CN216967448U

CN216967448U - Integrated dust remover

Info

Publication number: CN216967448U
Application number: CN202220208505.7U
Authority: CN
Inventors: 石贤葵; 聂运平; 周武杰
Original assignee: Ningbo Guanghao Environmental Protection Equipment Co ltd
Current assignee: Ningbo Guanghao Environmental Protection Equipment Co ltd
Priority date: 2022-01-24
Filing date: 2022-01-24
Publication date: 2022-07-15
Anticipated expiration: 2032-01-24

Abstract

The utility model relates to the technical field of industrial dust removal, and discloses an integrated dust remover, which has the technical scheme that the integrated dust remover comprises a machine body; the polishing assembly is used for polishing the workpiece; the spraying assembly is used for spraying ground flying chips and waste materials generated by the grinding workpiece for dust reduction; the spraying component and the dust removal component are arranged on the traditional pair of grinding mechanisms, so that flying chips and waste materials can be effectively sprayed by the spraying component in the process of machining the workpiece, firstly, the flying chips and the waste materials can be prevented from splashing and cooled, secondly, the flying chips and the waste materials can be effectively subjected to dust fall treatment, and the dust removal component can adsorb dust by utilizing the combination mode of the two dust removal components, so that most of the waste materials are collected, and the environment of a factory is effectively improved.

Description

Integrated dust remover

Technical Field

The utility model relates to the technical field of industrial dust removal, in particular to an integrated dust remover.

Background

In industrial production, often need carry out a large amount of work of polishing to the work piece, but at the in-process of polishing, can produce a large amount of flying chips, waste material and dust, work under this kind of operational environment for a long time, will bring the injury on the health to operating personnel certainly, operational environment's abominability simultaneously, it is also very huge to the pollution of environment, a large amount of harmful dust produces for the mill need consume a large amount of energy and solve the environmental protection problem.

SUMMERY OF THE UTILITY MODEL

In view of the shortcomings of the prior art, the utility model aims to provide an integrated dust remover which is used for overcoming the defects in the prior art.

In order to realize the purpose, the utility model provides the following technical scheme: the integrated dust remover comprises a machine body; and

the polishing assembly is used for polishing a workpiece; and

the spraying assembly is used for spraying ground flying chips and waste materials generated by the grinding workpiece for dust reduction; and

the dust removal assembly comprises a fan, a first dust removal piece and a second dust removal piece, and when the fan is started, dust is driven to sequentially pass through the first dust removal piece and the second dust removal piece for adsorption.

According to the utility model, the spraying component and the dust removing component are arranged on the traditional pair of polishing mechanisms, in the process of processing a workpiece, the spraying component can effectively spray flying chips and waste materials, so that firstly, the flying chips and the waste materials can be prevented from splashing and cooled, secondly, the dust removing treatment can be effectively carried out on the flying chips and the waste materials, and in addition, the dust removing component can adsorb dust by utilizing the combination mode of the two dust removing components, so that most of the waste materials are collected, and the environment of a factory is effectively improved.

As a further improvement of the utility model, a grinding space, a spraying space, a dust removing space and a bottom groove are divided in the machine body, the grinding space, the spraying space, the dust removing space and the bottom groove are used for installing the grinding assembly, the spraying assembly and the dust removing assembly, the installation of each assembly is more convenient through the separation of the spaces, and meanwhile, dust and waste materials can sequentially enter different spaces to be treated in different modes through the arrangement of the spaces.

As a further improvement of the utility model, the grinding assembly comprises a motor and a grinding wheel, the grinding wheel is arranged at the output end of the motor and is positioned in the grinding space, one side of the grinding space is communicated with the outside, a baffle plate is arranged at the position communicated with the outside, an opening is arranged on the baffle plate, part of the grinding wheel extends out of the baffle plate to enter the outside, and the baffle plate is arranged to prevent waste materials from being splashed to an operator.

As a further improvement of the utility model, the grinding assembly further comprises a rotating handle, the baffle is hinged on the machine body, and the rotating handle is used for adjusting the angle between the baffle and the machine body so as to adjust the proportion of the grinding wheel located outside, so that the relation between the grinding wheel and the baffle can be adjusted according to the type of the workpiece, and waste materials are prevented from escaping from the machine body as much as possible.

As a further improvement of the present invention, the spray assembly includes a water pump, a first water pipe, a second water pipe and a third water pipe, the water pump is installed in the bottom tank, one end of the first water pipe is connected to the water pump, the other end of the first water pipe sequentially enters the spray space and the polishing space, the second water pipe is located in the spray space, one end of the second water pipe is communicated with the first water pipe, the second water pipe is provided with a plurality of first nozzles for jetting water flow, the third water pipe is located in the polishing space, one end of the third water pipe is communicated with the first water pipe, the third water pipe is provided with a plurality of second nozzles for jetting water flow, and the polishing space and the spray space are both provided with nozzles, so that impurities such as waste materials, dust, etc. can be treated for many times as required.

As a further improvement of the utility model, the first nozzle or the second nozzle can be provided with a spray head, and the spray head is arranged to change the shape of water flow of the nozzle, thereby improving the dust removal efficiency.

As a further improvement of the present invention, an inclined plate is arranged at the joint of the spraying space and the polishing space, a slot for passing water flow is arranged on the inclined plate, the spraying direction of the second nozzle is aligned with the upper side of the slot in the inclined plate, so that the water flow from the second nozzle flows downwards along the inclined plate, a water curtain is formed at the slot, and impurities such as dust and flying debris passing through the slot are effectively sprayed and treated.

As a further improvement of the present invention, the dust removing space is located above the spraying space, an air outlet is arranged at the top of the dust removing space, the first dust removing member is arranged at the junction of the spraying space and the dust removing space, and the second dust removing member is arranged at the air outlet.

As a further improvement of the present invention, the blower includes a power source, a fan, and an outer cover, the fan is installed at an output end of the power source, the outer cover is sleeved outside the fan, and the outer cover includes two through openings, one of the through openings is aligned with the first dust removing member, and the other of the through openings is aligned with the second dust removing member.

As a further improvement of the utility model, a water outlet is arranged at one side of the spraying space, a collecting frame for collecting flying chips and waste materials is arranged in the bottom groove, and the water outlet is aligned with the collecting frame, so that the waste materials are conveniently collected, and water can be separated from the waste materials, so that the water can be recycled.

The utility model has the beneficial effects that: according to the utility model, the spraying component and the dust removal component are arranged on the traditional pair of polishing mechanisms, in the process of processing a workpiece, the spraying component is arranged, flying chips and waste materials can be effectively sprayed, firstly, the flying chips and the waste materials can be prevented from splashing and cooled, secondly, the flying chips and the waste materials can be effectively subjected to dust removal treatment, and the dust removal component can adsorb dust by utilizing the combination mode of the two dust removal components, so that most of the waste materials are collected, and the environment of a factory is effectively improved.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a side view of the present invention;

FIG. 3 is a rear perspective view of the present invention;

FIG. 4 is a perspective view of the internal structure of the present invention;

fig. 5 is a partial enlarged view of the present invention.

Reference numerals: 1. a body; 11. a bottom groove; 12. polishing the space; 13. a spray space; 14. a dust removal space; 15. an air outlet; 16. an alarm; 17. an illuminating member; 18. a pressure sensor; 19. a water outlet; 2. polishing the assembly; 21. a motor; 22. a grinding wheel; 23. rotating the handle; 24. a baffle plate; 25. an opening; 3. a spray assembly; 31. a water pump; 32. a first water pipe; 33. a second water pipe; 34. a third water pipe; 35. a first nozzle; 36. a second nozzle; 37. a second valve; 38. a spray head; 4. a dust removal assembly; 41. a fan; 412. a power source; 413. a housing; 42. a first dust removing member; 43. a second dust removing member; 5. a collection frame; 6. a drainage assembly; 61. a first drain pipe; 62. a second drain pipe; 63. a first valve; 7. inclining the plate; 71. and (4) slotting.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples. In which like parts are designated by like reference numerals. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "bottom" and "top," "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.

In the integrated dust remover according to the present embodiment,

comprises a machine body 1; and

the polishing component 2 is used for polishing the workpiece; and

the spraying assembly 3 is used for spraying and dedusting ground flying chips and waste materials generated by the grinding workpiece; and

the dust removal assembly 4, the dust removal assembly 4 includes fan 41, first dust removal piece 42 and second dust removal piece 43, and when fan 41 started, it drives the dust to loop through first dust removal piece 42 and second dust removal piece 43 and adsorbs.

Specifically, the first dust removing member 42 and the second dust removing member 43 are both adsorbing materials, and the shape thereof may be a plate-like structure or a block-like structure, and the filter pore size in the first dust removing member 42 is usually larger than that in the second dust removing member 43, so that larger dust can be filtered in advance.

According to the utility model, the spraying component 3 and the dust removing component 4 are arranged on the traditional pair of grinding mechanisms, in the process of processing a workpiece, the spraying component 3 can effectively spray flying chips and waste materials, so that firstly, the flying chips and the waste materials can be prevented from splashing and cooled, secondly, the flying chips and the waste materials can be effectively subjected to dust-falling treatment, and the dust removing component 4 can adsorb dust by utilizing the combination mode of two dust removing pieces, so that most of the waste materials are collected, and the environment of a factory is effectively improved.

In one embodiment, a grinding space 12, a spraying space 13, a dust removing space 14 and a bottom groove 11 are divided in the machine body 1, the grinding space 12, the spraying space 13, the dust removing space 14 and the bottom groove 11 are used for installing the grinding component 2, the spraying component 3 and the dust removing component 4, installation of each component is more convenient through the separation of the spaces, and meanwhile, dust and waste materials can sequentially enter different spaces to be processed in different modes through the arrangement of the spaces.

Specifically, as shown in fig. 4, the grinding space 12 is located on the side close to the operator, the spray space 13 is located on the side of the grinding space 12, the bottom tank 11 is located on the lower side of the spray space 13 and the grinding space 12, and the dust removing space 14 is located on the upper side of the spray space 13 and the grinding space 12.

In one embodiment, the grinding assembly 2 comprises a motor 21 and a grinding wheel 22, the grinding wheel 22 is mounted at the output end of the motor 21 and is positioned in the grinding space 12, one side of the grinding space 12 is communicated with the outside, a baffle plate 24 is mounted at the position communicated with the outside, an opening 25 is formed in the baffle plate 24, the grinding wheel 22 partially extends out of the baffle plate 24 to enter the outside, and the baffle plate 24 is arranged to prevent waste materials from being splashed to an operator.

In one embodiment, the grinding assembly 2 further comprises a rotating handle 23, the baffle 24 is hinged to the machine body 1, and the rotating handle 23 is used for adjusting the angle between the baffle 24 and the machine body 1 so as to adjust the proportion of the part of the grinding wheel 22 located outside, so that the relation between the grinding wheel 22 and the baffle 24 can be adjusted according to the type of the workpiece, and waste materials are prevented from escaping from the machine body 1 as much as possible.

In one embodiment, the spraying assembly 3 includes a water pump 31, a first water pipe 32, a second water pipe 33 and a third water pipe 34, the water pump 31 is installed in the bottom tank 11, one end of the first water pipe 32 is connected with the water pump 31, the other end of the first water pipe 32 sequentially enters the spraying space 13 and the polishing space 12, the second water pipe 33 is located in the spraying space 13 and one end of the second water pipe is communicated with the first water pipe 32, the second water pipe 33 is provided with a plurality of first nozzles 35 for jetting water flow, the third water pipe 34 is located in the polishing space 12 and one end of the third water pipe is communicated with the first water pipe 32, the third water pipe 34 is provided with a plurality of second nozzles 36 for jetting water flow, the nozzles are arranged in both the polishing space 12 and the spraying space 13, and impurities such as waste materials and dust can be treated for a plurality of times according to requirements.

Specifically, the first water pipe 32 and the second water pipe 33 are both located at the upper side positions of the spraying space 13 and the grinding space 12, so that the area covered by the water flow in the downward flowing process is larger.

Specifically, a second valve 37 is installed between the third water pipe 34 and the first water pipe 32, and the opening or closing of the third water pipe 34 can be selected according to the requirement by setting the second valve 37.

In one embodiment, the first nozzle 35 or the second nozzle 36 can be provided with a spray head 38, and the spray head 38 can be arranged to change the shape of the water flow of the nozzles, so that the dust removal efficiency is improved.

In one embodiment, the inclined plate 7 is arranged at the joint of the spraying space 13 and the grinding space 12, the inclined plate 7 is provided with a slot 71 for water flow to pass through, and the spraying direction of the second spraying nozzle 36 is aligned with the upper side of the slot 71 in the inclined plate 7, so that the water flow from the second spraying nozzle 36 flows downwards along the inclined plate 7, a water curtain is formed at the slot 71, and impurities such as dust and flying debris passing through the slot 71 are effectively sprayed and treated.

In one embodiment, the dust-removing space 14 is located at the upper side of the spraying space 13, the air outlet 15 is arranged at the top of the dust-removing space 14, the first dust-removing member 42 is arranged at the junction of the spraying space 13 and the dust-removing space 14, and the second dust-removing member 43 is arranged at the air outlet 15, so that the advantage that most of dust with larger particles is removed by the first dust-removing member 42 first is achieved, and the amount of dust contained in the air passing through the fan 41 is very small, and the fan 41 is not easily damaged.

In one embodiment, the blower 41 includes a power source 412, a fan and an outer cover 413, the fan is installed at the output end of the power source 412, the outer cover 413 is sleeved outside the fan, the outer cover 413 includes two openings, one of the openings is aligned with the first dust removing part 42, and the other one of the openings is aligned with the second dust removing part 43, so that the advantage of the arrangement is that a stable air channel is obtained, it is ensured that dust effectively passes through the two dust removing parts, and meanwhile, damage to the blower 41 caused by dust can be effectively prevented by the arrangement of the outer cover 413.

Specifically, power source 412 is typically an electric motor 21.

In one embodiment, a water outlet 19 is installed at one side of the spraying space 13, a collecting frame 5 for collecting flying chips and waste materials is arranged in the bottom groove 11, and the water outlet 19 is aligned with the collecting frame 5, so that not only waste materials can be conveniently collected, but also water can be separated from the waste materials, and the water can be recycled.

In one embodiment, the machine body 1 is further provided with a drainage assembly 6, the drainage assembly 6 comprises a first drainage pipe 61 and a second drainage pipe 62 which are both installed on the bottom tank 11, the first drainage pipe 61 is located at the top position of one side of the bottom tank 11, the second drainage pipe 62 is located at the bottom position of one side of the bottom tank 11, a first valve 63 is installed on the second drainage pipe 62, the first drainage pipe 61 is arranged to automatically drain water when the water level is higher than the first drainage pipe 61, and the second valve 37 is opened to drain all water in the bottom tank 11.

In one embodiment, the machine body 1 can be processed in a plurality of stations as shown in fig. 1.

In one embodiment, the machine body 1 is further provided with a lighting fixture for production and processing.

In one embodiment, the machine body 1 is provided with an alarm 16 and a pressure sensor 18, the pressure sensor 18 is arranged in the dust-removing space 14, and the pressure sensor 18 can give an alarm when the air pressure in the dust-removing space 14 is too high.

The working principle is as follows: when a workpiece needs to be machined, the water pump 31 and the fan 41 are opened, the motor 21 is then opened to drive the grinding wheel 22 to rotate, then the workpiece is ground, the workpiece can extend into the opening 25 on the baffle plate 24 and is ground in the grinding space 12, a large amount of impurities such as flying chips, dust, waste materials and the like can be generated in the grinding process, at the moment, the water in the bottom groove 11 is pumped into the first water pipe 32, the second water pipe 33 and the third water pipe 34 by the water pump 31 and then is discharged from the first nozzle 35 and the second nozzle 36, large-particle waste materials directly fall to the bottom wall of the grinding space 12, small-particle waste materials are subjected to primary spray dust removal in the opening 25, and after passing through the opening 25, all waste materials fall to the bottom of the grinding space 12 or the spray space 13 through secondary spray, and then fall to the collection frame 5 from the water outlet 19 along with water flow;

and some small dust forms an air flow along with the fan 41 and is discharged out of the machine body 1 through the grinding space 12, the spraying space 13, the first dust removing piece 42, the fan 41 and the second dust removing piece 43 in sequence, and the dust is coated on the first dust removing piece 42 and the second dust removing piece 43.

The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the utility model may occur to those skilled in the art without departing from the principle of the utility model, and are considered to be within the scope of the utility model.

Claims

1. Integral type dust remover, its characterized in that: comprises a machine body (1); and

the grinding assembly (2) is used for grinding a workpiece; and

the spraying assembly (3) is used for spraying and dedusting ground flying chips and waste materials generated by grinding workpieces; and

the dust removal assembly (4), the dust removal assembly (4) includes fan (41), first dust removal piece (42) and second dust removal piece (43), when fan (41) starts, drives the dust and loops through first dust removal piece (42) and second dust removal piece (43) and adsorbs.

2. The integrated dust collector of claim 1, wherein: the machine body (1) is internally divided into a polishing space (12), a spraying space (13), a dust removing space (14) and a bottom groove (11), wherein the polishing space (12), the spraying space (13), the dust removing space (14) and the bottom groove (11) are used for installing the polishing assembly (2), the spraying assembly (3) and the dust removing assembly (4).

3. The integrated dust collector of claim 2, wherein: the grinding assembly (2) comprises a motor (21) and a grinding wheel (22), the grinding wheel (22) is installed at the output end of the motor (21) and is located in the grinding space (12), one side of the grinding space (12) is communicated with the outside, a baffle (24) is installed at the position where the grinding space is communicated with the outside, an opening (25) is formed in the baffle (24), and the part of the grinding wheel (22) extends out of the baffle (24) to enter the outside.

4. The integrated dust collector of claim 3, wherein: the grinding assembly (2) further comprises a rotating handle (23), the baffle (24) is hinged to the machine body (1), and the rotating handle (23) is used for adjusting the angle between the baffle (24) and the machine body (1) so as to adjust the proportion of the grinding wheel (22) located outside.

5. The integrated dust collector of claim 2, wherein: spray assembly (3) including water pump (31), first water pipe (32), second water pipe (33) and third water pipe (34), water pump (31) install in kerve (11), the one end of first water pipe (32) with water pump (31) link to each other, the other end of first water pipe (32) gets into in proper order spray space (13) and polish space (12), second water pipe (33) are located spray space (13) in and one end with first water pipe (32) are linked together, second water pipe (33) are provided with a plurality of first spouts (35) that are used for jet stream, third water pipe (34) are located polish space (12) in and one end with first water pipe (32) are linked together, third water pipe (34) are provided with a plurality of second spouts (36) that are used for jet stream.

6. The integrated dust collector of claim 5, wherein: a spray head (38) can be mounted to either the first nozzle (35) or the second nozzle (36).

7. An integral dust catcher as claimed in claim 5 or 6, wherein: the spraying space (13) and the joint of the grinding space (12) are provided with an inclined plate (7), a groove (71) for water flow to pass through is formed in the inclined plate (7), and the spraying direction of the second nozzle (36) is aligned to the upper side of the groove (71) in the inclined plate (7).

8. The integrated dust collector of claim 2, wherein: the dust removal space (14) is located on the upper side of the spraying space (13), an air outlet (15) is formed in the top of the dust removal space (14), the first dust removal piece (42) is arranged at the junction of the spraying space (13) and the dust removal space (14), and the second dust removal piece (43) is arranged at the air outlet (15).

9. The integrated dust collector of claim 8, wherein: the fan (41) comprises a power source (412), a fan and a housing (413), the fan is installed at the output end of the power source (412), the housing (413) is sleeved on the outer side of the fan, the housing (413) comprises two through openings, one of the through openings is aligned with the first dust removing piece (42), and the other through opening is aligned with the second dust removing piece (43).

10. The integrated dust collector of claim 2, wherein: a water outlet (19) is installed on one side of the spraying space (13), a collecting frame (5) used for collecting flying chips and waste materials is arranged in the bottom groove (11), and the water outlet (19) is aligned to the collecting frame (5).