driving a stirring frame 112 to rotate under the driving of the stirring shaft 51 at the same time, simultaneously driving rotating wheels 111 at two ends of the stirring frame 112 to rotate in corresponding chutes, the stirring sword 113 that is located stirring frame 112 side from top to bottom also follows the rotation, the scraper blade 114 that final stirring sword 113 drive is located its lateral surface rotates, realize scraping the attached raw materials of heating tank 3 inner wall clearly, avoid adnexed raw materials to form the paste and hinder heat transfer, and burn the raw materials and cause the waste, can carry out the stirring at all-round no dead angle to mixing the raw materials under first rabbling mechanism 5 and the second rabbling mechanism 11 combined action, it is more even to make the raw materials be heated, rapid heating, the raw materials after the heating is accomplished, regulation and control singlechip 9 solenoid valve 14 work, the raw materials is discharged through row material pipe 10 of heating tank 3 bottom.

It should be noted that the stirring motor 55 disclosed in the above embodiments may be a BLD1-29-1.5KW stirring motor, the temperature regulator 8 may be AI-519, the single chip microcomputer 9 may be CMS8S5887, the heating wire 13 may be a ni-cr gold heating wire, the electromagnetic valve 14 may be SLP-50, and the stirring motor 55, the temperature regulator 8, the heating wire 13 and the electromagnetic valve 14 controlled by the single chip microcomputer 9 may all operate according to methods commonly used in the art.

The above description is only an embodiment of the present invention, and is not intended to limit the scope of the present invention, and all equivalent structures or equivalent processes performed by the present invention or directly or indirectly applied to other related technical fields are included in the scope of the present invention.

Claims (7)

1. A polydextrose uniform heater is characterized in that: comprises a heating tank (3), a first stirring mechanism (5) and a second stirring mechanism (11);

heating tank (3): a top cover (7) is arranged at the upper end of the heating tank (3), and a supporting table (2) is fixedly connected with the outer side surface of the lower end of the heating tank;

first stirring mechanism (5): the lower end of the first stirring mechanism (5) is positioned in the heating tank (3);

second stirring mechanism (11): the second stirring mechanism (11) is arranged between the inner walls of the heating tank (3) and is matched with the first stirring mechanism (5);

wherein: the heating device is characterized by further comprising a frame (12) and a temperature regulator (8), wherein the frame (12) is uniformly arranged between the interlayer of the inner wall and the outer wall of the heating tank (3), heating wires (13) are arranged inside the frame (12), the temperature regulator (8) is arranged at the lower left corner of the upper surface of the support table (2), and the input end of each heating wire (13) is electrically connected with the output end of the temperature regulator (8);

wherein: still include singlechip (9), singlechip (9) set up in the upper surface of brace table (2), and singlechip (9) are located the right side of temperature regulator (8), and the output of singlechip (9) is connected to the input electricity of temperature regulator (8), and external power source is connected to the input electricity of singlechip (9).

2. The glucose polymer homogenizing heater of claim 1, wherein: the first stirring mechanism (5) comprises a stirring shaft (51), a stirring rod (52), a stirring support rod (53), a stirring blade (54) and a stirring motor (55), (mixing) shaft (51) rotate through the bearing and connect in the upper surface of top cap (7), the round hole that top cap (7) upper surface corresponds is run through to (mixing) shaft (51) upper end, inside (mixing) shaft (51) lower extreme extended to heating tank (3), the surface of (mixing) shaft (51) evenly is equipped with puddler (52), both ends all are equipped with stirring branch (53) about the surface of puddler (52), both sides all are equipped with stirring vane (54) around the surface of stirring branch (53), agitator motor (55) set up in the upper surface of top cap (7), agitator motor (51) upper end is connected to the output shaft bottom of agitator motor (55), the output of singlechip (9) is connected to the input electricity of agitator motor (55).

3. The glucose polymer homogenizing heater of claim 1, wherein: second rabbling mechanism (11) are including runner (111), stirring frame (112), stirring sword (113) and scraper blade (114), stirring frame (112) set up in the surface of (mixing) shaft (51) from top to bottom, and stirring frame (112) both ends all are connected with runner (111) through the round pin hub rotation, runner (111) respectively with heating jar (3) the inner wall on corresponding spout sliding connection, stirring sword (113) symmetry sets up in side about stirring frame (112), the equal fixedly connected with scraper blade (114) of stirring sword (113) lateral surface, scraper blade (114) contact with heating jar (3) inner wall.

4. The glucose polymer homogenizing heater of claim 1, wherein: still include pillar (1), pillar (1) evenly set up in the lower surface of brace table (2).

5. The glucose polymer homogenizing heater of claim 1, wherein: still include discharge valve (4), discharge valve (4) set up in the upper surface of top cap (7).

6. The glucose polymer homogenizing heater of claim 1, wherein: still include charge door (6), charge door (6) set up in the upper surface of top cap (7), and charge door (6) are located the left side of discharge valve (4).

7. The glucose polymer homogenizing heater of claim 1, wherein: still including arranging material pipe (10) and solenoid valve (14), arrange material pipe (10) and set up in the bottom of heating jar (3), solenoid valve (14) are established ties between arranging material pipe (10), and the output of singlechip (9) is connected to the input electricity of solenoid valve (14).

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