CN216966414U - A high-speed slicing device and lamination equipment - Google Patents
A high-speed slicing device and lamination equipment Download PDFInfo
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- 238000003475 lamination Methods 0.000 title claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 157
- 239000000463 material Substances 0.000 claims abstract description 153
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 22
- 239000007773 negative electrode material Substances 0.000 claims description 14
- 238000013329 compounding Methods 0.000 claims description 13
- 239000007774 positive electrode material Substances 0.000 claims description 10
- 238000007731 hot pressing Methods 0.000 claims description 4
- 239000012528 membrane Substances 0.000 claims 7
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- 238000007906 compression Methods 0.000 claims 3
- 239000010406 cathode material Substances 0.000 claims 1
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- 238000001514 detection method Methods 0.000 description 3
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- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 229910001416 lithium ion Inorganic materials 0.000 description 2
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Abstract
Description
技术领域technical field
本实用新型涉及电池加工设备技术领域,具体涉及一种高速切片装置及叠片设备。The utility model relates to the technical field of battery processing equipment, in particular to a high-speed slicing device and a stacking device.
背景技术Background technique
随着锂电池行业的快速发展,对锂电池的生产要求越来越高,目前,方形切叠一体技术是最为先进的锂离子电池制造技术之一,其中,切片工序是极片进行叠片前的重要工序,锂离子电池产线中通过切片装置将极片料带裁切成为用于组装电池的单个极片,因此切片装置的切片效率直接影响到电池整体生产速率,然而,目前的切片装置的切片速率已到达瓶颈,难以继续提高,因此限制了叠片效率,进而影响整个产线的电池生产效率,不利于提高工作效率、降低生产成本。With the rapid development of the lithium battery industry, the production requirements for lithium batteries are getting higher and higher. At present, the square cutting and stacking technology is one of the most advanced lithium-ion battery manufacturing technologies. Among them, the slicing process is before the pole pieces are stacked. In the lithium-ion battery production line, the pole piece strip is cut into a single pole piece for assembling the battery by the slicing device, so the slicing efficiency of the slicing device directly affects the overall production rate of the battery. However, the current slicing device The slicing rate of the battery has reached the bottleneck, and it is difficult to continue to improve, thus limiting the lamination efficiency, which in turn affects the battery production efficiency of the entire production line, which is not conducive to improving work efficiency and reducing production costs.
实用新型内容Utility model content
因此,本实用新型要解决的技术问题在于克服现有技术中切片装置的切片速率较低的缺陷,从而提供一种能够提高切片速率的高速切片装置及叠片设备。Therefore, the technical problem to be solved by the present invention is to overcome the defect of the low slicing rate of the slicing device in the prior art, so as to provide a high-speed slicing device and a stacking device that can improve the slicing rate.
为解决上述技术问题,本实用新型提供的一种高速切片装置,包括:In order to solve the above-mentioned technical problems, a kind of high-speed slicing device provided by the utility model comprises:
第一裁切单元,具有第一切刀,所述第一切刀适于沿竖直方向上下运动;a first cutting unit, having a first cutting knife, the first cutting knife is adapted to move up and down in a vertical direction;
第二裁切单元,沿极片料带的输送方向设置于所述第一裁切单元的下游,具有第二切刀,所述第二切刀适于沿竖直方向上下运动;The second cutting unit is arranged downstream of the first cutting unit along the conveying direction of the pole piece material belt, and has a second cutting knife, and the second cutting knife is suitable for moving up and down in the vertical direction;
第一输送机构,设置于所述第一裁切单元的上游,为所述极片料带的移动提供导向,适于将所述极片料带输送至所述第一裁切单元中;a first conveying mechanism, arranged upstream of the first cutting unit, provides guidance for the movement of the pole piece material belt, and is suitable for conveying the pole piece material belt to the first cutting unit;
第二输送机构,设置于所述第一裁切单元与所述第二裁切单元之间,适于为经由所述第一裁切单元裁切后的极片料带的输送提供导向。A second conveying mechanism, disposed between the first cutting unit and the second cutting unit, is adapted to provide guidance for the conveying of the pole piece strips cut by the first cutting unit.
可选的,所述第一裁切单元还包括第一刀座,所述第一刀座设置于所述第一切刀的下方,适于与所述第一切刀配合;Optionally, the first cutting unit further includes a first knife seat, and the first knife seat is arranged below the first cutting knife and is suitable for cooperating with the first cutting knife;
所述第二裁切单元还包括第二刀座,所述第二刀座设置于所述第二切刀的下方,适于与所述第二切刀配合。The second cutting unit further includes a second knife seat, the second knife seat is disposed below the second cutting knife and is suitable for matching with the second cutting knife.
可选的,所述第一输送机构包括:第一驱动辊与第一从动辊,所述第一驱动辊设置于极片料带的下方,所述第一从动辊设置于所述极片料带的上方,所述第一驱动辊适于为所述极片料带的输送提供驱动力,所述第一从动辊适于与所述第一驱动辊配合夹紧所述极片料带;Optionally, the first conveying mechanism includes: a first driving roller and a first driven roller, the first driving roller is arranged below the pole piece material belt, and the first driven roller is arranged on the pole piece Above the sheet material belt, the first driving roller is suitable for providing a driving force for the conveying of the pole piece material belt, and the first driven roller is suitable for clamping the pole piece in cooperation with the first driving roller Strip;
所述第二输送机构包括:第二驱动辊与第二从动辊,第二驱动辊设置于极片料带的下方,所述第二从动辊设置于所述极片料带的上方,所述第二驱动辊适于为所述极片料带的输送提供驱动力,所述第二从动辊适于与所述第二驱动辊配合夹紧所述极片料带。The second conveying mechanism includes: a second driving roller and a second driven roller, the second driving roller is arranged below the pole piece material belt, the second driven roller is arranged above the pole piece material belt, The second driving roller is adapted to provide a driving force for conveying the pole piece material belt, and the second driven roller is suitable for clamping the pole piece material belt in cooperation with the second driving roller.
可选的,所述高速切片装置还包括:驱动辊驱动单元,适于驱动所述第一驱动辊和/或所述第二驱动辊转动。Optionally, the high-speed slicing device further includes: a driving roller driving unit adapted to drive the first driving roller and/or the second driving roller to rotate.
可选的,所述高速切片装置还包括:从动辊驱动单元,适于驱动所述第一从动辊和/或所述第二从动辊压紧所述极片料带。Optionally, the high-speed slicing device further includes: a driven roller driving unit, adapted to drive the first driven roller and/or the second driven roller to compress the pole piece material belt.
可选的,所述第一裁切单元还包括:第一切刀驱动单元,与所述第一切刀连接,适于驱动所述第一切刀上下运动;Optionally, the first cutting unit further includes: a first cutter driving unit, connected with the first cutter, and adapted to drive the first cutter to move up and down;
所述第二裁切单元还包括:第二切刀驱动单元,与所述第二切刀连接,适于驱动所述第二切刀上下运动。The second cutting unit further includes: a second cutter driving unit, connected with the second cutter, and adapted to drive the second cutter to move up and down.
可选的,所述高速切片装置还包括:主动辊,设置于所述第二裁切单元的下游,适于为所述极片料带提供沿输送方向的驱动力。Optionally, the high-speed slicing device further includes: a driving roller disposed downstream of the second cutting unit, adapted to provide the pole piece material belt with a driving force along the conveying direction.
可选的,所述高速切片装置还包括:压辊,与所述主动辊相对设置,适于与所述主动辊配合夹紧所述极片料带。Optionally, the high-speed slicing device further includes: a pressing roller disposed opposite to the driving roller and adapted to cooperate with the driving roller to clamp the pole piece material strip.
可选的,所述高速切片装置还包括:主动辊驱动单元,与所述主动辊连接,适于驱动所述主动辊转动;Optionally, the high-speed slicing device further includes: a driving unit for driving the driving roller, connected to the driving roller, and adapted to drive the driving roller to rotate;
压辊驱动单元,与所述压辊连接,适于驱动所述压辊压紧所述极片料带。A pressing roller driving unit, connected with the pressing roller, is adapted to drive the pressing roller to press the pole piece material belt.
本实施例提供一种叠片设备,包括:This embodiment provides a lamination device, including:
放卷装置,设置于所述高速切片装置的上游,所述放卷装置包括正极放卷装置或负极放卷装置,所述正极放卷装置上缠绕有正极料带,所述负极放卷装置上缠绕有负极料带;The unwinding device is arranged upstream of the high-speed slicing device, the unwinding device includes a positive electrode unwinding device or a negative electrode unwinding device, the positive electrode unwinding device is wound with a positive electrode material tape, and the negative electrode unwinding device is on the Winded with negative material tape;
以及如上述所述的高速切片装置,设置于所述放卷装置的下游,用于裁切正极料带,以制得正极片,或者用于裁切负极料带,以制得负极片;当所述放卷装置为负极放卷装置时,所述高速切片装置的下游设置有隔膜放卷装置,所述隔膜放卷装置缠绕有隔膜料带,所述隔膜放卷装置为两个,两个所述隔膜放卷装置分别设置于负极料带的上下两侧,所述隔膜放卷装置的下游设置有热复合单元,所述热复合单元适于对所述隔膜料带进行导向,并对所述隔膜料带和负极片进行热压复合,所述热复合单元的下游设置有单元片裁切装置,所述单元片裁切装置用于裁切热压复合后的所述隔膜料带和负极片,以形成负极单元片;And the above-mentioned high-speed slicing device, which is arranged downstream of the unwinding device, is used for cutting the positive electrode material tape to obtain a positive electrode sheet, or for cutting the negative electrode material tape to obtain a negative electrode sheet; when When the unwinding device is a negative electrode unwinding device, a diaphragm unwinding device is arranged downstream of the high-speed slicing device, and the diaphragm unwinding device is wound with a diaphragm material tape. The diaphragm unwinding device is respectively arranged on the upper and lower sides of the negative electrode material belt, and a thermal compounding unit is arranged downstream of the diaphragm unwinding device, and the thermal compounding unit is suitable for guiding the diaphragm material belt and for all the The diaphragm material strip and the negative electrode sheet are combined by hot pressing, and a cell cutting device is arranged downstream of the thermal compounding unit. sheet to form a negative electrode unit sheet;
叠片装置,包括第一搬运装置、第二搬运装置及叠片台,所述第一搬运装置用于搬运正极片,所述第二搬运装置用于搬运负极片,所述负极片与所述正极片依次交替叠放至所述叠片台上,以形成电池单体;A stacking device includes a first conveying device, a second conveying device and a stacking table, the first conveying device is used for conveying positive electrode sheets, the second conveying device is used for conveying negative electrode sheets, the negative electrode sheets and the The positive electrode sheets are alternately stacked on the stacking table to form battery cells;
其中,所述隔膜料带沿宽度方向的尺寸D1大于极片料带沿宽度方向的尺寸D2,D1与D2的比值范围为1.01≤D1:D2≤1.08。Wherein, the dimension D1 of the diaphragm strip along the width direction is larger than the dimension D2 of the pole piece strip along the width direction, and the ratio of D1 to D2 is in the range of 1.01≤D1: D2≤1.08.
本实用新型技术方案,具有如下优点:The technical scheme of the utility model has the following advantages:
1.本实用新型提供的高速切片装置,通过沿极片料带的输送方向依次设置第一裁切单元与第二裁切单元,且所述第一裁切单元具有第一切刀,所述第二裁切单元具有第二切刀,通过设置第一输送机构将所述极片料带输送至所述第一裁切单元、所述第二输送机构将所述极片料带输送至所述第二裁切单元进行裁切,实现两个裁切单元同时对所述极片料带进行裁切,与传统的单个切刀相比,增加了单次裁切所能得到的极片数量,从而提高了切片速率,有利于提高工作效率;并且,所述第一输送机构与所述第二输送机构为所述极片料带的输送提供了导向,保证了所述极片料带传送的稳定性和平展性,有效避免所述极片料带发生位移或褶皱,从而提高了裁切后的极片的质量,保证叠片后得到的电池的质量。1. The high-speed slicing device provided by the utility model, by setting the first cutting unit and the second cutting unit in turn along the conveying direction of the pole piece material belt, and the first cutting unit has a first cutting knife, the The second cutting unit has a second cutter, and the pole piece material belt is conveyed to the first cutting unit by the first conveying mechanism, and the pole piece material belt is conveyed to the first cutting unit by the second conveying mechanism. The second cutting unit cuts, so that the two cutting units can cut the pole piece material strip at the same time. Compared with the traditional single cutting knife, the number of pole pieces that can be obtained by a single cutting is increased. , thereby improving the slicing rate and improving work efficiency; and, the first conveying mechanism and the second conveying mechanism provide guidance for the conveying of the pole piece material belt, ensuring the transmission of the pole piece material belt. The stability and flatness of the pole piece can be improved, and the displacement or wrinkling of the pole piece material belt can be effectively avoided, thereby improving the quality of the pole piece after cutting, and ensuring the quality of the battery obtained after lamination.
2.本实用新型提供的高速切片装置,通过设置所述第一刀座与所述第一切刀配合,所述第二刀座与所述第二切刀配合,实现对所述极片料带的裁切,有效避免出现所述极片料带未被完全切断的情况出现,从而保证裁切的质量,有利于提高工作效率。2. The high-speed slicing device provided by the present utility model, by arranging the first knife seat to cooperate with the first cutting knife, and the second knife seat to cooperate with the second knife to realize the cutting of the pole piece material. The cutting of the strip can effectively avoid the situation that the pole piece material strip is not completely cut off, thereby ensuring the quality of cutting and improving work efficiency.
3.本实用新型提供的高速切片装置,通过设置所述第一输送机构包括上下对应设置的第一驱动辊与第一从动辊,所述第二输送机构包括上下对应设置的第二驱动辊与第二从动辊,通过驱动辊与从动辊的配合,实现对所述极片料带的夹紧,从而保证所述极片料带具有恒定的张力,保证裁断的精度。3. The high-speed slicing device provided by the present utility model, by setting the first conveying mechanism, the first driving roller and the first driven roller are arranged correspondingly up and down, and the second conveying mechanism includes the second driving roller correspondingly arranged up and down. With the second driven roller, through the cooperation of the driving roller and the driven roller, the pole piece material belt is clamped, thereby ensuring that the pole piece material belt has constant tension and the cutting accuracy.
4.本实用新型提供的高速切片装置,通过设置驱动辊驱动单元驱动所述第一驱动辊和/或所述第二驱动辊转动,并设置所述从动辊驱动单元驱动所述第一从动辊和/或所述第二从动辊压紧所述极片料带,提高了驱动辊与从动辊运动的可操作性,可以根据需要调节所述驱动辊的启停和转速,以及所述从动辊与驱动辊配合的夹紧程度,从而实现根据需要调节所述极片料带沿所述输送方向运动的启停和快慢,并保证所述极片料带的张力,提高了装置的自动化程度。4. The high-speed slicing device provided by the present invention drives the first drive roller and/or the second drive roller to rotate by setting a drive roller drive unit, and configures the driven roller drive unit to drive the first slave roller. The driving roller and/or the second driven roller presses the pole piece material belt, which improves the operability of the movement of the driving roller and the driven roller, and the start, stop and rotational speed of the driving roller can be adjusted as required, and The clamping degree of the cooperation between the driven roller and the driving roller can adjust the start, stop and speed of the movement of the pole piece material belt along the conveying direction according to the needs, and ensure the tension of the pole piece material belt. The degree of automation of the device.
5.本实用新型提供的高速切片装置,通过在所述第二裁切单元的下游设置所述主动辊,及与所述主动辊相配合的所述压辊,实现对裁切后的所述极片料带的夹紧,并为其提供沿所述输送方向的驱动力,从保证所述裁切后的极片料带的顺利输送,避免极片掉落,有利于提高工作效率。5. The high-speed slicing device provided by the present utility model, by arranging the driving roller downstream of the second cutting unit, and the pressing roller matched with the driving roller, realizes the cutting of the cutting The pole piece material belt is clamped and provided with a driving force along the conveying direction, thereby ensuring the smooth conveyance of the cut pole piece material belt and avoiding the pole piece falling, which is beneficial to improving work efficiency.
6.本实用新型提供的高速切片装置,通过设置主动辊驱动单元驱动所述主动辊转动,并设置所述压辊驱动单元驱动所述压辊压紧所述极片料带,提高了整体装置的可操作性及自动化程度,从而有利于提高加工效率。6. The high-speed slicing device provided by the utility model, by setting the driving roller driving unit to drive the driving roller to rotate, and setting the pressing roller driving unit to drive the pressing roller to compress the pole piece material belt, the overall device is improved. The degree of operability and automation is beneficial to improve the processing efficiency.
附图说明Description of drawings
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the following descriptions The accompanying drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.
图1为本实用新型高速切片装置的结构示意图;Fig. 1 is the structural representation of the high-speed slicing device of the present utility model;
图2为本实用新型高速切片装置的俯视图;Fig. 2 is the top view of the high-speed slicing device of the utility model;
图3为图2中A-A截面的示意图;Fig. 3 is the schematic diagram of A-A section in Fig. 2;
图4为本实用新型叠片设备的结构示意图;4 is a schematic structural diagram of the lamination equipment of the present invention;
图5为本实用新型叠片设备的主视图;5 is a front view of the lamination equipment of the present invention;
图6为本实用新型叠片设备的俯视图;6 is a top view of the lamination equipment of the present invention;
图7为本实用新型正极片制片机构的简化图;FIG. 7 is a simplified diagram of the positive electrode sheet production mechanism of the present utility model;
图8为本实用新型正极单元片制片机构的简化图;8 is a simplified diagram of a positive electrode unit piece production mechanism of the present invention;
图9为本实用新型袋式负极单元片的结构示意图;9 is a schematic structural diagram of a bag-type negative electrode unit sheet of the present invention;
图10为本实用新型极片的结构示意图。FIG. 10 is a schematic structural diagram of a pole piece of the present invention.
附图标记说明:Description of reference numbers:
1、高速切片装置;101、底座;102、导轨;103、底座板;104、主动辊;105、压辊;106、连接轴;107、压辊驱动单元;108、第一切刀驱动单元;109、第一切刀;110、第一刀座;111、第一驱动辊;112、第一从动辊;113、第一从动辊驱动单元;114、第二切刀驱动单元;115、第二切刀;116、第二刀座;117、第二驱动辊;118、第二从动辊;119、第二从动辊驱动单元;120、极片料带;121、第一电机;122、第二电机;123、主动辊驱动单元;2、放卷装置;21、正极放卷装置;22、负极放卷装置;23、隔膜放卷装置;31、过辊组件;32、接带组件;33、吸尘部件;34、过程纠偏组件;35、张力辊组件;36、缓存辊组件;37、过渡辊组件;41、真空皮带输送单元;42、倒挂皮带输送单元;5、极片;51、正极片;52、负极单元片;6、隔膜料带;7、热复合单元;8、单元片裁切装置。1. High-speed slicing device; 101, base; 102, guide rail; 103, base plate; 104, driving roller; 105, pressing roller; 106, connecting shaft; 107, pressing roller drive unit; 108, first cutter drive unit; 109, the first cutter; 110, the first knife seat; 111, the first drive roller; 112, the first driven roller; 113, the first driven roller drive unit; 114, the second cutter drive unit; 115, 116, the second knife seat; 117, the second driving roller; 118, the second driven roller; 119, the second driven roller driving unit; 120, the pole piece material belt; 121, the first motor; 122, the second motor; 123, the driving unit of the driving roller; 2, the unwinding device; 21, the positive electrode unwinding device; 22, the negative electrode unwinding device; 23, the diaphragm unwinding device; Components; 33. Dust collection components; 34. Process correction components; 35. Tension roller components; 36. Buffer roller components; 37. Transition roller components; 41. Vacuum belt conveying unit; 42. Upside down belt conveying unit; 5.
具体实施方式Detailed ways
下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“垂直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, with a specific orientation. The orientation configuration and operation are therefore not to be construed as limitations of the present invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, or indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
此外,下面所描述的本实用新型不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as there is no conflict with each other.
结合图1-图10所示,本实施例提供的高速切片装置,包括:1-10, the high-speed slicing device provided in this embodiment includes:
第一裁切单元,具有第一切刀109,所述第一切刀109适于沿竖直方向上下运动;a first cutting unit, having a
第二裁切单元,沿极片料带120的输送方向设置于所述第一裁切单元的下游,具有第二切刀115,所述第二切刀115适于沿竖直方向上下运动;The second cutting unit is disposed downstream of the first cutting unit along the conveying direction of the pole piece
第一输送机构,设置于所述第一裁切单元的上游,为所述极片料带120的移动提供导向,适于将所述极片料带120输送至所述第一裁切单元中;A first conveying mechanism, arranged upstream of the first cutting unit, provides guidance for the movement of the pole piece
第二输送机构,设置于所述第一裁切单元与所述第二裁切单元之间,适于为经由所述第一裁切单元裁切后的极片料带120的输送提供导向。A second conveying mechanism, disposed between the first cutting unit and the second cutting unit, is adapted to provide a guide for conveying the
需要说明的是,所述竖直方向指的是图3中箭头所指的“竖直方向”;所述上、下指的是图3中箭头所指的“上”、“下”;所述极片料带120的输送方向指的是图3中箭头所指的“输送方向”;所述上游指的是沿图3中箭头所指的“输送方向”的上游;所述下游指的是沿图3中箭头所指的“输送方向”的下游;所述第一输送机构位于所述第一裁切单元的上游,用于将未经裁切的所述极片料带120输送至所述第一裁切单元处,为所述极片料带120的输送提供导向;所述第二输送机构设置于所述第一裁切单元与所述第二裁切单元之间,一方面可以在首次裁切之前将所述极片料带120输送至所述第二裁切单元处,另一方面,用于在裁切过程中将经由所述第一裁切单元裁切后的极片料带输送至下游,由于所述极片料带120经由所述第一裁切单元裁切后得到的如图10所示的极片5,所述极片5尺寸较小,通过设置所述第二输送机构为所述极片5的输送提供导向有利于保证所述极片5的顺利输送,避免出现极片5掉落的情况;通过采用双刀裁切同时制两个极片5,可以大大提高切片效率,效率较单刀裁切可提高60%~90%;所述第一切刀109与所述第二切刀115之间沿所述输送方向的距离恰好为一个极片宽度的尺寸。It should be noted that the vertical direction refers to the "vertical direction" indicated by the arrow in Fig. 3; the upper and lower refer to the "up" and "down" indicated by the arrow in Fig. 3; The conveying direction of the pole piece
作为变形,所述高速切片装置还可以设置第三裁切单元,可以实现同时裁切三个极片5,进一步地,还可以设置第四裁切单元,可以实现同时裁切四个极片5,以此类推,可以根据需要设置更多个裁切单元,裁切效率依次可增加60%。As a variant, the high-speed slicing device can also be provided with a third cutting unit, which can cut three
本实施例提供的高速切片装置,通过沿极片料带120的输送方向依次设置第一裁切单元与第二裁切单元,且所述第一裁切单元具有第一切刀109,所述第二裁切单元具有第二切刀115,通过设置第一输送机构将所述极片料带输送至所述第一裁切单元、所述第二输送机构将所述极片料带120输送至所述第二裁切单元进行裁切,实现两个裁切单元同时对所述极片料带120进行裁切,与传统的单个切刀相比,增加了单次裁切所能得到的极片数量,从而提高了切片速率,有利于提高工作效率;并且,所述第一输送机构与所述第二输送机构为所述极片料带120的输送提供了导向,保证了所述极片料带120传送的稳定性和平展性,有效避免所述极片料带120发生位移或褶皱,从而提高了裁切后的极片的质量,保证叠片后得到的电池的质量。In the high-speed slicing device provided in this embodiment, a first cutting unit and a second cutting unit are sequentially arranged along the conveying direction of the pole piece
具体地,所述第一裁切单元还包括第一刀座110,所述第一刀座110设置于所述第一切刀109的下方,适于与所述第一切刀109配合;Specifically, the first cutting unit further includes a
所述第二裁切单元还包括第二刀座116,所述第二刀座116设置于所述第二切刀115的下方,适于与所述第二切刀115配合。The second cutting unit further includes a
需要说明的是,所述下方指的是图3中箭头所指的“下”所在的方向;刀座位于所述极片料带120的下方,当切刀落下时,在于所述刀座的配合下,实现将所述极片料带120裁断。It should be noted that the lower part refers to the direction of “down” indicated by the arrow in FIG. 3 ; the knife seat is located under the pole piece
本实施例提供的高速切片装置,通过设置所述第一刀座110与所述第一切刀109配合,所述第二刀座116与所述第二切刀115配合,实现对所述极片料带120的裁切,有效避免出现所述极片料带120未被完全切断的情况出现,从而保证裁切的质量,有利于提高工作效率。In the high-speed slicing device provided in this embodiment, the
具体地,所述第一输送机构包括:第一驱动辊111与第一从动辊112,所述第一驱动辊111设置于极片料带120的下方,所述第一从动辊112设置于所述极片料带120的上方,所述第一驱动辊111适于为所述极片料带120的输送提供驱动力,所述第一从动辊112适于与所述第一驱动辊111配合夹紧所述极片料带120;Specifically, the first conveying mechanism includes: a
所述第二输送机构包括:第二驱动辊117与第二从动辊118,第二驱动辊117设置于极片料带120的下方,所述第二从动辊118设置于所述极片料带120的上方,所述第二驱动辊117适于为所述极片料带120的输送提供驱动力,所述第二从动辊118适于与所述第二驱动辊117配合夹紧所述极片料带120。The second conveying mechanism includes: a
需要说明的是,裁切后的所述极片料带120的张力较差,通过所述第一输送机构和所述第二输送机构夹紧极片料带,能够保持所述极片料带120的张力恒定,从而保证裁断的精度。It should be noted that the tension of the pole piece
本实施例提供的高速切片装置,通过设置所述第一输送机构包括上下对应设置的第一驱动辊111与第一从动辊112,所述第二输送机构包括上下对应设置的第二驱动辊117与第二从动辊118,通过驱动辊与从动辊的配合,实现对所述极片料带120的夹紧,从而保证所述极片料带120具有恒定的张力,保证裁断的精度。In the high-speed slicing device provided in this embodiment, the first conveying mechanism includes a
具体地,所述高速切片装置还包括:驱动辊驱动单元,适于驱动所述第一驱动辊111和/或所述第二驱动辊117转动。Specifically, the high-speed slicing device further includes: a driving roller driving unit adapted to drive the
可选的,所述驱动辊驱动单元为电机。Optionally, the driving roller driving unit is a motor.
可选的,所述驱动辊驱动单元包括第一电机121和第二电机122,所述第一电机121适于驱动所述第一驱动辊111转动,所述第二电机122适于驱动所述第二驱动辊117转动。Optionally, the driving roller driving unit includes a
具体地,所述高速切片装置还包括:从动辊驱动单元,适于驱动所述第一从动辊112和/或所述第二从动辊118压紧所述极片料带120。Specifically, the high-speed slicing device further includes: a driven roller driving unit, adapted to drive the first driven
可选的,所述从动辊驱动单元为电机或驱动气缸。Optionally, the driven roller driving unit is a motor or a driving cylinder.
进一步可选的,所述电机为直线电机。Further optionally, the motor is a linear motor.
可选的,所述从动辊驱动单元包括第一从动辊驱动单元113和第二从动辊驱动单元119,所述第一从动辊驱动单元113适于驱动所述第一从动辊112沿上下方向运动,所述第二从动辊驱动单元119适于驱动所述第二从动辊118沿上下方向运动,当所述第一从动辊驱动单元113驱动所述第一从动辊112向下运动时,所述第一从动辊112向下压紧所述极片料带120,并适于与所述第一驱动辊111配合夹紧所述极片料带120,当所述第二从动辊驱动单元119向下运动时,所述第二从动辊驱动单元119向下压紧所述极片料带120,并适于与所述第二驱动辊117配合夹紧所述极片料带120,同时,所述极片料带120在所述第一驱动辊111与所述第二驱动辊117的驱动下沿所述输送方向移动,从而实现对所述极片料带120的夹紧输送,避免所述极片料带120出现褶皱或位移,从而提高加工精度。Optionally, the driven roller driving unit includes a first driven
本实施例提供的高速切片装置,通过设置驱动辊驱动单元驱动所述第一驱动辊111和/或所述第二驱动辊117转动,并设置所述从动辊驱动单元驱动所述第一从动辊112和/或所述第二从动辊118压紧所述极片料带120,提高了驱动辊与从动辊运动的可操作性,可以根据需要调节所述驱动辊的启停和转速,以及所述从动辊与驱动辊配合的夹紧程度,从而实现根据需要调节所述极片料带120沿所述输送方向运动的启停和快慢,并保证所述极片料带120的张力,提高了装置的自动化程度。In the high-speed slicing device provided in this embodiment, the
具体地,所述第一裁切单元还包括:第一切刀驱动单元108,与所述第一切刀109连接,适于驱动所述第一切刀109上下运动;Specifically, the first cutting unit further includes: a first cutting
所述第二裁切单元还包括:第二切刀驱动单元114,与所述第二切刀115连接,适于驱动所述第二切刀115上下运动。The second cutting unit further includes: a second
需要说明的是,所述上下指的是图3中箭头所指的“上”、“下”,切刀驱动单元驱动切刀朝下运动,实现裁切所述极片料带120,切刀单元驱动切刀朝下运动,所述切刀抬起,所述极片料带120朝所述输送方向运动。通过设置所述切刀驱动单元驱动所述切刀运动,提高了自动化程度,有利于提高加工效率。It should be noted that the “up and down” refers to “up” and “down” indicated by the arrows in FIG. 3 , and the cutter driving unit drives the cutter to move downward, so as to cut the pole
可选的,所述第一切刀驱动单元108和/或所述第二切刀驱动单元114为电机或驱动气缸。Optionally, the first
具体地,所述高速切片装置还包括:主动辊104,设置于所述第二裁切单元的下游,适于为所述极片料带120提供沿输送方向的驱动力。Specifically, the high-speed slicing device further includes: a driving
需要说明的是,经过裁切的所述极片料带120形成所述极片,裁切后形成的所述极片若缺少支撑则容易掉落,所述主动辊104设置于所述第二裁切单元的下游,不仅可以支撑裁切后的所述极片料带120形成的极片,还可以为所述极片的移动提供驱动力,从而将所述极片输送出所述高速切片装置。It should be noted that the pole piece is formed by the cut pole
具体地,所述高速切片装置还包括:压辊105,与所述主动辊104相对设置,适于与所述主动辊104配合夹紧所述极片料带120。Specifically, the high-speed slicing device further includes: a
本实施例提供的高速切片装置,通过在所述第二裁切单元的下游设置所述主动辊104,及与所述主动辊104相配合的所述压辊105,实现对裁切后的所述极片料带120的夹紧,并为其提供沿所述输送方向的驱动力,从保证所述裁切后的极片料带的顺利输送,避免极片掉落,有利于提高工作效率。In the high-speed slicing device provided in this embodiment, by arranging the driving
具体地,所述高速切片装置还包括:主动辊驱动单元123,与所述主动辊104连接,适于驱动所述主动辊104转动;Specifically, the high-speed slicing device further includes: a driving
压辊驱动单元107,与所述压辊105连接,适于驱动所述压辊105压紧所述极片料带120。The pressing
可选的,所述主动辊驱动单元123为电机。Optionally, the driving
可选的,所述压辊驱动单元107为电机或气缸。Optionally, the pressing
可选的,所述压辊105通过连接轴106与所述压辊驱动单元107连接。Optionally, the
本实施例提供的高速切片装置,通过设置主动辊驱动单元123驱动所述主动辊104转动,并设置所述压辊驱动单元107驱动所述压辊105压紧所述极片料带120,提高了整体装置的可操作性及自动化程度,从而有利于提高加工效率。In the high-speed slicing device provided in this embodiment, the driving
可选的,所述高速切片装置还包括底座101,所述第一裁切单元、所述第二裁切单元,及所述第一输送机构、第二输送机构均通过底座板103与所述底座101连接。Optionally, the high-speed slicing device further includes a
可选的,所述底座板103与所述底座101之间设置有导轨102,所述导轨102适于为所述底座板103的移动提供导向。Optionally, a
以下对本实施例提供的高速切片装置的工作步骤进行详细的记述:The working steps of the high-speed slicing device provided in this embodiment are described in detail below:
首先,所述第一驱动辊111在所述第一电机121的驱动下转动,所述第一从动辊112在所述第一从动辊驱动单元113的驱动下的所述极片料带120,从而所述所述极片料带120在所述第一驱动辊111和所述第一从动辊112的作用下沿所述输送方向移动,经过第一裁切单元后,进入所述第二输送机构,所述第二电机122驱动所述第二驱动辊117转动,所述第二从动辊驱动单元119驱动输送第二从动辊118向下运动以压紧所述极片料带120,进而将所述极片料带120输送至所述第二裁切单元,继而,所述极片料带120继续沿所述输送方向移动,经过所述主动辊104和所述压辊105,此时,所述极片料带120穿设于所述高速切片装置中;First, the
然后,所述第一切刀驱动单元108驱动所述第一切刀109向下运动,同时,所述第二切刀驱动单元114驱动所述第二切刀115向下运动,两把切刀同时下落至与切刀底座表面,对所述极片料带120进行裁切;Then, the first
随后,所述第一切刀驱动单元108驱动所述第一切刀109向上运动,所述第二切刀驱动单元114驱动所述第二切刀115向向上运动,抬起切刀,所述第一输送机构及所述第二输送机构继续沿所述输送方向输送所述极片料带120,同时,所述主动辊104与所述压辊105配合将裁切后的极片料带输送出所述高速裁切装置;Subsequently, the first
重复上述步骤,对所述极片料带120进行下一次裁切。The above steps are repeated to perform the next cutting on the pole
需要说明的是,所述切刀的运动速度及所述输送单元对所述极片料带120的输送速度经过提前计算和设置,当所述切刀抬起后,所述极片料带沿所述输送方向移动,而后当所述切刀再一次对所述极片料带120进行裁切时,所述极片料带120恰好移动了一个极片宽度的距离,从而实现加工出符合叠片要求尺寸的极片;本实施例提供的高速切片装置不仅适用于裁切常见的电池极片尺寸,也适用于短刀片电池极片的裁切,可选的,所述极片5的长度为400~590mm,宽度为80~200mm;优选的,所述高速切片装置适用于裁切宽度为120mm的极片,能够较好的保证极片的送片精度和速度。It should be noted that the moving speed of the cutting knife and the conveying speed of the pole piece
实施例二
结合图1-图10所示,本实施例提供一种叠片设备,包括:1-10, this embodiment provides a lamination device, including:
放卷装置2,设置于所述高速切片装置1的上游,所述放卷装置2包括正极放卷装置21或负极放卷装置22,所述正极放卷装置21上缠绕有正极料带,所述负极放卷装置22上缠绕有负极料带;The unwinding
以及如上述所述的高速切片装置1,设置于所述放卷装置2的下游,用于裁切正极料带,以制得正极片51,或者用于裁切负极料带,以制得负极片;当所述放卷装置2为负极放卷装置22时,所述高速切片装置1的下游设置有隔膜放卷装置23,所述隔膜放卷装置23缠绕有隔膜料带6,所述隔膜放卷装置23为两个,两个所述隔膜放卷装置23分别设置于负极料带的上下两侧,所述隔膜放卷装置23的下游设置有热复合单元7,所述热复合单元7适于对所述隔膜料带6进行导向,并对所述隔膜料带6和负极片进行热压复合,所述热复合单元7的下游设置有单元片裁切装置8,所述单元片裁切装置8用于裁切热压复合后的所述隔膜料带6和负极片,以形成负极单元片52;And the high-
叠片装置,包括第一搬运装置、第二搬运装置及叠片台,所述第一搬运装置用于搬运正极片,所述第二搬运装置用于搬运负极片,所述负极片与所述正极片依次交替叠放至所述叠片台上,以形成电池单体;A stacking device includes a first conveying device, a second conveying device and a stacking table, the first conveying device is used for conveying positive electrode sheets, the second conveying device is used for conveying negative electrode sheets, the negative electrode sheets and the The positive electrode sheets are alternately stacked on the stacking table to form battery cells;
其中,所述隔膜料带沿宽度方向的尺寸D1大于极片料带120沿宽度方向的尺寸D2,D1与D2的比值范围为1.01≤D1:D2≤1.08。Wherein, the dimension D1 of the diaphragm strip along the width direction is larger than the dimension D2 of the
需要说明的是,所述负极料带的上下两侧指的是沿图8中箭头所指的“上、下”方向的两侧;在所述叠片装置工作过程中,所述放卷装置2上缠绕的料带在驱动装置的驱动下从所述放卷装置中放出,其中,所述料带指的是正极料带或负极料带或隔膜料带;实施例一所提供的高速切片装置1制得的极片是未制袋极片;所述隔膜料带经过裁切后形成单片的隔膜,所述隔膜在宽度方向尺寸与极片宽度比例是1.01-1.08,用以保证隔膜能够完全包裹极片,其中,所述宽度方向指的是沿图10中箭头所指的“宽度方向”。It should be noted that the upper and lower sides of the negative electrode material strip refer to the two sides along the “up and down” directions indicated by the arrows in FIG. 8 ; during the operation of the lamination device, the unwinding
所述第一搬运装置搬运的正极片与所述第二搬运装置搬运的负极片中的至少一种是由实施例一所提供的高速切片装置1制得的,作为一种实施方式,所述叠片设备设置有两个所述高速切片装置1,两个所述高速切片装置1同时工作,分别用于制得正极片、负极片,所述第一搬运装置与所述第二搬运装置同时工作,所述第一搬运装置搬运正极片,所述第二搬运装置搬运负极单元片52;作为可替换的实施方式,所述叠片设备设置有一个所述高速切片装置1,所述正极片与所述负极片中只有一种极片是由实施例一所提供的高速切片装置1制得的,而另一种极片由另外的切片设备同时制得或者提前制得,然后再由所述第一搬运装置搬运所述正极片,所述第二搬运装置搬运所述负极单元片52。At least one of the positive electrode sheet conveyed by the first conveying device and the negative electrode sheet conveyed by the second conveying device is produced by the high-
可选的,所述第一搬运装置、所述第二搬运装置通过吸取的方式搬运极片。Optionally, the first conveying device and the second conveying device convey the pole pieces by means of suction.
可选的,所述叠片装置还包括检测装置及纠偏单元,所述检测装置用于检测所述正极片与所述负极单元片的对齐状态,所述纠偏单元用于将所述正极片与所述负极单元片对齐。Optionally, the lamination device further includes a detection device and a deviation correction unit, the detection device is used for detecting the alignment state of the positive electrode sheet and the negative electrode unit sheet, and the deviation correction unit is used for aligning the positive electrode sheet with the negative electrode unit sheet. The negative electrode units are aligned.
可选的,所述叠片设备还包括:导向装置,设置于所述放卷装置2与所述高速切片装置1之间,适于为从所述放卷装置2放出的所述极片料带120提供导向,并输送至所述高速切片装置1中。Optionally, the lamination device further includes: a guide device, which is arranged between the unwinding
可选的,所述叠片设备还包括:皮带输送装置,设置于所述高速切片装置1与所述叠片装置之间,适于将经由所述高速切片装置1裁切后的极片输送至所述叠片装置处。Optionally, the lamination device further includes: a belt conveying device, which is arranged between the high-
可选的,所述皮带输送装置包括真空皮带输送单元41和倒挂皮带输送单元42。其中,所述真空皮带输送单元41设置有抽真空泵,使得所述真空皮带输送单元41处为负压状态,从而将所述极片5吸附在输送带上,避免所述极片5在输送过程中掉落;所述倒挂皮带输送单元42处,所述极片位于输送带的下方,所述极片5吸附在输送带上,实现将废料剔除。Optionally, the belt conveying device includes a vacuum
可选的,所述极片料带120进入所述高速切片装置1之前,所述叠片设备还设置有检测机构,用于检测极片料带120的极耳位置是否齐整,从而保证所述极片料带120的位置的准确性,保证后续的裁切精度。Optionally, before the pole piece
可选的,所述极片料带120为正极片料带或负极片料带或隔膜料带;所述极片5为正极片或负极片。Optionally, the pole piece
结合图7所示,正极放卷装置21放出正极料带,所述正极料带经过所述高速切片装置1裁切后形成正极片51;结合图8所示,负极放卷装置22放出负极料带,所述负极料带经过所述高速切片装置1裁切后形成负极片,然后,隔膜放卷装置23放出隔膜料带6,所述负极料带的上下两侧均有一层所述隔膜料带,所述隔膜料带经由热复合单元7的热复合作用后,与所述负极片贴合,而后经由单元片裁切装置8裁切后形成负极单元片52(制袋式极片)。其中,所述上、下指的是图8中箭头所指的“上”、“下”;所述负极单元片包括负极片及包裹所述负极片的上下两层隔膜;所述负极单元片与所述正极片依次叠放形成袋式极组,进而形成电池单体。As shown in FIG. 7 , the positive
以下对所述叠片设备的工作步骤进行详细的记述:The working steps of the lamination equipment are described in detail below:
首先,所述放卷装置2放出所述极片料带120,所述极片料带进入所述导向装置,依次经过过辊组件31、接带组件32、吸尘部件33、过程纠偏组件34、张力辊组件35、缓存辊组件36、过渡辊组件37的导向后,进入所述高速切片装置1中进行裁切,而后,从所述高速切片装置1输送出裁切得到的极片5,所述极片再经由所述皮带输送装置输送至叠片装置进行叠片。其中,所述接带组件32、吸尘部件33、过程纠偏组件34、张力辊组件35及缓存辊组件36之间根据位置需要设置有多个所述过辊组件31,以实现所述极片料带120的改向输送。First, the unwinding
具体地,所述负极放卷装置22用于提供负极料带,正极放卷装置21用于提供正极料带,负极料带经过高速切片装置1裁切后形成单片负极片,在单片负极片两侧分别布置有一个隔膜放卷装置23,单片负极片在其两侧分别被两个隔膜放卷装置23提供的隔膜料带所包覆,接着经过热复合单元7被辊压成一体变成连续的负极单元片,连续的负极单元片经过单元片裁切装置8裁切后形成负极单元片52,同时,正极料带经过裁切后形成单片正极片51,第一搬运装置同时吸取多个负极单元片,第二搬运装置同时吸取相同数量的多个正极单元片(UVW平台用于纠偏极片,将极片对齐),叠片装置在叠片台上将相同数量的负极单元片52与正极片51叠片,形成电池单体,其中负极单元片52和正极片51相互交替层叠。显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本实用新型创造的保护范围之中。Specifically, the negative
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