CN216965455U

CN216965455U - Product quality inspection system based on industrial Internet

Info

Publication number: CN216965455U
Application number: CN202122986476.5U
Authority: CN
Inventors: 徐晓声; 徐朱辉; 袁海娟
Original assignee: Jiangsu Zhirong Hi Tech Information Technology Co ltd
Current assignee: Jiangsu Zhirong Hi Tech Information Technology Co ltd
Priority date: 2021-12-01
Filing date: 2021-12-01
Publication date: 2022-07-15
Anticipated expiration: 2031-12-01

Abstract

A product quality inspection system based on an industrial internet relates to the technical field of industrial production and comprises a conveying device, supporting frames, a first detection device, a second detection device, a first material box and a second material box, wherein the supporting frames are arranged on two sides of the conveying device; the utility model has strong practicability and very convenient use, can quickly detect products on a production line, prevent unqualified products from entering the next link, improve the production efficiency, sort and recycle defective products and save the production cost.

Description

Product quality inspection system based on industrial internet

Technical Field

The utility model relates to the technical field of industrial production, in particular to a product quality inspection system based on an industrial internet.

[ background of the utility model ]

The industrial internet is a novel infrastructure, an application mode and an industrial ecology deeply integrated by a new generation of information communication technology and industrial economy, and is based on a network, a service system covering the whole industry is constructed by comprehensively connecting people, machines, objects, systems and the like, the production efficiency can be improved in modern industrial flow line production, but the product detection link of production needs manual customs control and spot check, the circulation speed of the production line is influenced, the production efficiency is reduced, manual detection is easy to miss check, defective goods enter the next production link and cannot be recycled, the yield is reduced, and the production cost of enterprises is wasted.

[ Utility model ] content

In order to overcome the defects in the background art, the utility model discloses a product quality inspection system based on an industrial internet.

In order to realize the purpose of the utility model, the utility model adopts the following technical scheme:

the utility model provides a product quality inspection system based on industry internet, includes conveyer, support frame, first detection device, second detection device, first workbin and second workbin, and conveyer's both sides are equipped with the support frame, and the conveyer top is equipped with first detection device, is equipped with second detection device and second workbin in the conveyer, and the conveyer below is equipped with first workbin.

The supporting frame structure of conveyer both sides is the same, the support frame symmetry of conveyer both sides sets up, the support frame is by the connecting plate, limiting plate and vaulting pole constitute, be equipped with limiting plate and vaulting pole on the connecting plate, be equipped with two connecting plates on the support frame, two connecting plate parallel arrangement, the symmetry is equipped with two limiting plates between two connecting plates, the upper portion face of limiting plate is connected with the lower part face of top connecting plate, the lower part face of limiting plate is connected with the upper portion face of below connecting plate, the lower part face evenly distributed of below connecting plate has the vaulting pole, be equipped with first detection device on the top connecting plate.

Conveyer comprises pivot and conveyer belt, is equipped with the conveyer belt in the pivot, the last two pivots that are equipped with of conveyer, two pivot structures are the same, two pivot parallel arrangement are between two support frames, the both ends of pivot are connected with the inside face of two limiting plates of symmetry on two support frames respectively, the cover has the conveyer belt in two pivots, be equipped with the backup pad between two pivots, the both sides face of backup pad is connected with the inside face of two connecting plates of two support frame symmetries respectively, the backup pad sets up in conveyer material loading one end.

The conveyer belt comprises conveying board, signal receiver, turns over board, fixed plate, fixture block, location magnet and fixed magnet, is equipped with at least one conveying board on the conveyer belt, and each conveying board structure is the same, and the even ring type distribution of each conveying board is in two pivots, and it is articulated to close on two adjacent both sides face of conveying board, and the outside face of each conveying board all is equipped with signal receiver, is equipped with spread groove and draw-in groove on the conveying board, and the below of draw-in groove is equipped with turns over the board, is equipped with fixture block, location magnet and fixed magnet on the fixed plate.

The spread groove runs through the upper portion face and the lower part face of conveying board, and the both ends of spread groove all are equipped with the draw-in groove, and the draw-in groove runs through the upper portion face and the lower part face of conveying board, and two draw-in groove symmetries set up, and two draw-in grooves all communicate with the spread groove, and the below of two draw-in grooves all is equipped with turns over the board, and two turn over the board structure the same, and two turn over the board symmetry and set up at the lower part face of conveying board, turn over the board one side and articulate with the lower part face of conveying board, and signal receiver control turns over the board and rotates along articulated position below the conveying board.

The fixed plate is arranged in the connecting groove, the two ends of the fixed plate are respectively provided with a fixture block, the side faces of the fixture blocks are connected with the end face of the fixed plate, the two fixture blocks are respectively arranged in the two clamping grooves, the two fixture blocks are respectively arranged on the turning plate below the two clamping grooves, the upper part face of the fixed plate is symmetrically provided with two positioning magnets, the lower ends of the two positioning magnets are arranged in the fixed plate, the upper parts of the two positioning magnets are parallel and level to the upper part face of the fixed plate, and the two positioning magnets are respectively provided with a fixed magnet.

The first detection device comprises a fixing frame, a sliding rail, a telescopic rod, a signal emitter and a scanner, the fixing frame is of an n type, the lower end of the fixing frame is connected with supporting frames on two sides respectively, the sliding rail is arranged on the top face of the inner wall of the fixing frame, the telescopic rod is arranged on the sliding rail, one end of the telescopic rod is arranged on the sliding rail, the telescopic rod slides on the fixing frame along the sliding rail, the scanner is arranged at the other end of the telescopic rod, and the signal emitter is arranged on the telescopic rod.

The second detection device is arranged under the first detection device and comprises a mounting seat and a weight sensor, the mounting seat and the weight sensor are arranged in the conveying belt, the mounting seat and the weight sensor are arranged between the two support frames, two sides of the mounting seat are respectively connected with the inner surfaces of the two side connecting plates, the weight sensor is arranged above the mounting seat, the support plates are arranged on one side of the mounting seat, and the second material box is arranged on the other side of the mounting seat.

The second workbin is arranged in the conveying belt, the opening of the second workbin faces upwards, a material taking hole is formed in one side face of the second workbin, and the material taking hole penetrates through the side face and the inner wall face of the second workbin.

The first material box is arranged at the discharging end of the conveying device, the opening of the first material box is upward, and the first material box is arranged below the conveying belt.

The utility model relates to a product quality inspection system based on industrial Internet, which comprises a conveying device, a supporting frame, a first detection device, a second detection device, a first material box and a second material box, wherein the supporting frame, the first detection device, the second detection device, the first material box and the second material box are arranged on the conveying device, so that the aim of quickly inspecting and sorting products on a production line is fulfilled; the utility model has strong practicability and very convenient use, not only can quickly detect products on a production line and prevent unqualified products from entering the next link, thereby improving the production efficiency, but also can sort and recover defective products and save the production cost.

[ description of the drawings ]

FIG. 1 is a front view of the present invention;

FIG. 2 is a side view of the present invention;

FIG. 3 is a side view of the transfer device of the present invention;

FIG. 4 is a cross-sectional view of a transfer plate of the present invention;

FIG. 5 is a perspective view of a fixing plate according to the present invention;

FIG. 6 is a cross-sectional view of a second headbox of the present invention;

in the figure: 1. a connecting plate; 2. a stay bar; 3. a fixed mount; 4. a transfer plate; 5. a fixing plate; 6. a signal receiver; 7. a first bin; 8. a slide rail; 9. a telescopic rod; 10. a signal transmitter; 11. a scanner; 12. a limiting plate; 13. a rotating shaft; 14. a support plate; 15. a second bin; 16. a mounting seat; 17. a weight sensor; 18. connecting grooves; 19. a card slot; 20. turning a plate; 21. a clamping block; 22. positioning a magnet; 23. fixing a magnet; 24. and (6) taking a material hole.

[ detailed description ] embodiments

The present invention will be explained in detail by the following examples, which are disclosed for the purpose of protecting all technical improvements within the scope of the present invention.

Combine 1~6 of attached drawing to be based on industry internet product quality testing system, including conveyer, support frame, first detection device, second detection device, first workbin 7 and second workbin 15, conveyer's both sides are equipped with the support frame, and the conveyer top is equipped with first detection device, is equipped with second detection device and second workbin 15 in the conveyer, and the conveyer below is equipped with first workbin 7.

The supporting frame structure of conveyer both sides is the same, the support frame symmetry of conveyer both sides sets up, the support frame is by connecting plate 1, limiting plate 12 and vaulting pole 2 constitute, be equipped with limiting plate 12 and vaulting pole 2 on the connecting plate 1, be equipped with two connecting plates 1 on the support frame, two connecting plate 1 parallel arrangement, the symmetry is equipped with two limiting plates 12 between two connecting plates 1, the up portion face of limiting plate 12 is connected with the lower part face of top connecting plate 1, the lower part face of limiting plate 12 is connected with the up portion face of below connecting plate 1, the lower part face evenly distributed of below connecting plate 1 has vaulting pole 2, be equipped with first detection device on the top connecting plate 1.

Conveyer comprises pivot 13 and conveyer belt, be equipped with the conveyer belt on the pivot 13, the last two pivots 13 that are equipped with of conveyer, two pivot 13 structures are the same, two pivot 13 parallel arrangement are between two support frames, the both ends of pivot 13 are connected with the inside face of two limiting plate 12 of symmetry on two support frames respectively, the cover has the conveyer belt on two pivot 13, be equipped with backup pad 14 between two pivot 13, the both sides face of backup pad 14 is connected with the inside face of two connecting plates 1 of two support frame symmetries respectively, backup pad 14 sets up in conveyer material loading one end.

The conveyer belt is by conveying board 4, signal receiver 6, turn over board 20, fixed plate 5, fixture block 21, positioning magnet 22 and fixed magnet 23 and constitutes, be equipped with at least one conveying board 4 on the conveyer belt, each conveying board 4 structure is the same, the even ring type distribution of each conveying board 4 is on two pivots 13, it is articulated to close on two adjacent both sides face of conveying board 4, the outside face of each conveying board 4 all is equipped with signal receiver 6, be equipped with spread groove 18 and draw-in groove 19 on the conveying board 4, the below of draw-in groove 19 is equipped with turns over board 20, be equipped with fixture block 21 on the fixed plate 5, positioning magnet 22 and fixed magnet 23.

The spread groove 18 runs through the upper portion face and the lower part face of conveying board 4, the both ends of spread groove 18 all are equipped with draw-in groove 19, draw-in groove 19 runs through the upper portion face and the lower part face of conveying board 4, two draw-in grooves 19 symmetry set up, two draw-in grooves 19 all communicate with spread groove 18, the below of two draw-in grooves 19 all is equipped with turns over board 20, two turn over board 20 structures the same, two turn over board 20 symmetries and set up the lower part face at conveying board 4, it is articulated with the lower part face of conveying board 4 to turn over one side of board 20, signal receiver 6 control turns over board 20 and rotates along articulated position in conveying board 4 below.

The fixing plate 5 is arranged in the connecting groove 18, the two ends of the fixing plate 5 are both provided with the fixture blocks 21, the side surfaces of the fixture blocks 21 are connected with the end surface of the fixing plate 5, the two fixture blocks 21 are respectively arranged in the two clamping grooves 19, the two fixture blocks 21 are respectively arranged on the turning plate 20 below the two clamping grooves 19, the upper surface of the fixing plate 5 is symmetrically provided with two positioning magnets 22, the lower ends of the two positioning magnets 22 are arranged in the fixing plate 5, the upper surfaces of the two positioning magnets 22 are flush with the upper surface of the fixing plate 5, and the two positioning magnets 22 are both provided with the fixing magnets 23.

First detection device comprises mount 3, slide rail 8, telescopic link 9, signal transmitter 10 and scanner 11, and mount 3 is the n type, and 3 lower extremes of mount are connected with both sides support frame respectively, and the top face of 3 inner walls of mount is equipped with slide rail 8, is equipped with telescopic link 9 on the slide rail 8, and the one end setting of telescopic link 9 is on slide rail 8, and telescopic link 9 slides on mount 3 along slide rail 8, and the other end of telescopic link 9 is equipped with scanner 11, is equipped with signal transmitter 10 on the telescopic link 9.

The second detection device is arranged under the first detection device and comprises a mounting seat 16 and a weight sensor 17, the mounting seat 16 and the weight sensor 17 are arranged in the conveying belt, the mounting seat 16 and the weight sensor 17 are arranged between two support frames, two sides of the mounting seat 16 are respectively connected with the inner surfaces of the connecting plates 1 on two sides, the weight sensor 17 is arranged above the mounting seat 16, the support plate 14 is arranged on one side of the mounting seat 16, and a second material box 15 is arranged on the other side of the mounting seat 16.

The second feed box 15 is arranged in the conveying belt, the opening of the second feed box 15 faces upwards, a material taking hole 24 is formed in one side face of the second feed box 15, and the material taking hole 24 penetrates through the side face and the inner wall face of the second feed box 15.

The first material box 7 is arranged at the discharging end of the conveying device, the opening of the first material box 7 is upward, and the first material box 7 is arranged below the conveying belt.

The embodiment of the product quality inspection system based on the industrial Internet is characterized in that when the product quality inspection system is used, the first detection device is firstly adjusted, the length of the telescopic rod 9 is adjusted, the scanner 11 is located at a fixed position above a conveyor belt, then two fixed magnets 23 are installed on the product, then the product provided with the fixed magnets 23 is placed on the fixed plate 5, the fixed magnets 23 are attracted by the positioned magnets 22 to fix the product on the fixed plate 5, then the product provided with the fixed plate 5 is placed on a flat vibration feeder and is conveyed to the feeding end of the conveyor belt by the flat vibration feeder, so that the fixed plate 5 falls into the connecting groove 18 of the conveying plate 4, the clamping blocks 21 at the two ends of the fixed plate 5 enter the clamping grooves 19, the supporting plate 14 below the conveying plate 4 prevents the fixed plate 5 from falling into a gap between the conveyor belts, the conveyor belt drives the fixed plate 5 to move towards the first detection device, when the product moves to the position below the scanner 11, the signal receiver 6 controls the turning plate 20 to be opened, so that the fixed plate 5 and the product fall on the weight sensor 17, the weight sensor 17 transmits the measurement data back to the server, the scanner 11 scans the product below, the size, the shape, the specification and the like of the product are detected, the data are transmitted back to the server by the signal transmitter 10, the server compares and analyzes the weight, the size, the shape, the specification and the like of the product to determine whether each item of data of the product is in a correct range, then the signal receiver 6 controls the turning plate 20 below the conveying plate 4 to be recovered, the fixed plate 5 is fixed on the conveying plate 4 and moves along with the conveying belt in the blanking direction, when the conveying plate 4 moves to the upper part of the second material box 15, the server sends a signal to the conveying plate 4 with the product with the problem, so that the two turning plates 20 below are opened, and the product with the fixed plate 5 with the problem falls into the second material box 15, and (3) waiting for the recovery of workers, moving the products with normal data to the feeding direction along with the conveying belt until the products fall into the first material box 7 below, and collecting the products by the workers to enter the next production link.

While the utility model has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the utility model as defined by the appended claims.

Claims

1. The utility model provides a product quality inspection system based on industry internet, includes conveyer, support frame, first detection device, second detection device, first workbin (7) and second workbin (15), characterized by: the two sides of the conveying device are provided with supporting frames, a first detection device is arranged above the conveying device, a second detection device and a second material box (15) are arranged in the conveying device, and a first material box (7) is arranged below the conveying device.

2. The industrial internet-based product quality inspection system according to claim 1, wherein: the support frame structure of conveyer both sides is the same, the support frame symmetry of conveyer both sides sets up, the support frame is by connecting plate (1), limiting plate (12) and vaulting pole (2) constitute, be equipped with limiting plate (12) and vaulting pole (2) on connecting plate (1), be equipped with two connecting plate (1) on the support frame, two connecting plate (1) parallel arrangement, the symmetry is equipped with two limiting plate (12) between two connecting plate (1), the upper portion face of limiting plate (12) is connected with the lower part face of top connecting plate (1), the lower part face of limiting plate (12) is connected with the upper portion face of below connecting plate (1), the lower part face evenly distributed of below connecting plate (1) has vaulting pole (2), be equipped with first detection device on top connecting plate (1).

3. The industrial internet-based product quality inspection system according to claim 1, wherein: conveyer comprises pivot (13) and conveyer belt, be equipped with the conveyer belt on pivot (13), the last two pivots (13) that are equipped with of conveyer, two pivot (13) structures are the same, two pivot (13) parallel arrangement are between two support frames, the both ends of pivot (13) are connected with the inside face of two limiting plates (12) of symmetry on two support frames respectively, the cover has the conveyer belt on two pivot (13), be equipped with backup pad (14) between two pivot (13), the both sides face of backup pad (14) is connected with the inside face of two connecting plates (1) of two support frame symmetries respectively, backup pad (14) set up in conveyer material loading one end.

4. The industrial internet-based product quality inspection system as claimed in claim 3, wherein: the conveyer belt is by conveying board (4), signal receiver (6), turn over board (20), fixed plate (5), fixture block (21), positioning magnet (22) and fixed magnet (23) constitute, be equipped with at least one conveying board (4) on the conveyer belt, each conveying board (4) structure is the same, each conveying board (4) even ring type distributes on two pivot (13), it is articulated to close on two adjacent both sides face of conveying board (4), the outside face of each conveying board (4) all is equipped with signal receiver (6), be equipped with spread groove (18) and draw-in groove (19) on conveying board (4), the below of draw-in groove (19) is equipped with turns over board (20), be equipped with fixture block (21) on fixed plate (5), positioning magnet (22) and fixed magnet (23).

5. The industrial internet-based product quality inspection system according to claim 4, wherein: the upper portion face and the lower part face of conveying board (4) are run through in spread groove (18), the both ends of spread groove (18) all are equipped with draw-in groove (19), draw-in groove (19) run through the upper portion face and the lower part face of conveying board (4), two draw-in grooves (19) symmetry set up, two draw-in grooves (19) all communicate with spread groove (18), the below of two draw-in grooves (19) all is equipped with turns over board (20), two turn over board (20) the same structure, two turn over board (20) symmetry and set up the lower part face in conveying board (4), the one side that turns over board (20) is articulated with the lower part face of conveying board (4).

6. The industrial internet-based product quality inspection system according to claim 4, wherein: the fixing plate (5) is arranged in the connecting groove (18), the two ends of the fixing plate (5) are respectively provided with a fixture block (21), the side face of the fixture block (21) is connected with the end face of the fixing plate (5), the two fixture blocks (21) are respectively arranged in the two clamping grooves (19), the two fixture blocks (21) are respectively arranged on the turning plate (20) below the two clamping grooves (19), the upper face of the fixing plate (5) is symmetrically provided with two positioning magnets (22), the lower ends of the two positioning magnets (22) are arranged in the fixing plate (5), the upper faces of the two positioning magnets (22) are parallel and level with the upper face of the fixing plate (5), and the two positioning magnets (22) are respectively provided with a fixing magnet (23).

7. The industrial internet-based product quality inspection system according to claim 1, wherein: first detection device comprises mount (3), slide rail (8), telescopic link (9), signal transmitter 10 and scanner (11), and mount (3) are the n type, and mount (3) lower extreme is connected with both sides support frame respectively, and the top face of mount (3) inner wall is equipped with slide rail (8), is equipped with telescopic link (9) on slide rail (8), and the one end setting of telescopic link (9) is on slide rail (8), and the other end of telescopic link (9) is equipped with scanner (11), is equipped with signal transmitter 10 on telescopic link (9).

8. The industrial internet-based product quality inspection system according to claim 1, wherein: the second detection device is arranged under the first detection device and comprises an installation seat (16) and a weight sensor (17), the installation seat (16) and the weight sensor (17) are arranged in the conveying belt, the installation seat (16) and the weight sensor (17) are arranged between the two support frames, two sides of the installation seat (16) are respectively connected with the inner surfaces of the two side connecting plates (1), the weight sensor (17) is arranged above the installation seat (16), the support plate (14) is arranged on one side of the installation seat (16), and a second material box (15) is arranged on the other side of the installation seat (16).

9. The industrial internet-based product quality inspection system according to claim 1, wherein: the second feed box (15) is arranged in the conveying belt, the opening of the second feed box (15) is upward, a material taking hole (24) is formed in one side face of the second feed box (15), and the material taking hole (24) penetrates through the side face and the inner wall face of the second feed box (15).

10. The industrial internet-based product quality inspection system according to claim 1, wherein: the first material box (7) is arranged at the discharging end of the conveying device, the opening of the first material box (7) is upward, and the first material box (7) is arranged below the conveying belt.