CN216954065U

CN216954065U - Automatic system of tumbling of electric stove

Info

Publication number: CN216954065U
Application number: CN202220148927.XU
Authority: CN
Inventors: 王士斌; 陈邵龙; 范建海; 张亚培; 邢立然
Original assignee: Lizhong Sitong Light Alloy Group Co ltd
Current assignee: Lizhong Sitong Light Alloy Group Co ltd
Priority date: 2022-01-20
Filing date: 2022-01-20
Publication date: 2022-07-12
Anticipated expiration: 2032-01-20

Abstract

The utility model discloses an automatic tipping system of an electric furnace, which comprises a hydraulic station group and a tipping system communicated with the hydraulic station group, wherein the tipping system comprises a fixed block, an angle measuring component, a controller, the electric furnace, two groups of tipping units and a receiver; the top surface of the fixed block is provided with an electric furnace; one side of the electric furnace is symmetrically hinged with a support frame; the support frame is hinged with a dumping unit; the dumping unit is fixedly connected with the fixed block; the top of the outer side surface of the electric furnace is fixedly connected with the angle measuring assembly; the receiver is arranged on one side of the electric furnace; the dumping unit is in transmission connection with the hydraulic station group; the hydraulic station group is electrically connected with the controller; the angle measuring assembly is electrically connected with the controller; the controller is arranged on one side of the hydraulic station group. The utility model can realize automatic tipping of the electric furnace and avoid splashing of molten liquid.

Description

Automatic system of tumbling of electric stove

Technical Field

The utility model relates to the technical field of mechanical equipment, in particular to an automatic tipping system of an electric furnace.

Background

At present, the production aluminum alloy finished piece needs large-scale electric stove to realize melting, and the back is cast the melt when the alloy melts, usually in the casting process, is accomplished by the manual work, because alloy solution density is big, and the temperature is high, ladles out the hypsokinesis and takes place liquid and splash easily, and the high temperature melt that splashes can form the injury to the human body. In order to avoid safety accidents of splashed molten alloy and reduce the working strength of manually scooping the molten alloy, an automatic tipping system of the electric furnace is necessary to solve the problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an automatic tipping system of an electric furnace, which solves the problems in the prior art, can realize automatic tipping of the electric furnace and avoid splashing of molten liquid.

In order to achieve the purpose, the utility model provides the following scheme:

an automatic electric furnace tipping system comprises a hydraulic station group and a tipping system communicated with the hydraulic station group, wherein the tipping system comprises a fixed block, an angle measuring component, a controller, an electric furnace, two groups of tipping units and a receiver; the electric furnace is arranged on the top surface of the fixed block; one side of the electric furnace is symmetrically hinged with a support frame; the support frame is hinged with the dumping unit; the dumping unit is fixedly connected with the fixed block; the top of the outer side surface of the electric furnace is fixedly connected with the angle measuring assembly; the receiver is arranged on one side of the electric furnace;

the dumping unit is in transmission connection with the hydraulic station group; the hydraulic station group is electrically connected with the controller; the angle measuring assembly is electrically connected with the controller; the controller is arranged on one side of the hydraulic station group.

Preferably, the goniometer assembly comprises a goniometer and a support bar; one end of the supporting rod is fixedly connected with the goniometer, and the other end of the supporting rod is fixedly connected with the top of the outer side face of the electric furnace; the goniometer is electrically connected with the controller.

Preferably, the pouring unit comprises a hydraulic cylinder; one end of the hydraulic cylinder is hinged with the fixed block through a hinge seat, and the other end of the hydraulic cylinder is hinged with a connecting plate; one end of the connecting plate is rotatably connected with the top end of the supporting frame through a hinge shaft; the articulated shaft penetrates through the support frame and is rotationally connected with the electric furnace; the electric furnace is fixedly connected with the connecting plate.

Preferably, the connecting plate is of an L-shaped structure; the hydraulic cylinder and the hinge shaft are respectively arranged at two ends of the connecting plate.

Preferably, the support frame comprises a support column and a support block; the bottom end of the supporting column is fixedly connected with the top surface of the fixed block, and the top end of the supporting column is fixedly connected with the supporting block; the hinge shaft penetrates through one side face of the supporting block and is rotatably connected with the electric furnace.

Preferably, a furnace mouth of the electric furnace is also fixedly connected with a guide plate; the top end of the guide plate is arranged right above the opening of the receiver, and the bottom end of the guide plate is matched with the furnace mouth of the electric furnace.

The utility model has the following technical effects:

according to the utility model, the hydraulic cylinder is controlled by the hydraulic station group to support the connecting plate, the electric furnace fixedly connected on the connecting plate is lifted, the alloy melt in the electric furnace is poured out, and in order to control the pouring amount, the angle measuring assembly is fixedly connected on the side surface of the electric furnace, so that the pouring angle of the electric furnace is monitored, and the occurrence of safety accidents is avoided.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise.

Fig. 1 is a schematic front view of the present invention.

Fig. 2 is a schematic structural view of the electric stove after being turned up.

Wherein, 1, a hydraulic station group; 2. a fixed block; 3. an angle measuring component; 31. a goniometer; 32. a support bar; 4. a controller; 5. an electric furnace; 6. a dumping unit; 61. a hydraulic cylinder; 62. a hinged seat; 63. a connecting plate; 64. hinging a shaft; 7. a support frame; 71. a support pillar; 72. a support block; 8. a receiver; 9. a baffle.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.

An automatic electric furnace tipping system comprises a hydraulic station group 1 and a tipping system communicated with the hydraulic station group 1, wherein the tipping system comprises a fixed block 2, an angle measuring component 3, a controller 4, an electric furnace 5, two groups of tipping units 6 and a receiver 8; the electric furnace 5 is arranged on the top surface of the fixed block 2; one side of the electric furnace 5 is symmetrically hinged with a support frame 7; the support frame 7 is hinged with a dumping unit 6; the dumping unit 6 is fixedly connected with the fixed block 2; the top of the outer side surface of the electric furnace 5 is fixedly connected with the angle measuring component 3; the receiver 8 is arranged at one side of the electric furnace 5; the electric furnace 5 can be supported and overturned through the overturning unit 6, and the molten liquid in the electric furnace can be overturned.

The dumping unit 6 is in transmission connection with the hydraulic station group 1; the hydraulic station group 1 is electrically connected with the controller 4; the angle measuring component 3 is electrically connected with the controller 4; the controller 4 is provided on the hydraulic station group 1 side.

Further, the controller 4 is a PLC controller, which is a prior art and will not be described herein again.

In a further optimized scheme, the angle measuring assembly 3 comprises an angle measuring device 31 and a supporting rod 32; in order to avoid the adverse effect of the high-temperature electric furnace 5 on the goniometer 31, the goniometer 31 is fixedly connected with one end of the supporting rod 32, and the other end of the supporting rod 32 is fixedly connected with the top of the outer side face of the electric furnace 5, so that the goniometer 31 is isolated; the goniometer 31 is electrically connected with the controller 4, and the controller 4 is used for collecting inclination angle data of the goniometer 31 and making targeted adjustment on the controlled hydraulic station group 1.

Further, the angle meter 31, i.e. an inclinometer, also called as an inclination sensor, is mainly used for detecting some horizontal angles and inclination angles, which is the prior art and will not be described herein again.

In a further optimized solution, the dumping unit 6 comprises a hydraulic cylinder 61; one end of the hydraulic cylinder 61 is hinged with the fixed block 2 through a hinge seat 62, and the other end of the hydraulic cylinder 61 is hinged with a connecting plate 63; one end of the connecting plate 63 is rotatably connected with the top end of the support frame 7 through a hinge shaft 64; the articulated shaft 64 penetrates through the support frame 7 and is rotationally connected with the electric furnace 5; the electric furnace 5 is fixedly connected with the connecting plate 63.

Further, the hinge position of the hinge shaft 64 is provided at one side edge of the electric fire 5 near the receiver 8, so that the hydraulic cylinder 61 can turn up the electric fire 5 through the connecting plate 63 without interfering with the bottom surface of the electric fire 5.

In a further optimized scheme, the connecting plate 63 is of an L-shaped structure; the hydraulic cylinder 61 and the hinge shaft 64 are respectively arranged at two ends of the connecting plate 63, and the L-shaped connecting plate 63 facilitates the hydraulic cylinder 61 to adjust the position of the supporting point, so that the turning angle of the electric furnace 5 can be adjusted.

In a further optimized scheme, the supporting frame 7 comprises a supporting column 71 and a supporting block 72; the bottom end of the supporting column 71 is fixedly connected with the top surface of the fixed block 2, and the top end of the supporting column 71 is fixedly connected with the supporting block 72; the hinge shaft 64 penetrates one side of the support block 72 and is rotatably connected with the electric furnace 5, and the support block 72 can give a rotation fulcrum to the electric furnace 5.

Furthermore, a plurality of reinforcing beams (not shown in the drawing) are fixedly connected between the supporting columns 71 and the fixing block 2, and a plurality of reinforcing beams are also fixedly connected between the two supporting columns 71, so that the supporting force of the supporting frame 7 on the electric furnace 5 is further improved.

In a further optimized scheme, a furnace mouth of the electric furnace 5 is fixedly connected with a guide plate 9; the top end of the guide plate 9 is arranged right above the opening of the receiver 8, so that the molten liquid in the electric furnace 5 can be conveniently led out; the bottom of guide plate 9 and the furnace mouth looks adaptation of electric stove 5 avoid guide plate 9 and the furnace mouth overlap joint of electric stove 5 not smooth-going, lead to the melt overflow.

The working process of the embodiment is as follows:

when the molten liquid in the electric furnace 5 needs to be led out, the hydraulic station group 1 is controlled by the controller 4 to support the connecting plate 63 by using the hydraulic cylinder 61, so that the connecting plate 63 rotates around the hinge shaft 64, and the support of the electric furnace 5 is finally realized because the hinge shaft 64 is arranged on the support block 72 and the support block 72 is supported by using the support column 71.

The inclination angle of the electric furnace 5 is monitored by the angle meter 31 fixedly connected to the electric furnace 5 through the support rod 32, and the angle value is fed back to the controller 4, so that the electric furnace 5 is accurately controlled, and safety accidents are avoided.

In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, are merely for convenience of description of the present invention, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.

The above-described embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solutions of the present invention can be made by those skilled in the art without departing from the spirit of the present invention, and the technical solutions of the present invention are within the scope of the present invention defined by the claims.

Claims

1. An automatic tipping system of an electric furnace comprises a hydraulic station set (1) and a tipping system communicated with the hydraulic station set (1), and is characterized in that: the tipping system comprises a fixed block (2), an angle measuring assembly (3), a controller (4), an electric furnace (5), two groups of tipping units (6) and a receiver (8); the electric furnace (5) is arranged on the top surface of the fixed block (2); one side of the electric furnace (5) is symmetrically hinged with a support frame (7); the support frame (7) is hinged with the dumping unit (6); the dumping unit (6) is fixedly connected with the fixed block (2); the top of the outer side surface of the electric furnace (5) is fixedly connected with the angle measuring assembly (3); the receiver (8) is arranged on one side of the electric furnace (5);

the dumping unit (6) is in transmission connection with the hydraulic station group (1); the hydraulic station group (1) is electrically connected with the controller (4); the angle measuring component (3) is electrically connected with the controller (4); the controller (4) is arranged on one side of the hydraulic station group (1).

2. The automatic tipping system for electric furnaces of claim 1, wherein: the angle measuring assembly (3) comprises an angle measuring device (31) and a supporting rod (32); one end of the supporting rod (32) is fixedly connected with the angle meter (31), and the other end of the supporting rod is fixedly connected with the top of the outer side face of the electric furnace (5); the goniometer (31) is electrically connected with the controller (4).

3. The automatic tipping system for electric furnaces of claim 1, wherein: the pouring unit (6) comprises a hydraulic cylinder (61); one end of the hydraulic cylinder (61) is hinged with the fixed block (2) through a hinge seat (62), and the other end of the hydraulic cylinder (61) is hinged with a connecting plate (63); one end of the connecting plate (63) is rotatably connected with the top end of the supporting frame (7) through a hinge shaft (64); the articulated shaft (64) penetrates through the support frame (7) and is rotatably connected with the electric furnace (5); the electric furnace (5) is fixedly connected with the connecting plate (63).

4. The automatic tipping system of an electric furnace as claimed in claim 3, wherein: the connecting plate (63) is of an L-shaped structure; the hydraulic cylinder (61) and the hinge shaft (64) are respectively arranged at two ends of the connecting plate (63).

5. The automatic tipping system for electric furnaces as claimed in claim 3, wherein: the supporting frame (7) comprises a supporting column (71) and a supporting block (72); the bottom end of the supporting column (71) is fixedly connected with the top surface of the fixed block (2), and the top end of the supporting column (71) is fixedly connected with the supporting block (72); the hinge shaft (64) penetrates through one side surface of the supporting block (72) and is rotatably connected with the electric furnace (5).

6. The automatic tipping system for electric furnaces of claim 1, wherein: a guide plate (9) is fixedly connected with a furnace mouth of the electric furnace (5); the top end of the guide plate (9) is arranged right above the opening of the receiver (8), and the bottom end of the guide plate (9) is matched with the furnace opening of the electric furnace (5).