CN216938922U

CN216938922U - Digital ultrasonic turntable machine

Info

Publication number: CN216938922U
Application number: CN202121381251.0U
Authority: CN
Inventors: 罗凯
Original assignee: Ningbo Qingda Ultrasonic Technology Co ltd
Current assignee: Ningbo Qingda Ultrasonic Technology Co ltd
Priority date: 2021-06-21
Filing date: 2021-06-21
Publication date: 2022-07-12
Anticipated expiration: 2031-06-21

Abstract

The utility model discloses a digital ultrasonic rotary table machine, and relates to the technical field of ultrasonic welding machines. The welding machine comprises a machine body, an ultrasonic welding machine and a material taking and transverse moving assembly, wherein the ultrasonic welding machine and the material taking and transverse moving assembly are arranged at the top of the machine body; the ultrasonic welding machine comprises an adjusting column arranged at the top of the machine body, a welding rack is arranged on the surface of the adjusting column, a first air cylinder is arranged at the top of the welding rack, and a welding machine head used for performing ultrasonic welding on a workpiece is arranged at the output end of the first air cylinder. Through setting up organism, ultrasonic welder and getting material sideslip subassembly, will treat welded work piece through the decollator carousel and remove to welding head department, carry out automatic weld, take off the work piece after welding automatically through getting material sideslip subassembly, whole flexible operation does benefit to the later stage and overhauls, and reequips according to the work piece of difference, accords with economic benefits, has higher commonality, and application prospect is wide.

Description

Digital ultrasonic turntable machine

Technical Field

The utility model relates to the technical field of ultrasonic welding machines, in particular to a digital ultrasonic turntable machine.

Background

The ultrasonic welding machine can be divided into an automatic welding machine, a semi-automatic ultrasonic welding machine and a manual welding machine according to the automation level, and for modern enterprises, the higher the automation level is, the more favorable the production line of the enterprises is, so the use of the automatic welding machine is a future trend of the enterprises.

At present, the existing ultrasonic welding machine is complex in structure, low in overall flexibility, not beneficial to later maintenance and incapable of meeting use requirements.

SUMMERY OF THE UTILITY MODEL

In order to achieve the purpose, the utility model provides the following technical scheme: a digital ultrasonic rotary table machine comprises a machine body, an ultrasonic welding machine and a material taking transverse moving assembly, wherein the ultrasonic welding machine and the material taking transverse moving assembly are arranged at the top of the machine body;

the ultrasonic welding machine comprises an adjusting column arranged at the top of a machine body, a welding machine frame is arranged on the surface of the adjusting column, a first air cylinder is arranged at the top of the welding machine frame, a welding machine head used for carrying out ultrasonic welding on a workpiece is arranged at the output end of the first air cylinder, a rack is arranged on the surface of the adjusting column, an adjusting plate is arranged on one side of the welding machine frame, a gear meshed with the rack and a screw meshed with the gear are arranged inside the adjusting plate, and the gear and the rack are driven to be meshed by rotating the screw, so that the welding machine frame can climb or descend on the surface of the adjusting column;

the material taking and transverse moving assembly comprises a metal plate main body which is arranged at the top of the machine body and located on one side of the adjusting column, a second air cylinder is arranged on one side of the metal plate main body, a sliding plate is arranged at the output end of the second air cylinder, a third air cylinder is arranged at the top of the sliding plate, a driving plate is arranged at the output end of the third air cylinder, a mounting plate with a fourth air cylinder is arranged at the bottom of the driving plate, and the fourth air cylinder is used for taking down a workpiece placed on the turntable of the divider.

As a preferable technical scheme of the utility model, one side of the machine body is provided with an assembly groove, an air storage tank is arranged in the assembly groove, an electromagnetic valve is arranged at an output port of the air storage tank, the bottom of the adjusting column is provided with a base, and the bottom end of the base is movably connected with the top of the machine body through a bolt.

As a preferred technical scheme of the utility model, the bottom of the machine body is provided with universal wheels and adjusting feet, the back of the machine body is provided with an access door, one side of the metal plate main body is provided with a support, and the bottom end of the support is movably connected with the top of the machine body through a bolt.

According to a preferable technical scheme of the utility model, a welding machine box is arranged outside the welding machine frame, the first air cylinder and the welding machine head are both arranged inside the welding machine box, a guide rod is arranged outside the welding machine head, and the top end of the guide rod penetrates through the inside of the welding machine frame and extends to the top of the welding machine frame.

As a preferred technical scheme, the welding machine frame is formed by assembling two semicircular hoops and an adjusting column, a hoop handle is arranged inside the two semicircular hoops and used for connecting and disassembling the two semicircular hoops, and a fan is arranged on one side, close to a welding machine head, of the welding machine frame.

According to a preferable technical scheme of the utility model, a fixed shaft is arranged in the adjusting plate, the gear is movably sleeved on the surface of the fixed shaft, a connecting seat is arranged on one side of the adjusting plate, one end of the screw rod penetrates to the outer part of the connecting seat and is sleeved with a hand wheel, and a rotating handle is arranged on one side of the hand wheel.

As a preferable technical scheme of the utility model, two support plates are symmetrically arranged on one side of the sheet metal main body, the second air cylinder is fixedly arranged in the support plate positioned on the left side, and a damper is arranged in the support plate and used for buffering the sliding plate in a left-right moving state.

As a preferable technical solution of the present invention, a damping rod is disposed inside the damper through a spring, and one end of the damping rod extends to the outside of the damper and is provided with a rubber head.

As a preferable technical scheme of the utility model, one side of the metal plate main body is provided with a slide rail, and one side of the slide plate is provided with a slide seat, the interior of the slide seat is in sliding connection with the surface of the slide rail.

As a preferable technical scheme of the utility model, the output end of the cylinder four is provided with a material taking rod, and a reinforcing piece is arranged between the driving plate and the stabilizing plate and is arranged in an L shape.

Compared with the prior art, the utility model provides a digital ultrasonic rotary table machine, which has the following beneficial effects:

this digital ultrasonic wave carousel machine through setting up organism, ultrasonic welder and getting material sideslip subassembly, will treat the welded work piece through the decollator carousel and remove to welding head department, carries out automatic weld, takes off the work piece after welding automatically through getting material sideslip subassembly, and whole flexible operation does benefit to the later stage and overhauls, and reequips according to the work piece of difference, accords with economic benefits, has higher commonality, and application prospect is wide.

Drawings

Fig. 1 is a schematic structural diagram of a digital ultrasonic rotary table machine according to the present invention;

FIG. 2 is a rear view of a digital ultrasonic rotary table according to the present invention;

FIG. 3 is an enlarged view of the structure at A in FIG. 2;

fig. 4 is a side view of the structure of the body of a digital ultrasonic rotary table machine according to the present invention;

FIG. 5 is a schematic diagram of a cylinder structure of a digital ultrasonic rotary table according to the present invention;

FIG. 6 is an enlarged view of the structure at A in FIG. 5;

fig. 7 is an exploded view of an adjusting plate structure of a digital ultrasonic rotary table machine according to the present invention;

FIG. 8 is a schematic view of a material taking traverse assembly of the digital ultrasonic rotary table machine according to the present invention;

FIG. 9 is an enlarged view of the structure at A in FIG. 8;

fig. 10 is an enlarged view of the structure at B in fig. 8.

In the figure: 1. a body; 11. assembling a groove; 12. an air tank; 13. an electromagnetic valve; 14. a divider turntable; 15. adjusting the ground feet; 16. an access door; 2. an ultrasonic welder; 21. a base; 22. an adjustment column; 23. welding a frame; 231. welding a case; 232. a clamp handle; 233. a fan; 24. a first cylinder; 25. a welding head; 251. a guide bar; 26. a rack; 27. an adjusting plate; 271. a fixed shaft; 272. a gear; 28. a connecting seat; 29. a screw; 291. a hand wheel; 292. a handle is rotated; 3. taking a material and transversely moving the component; 31. a support; 32. a metal plate main body; 321. a slide rail; 33. a support plate; 34. a damper; 341. a damping lever; 342. a rubber head; 35. a second air cylinder; 36. a slide plate; 37. a third air cylinder; 38. a drive plate; 381. mounting a plate; 382. a reinforcement; 39. a cylinder IV; 391. and (5) taking the material rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-10, a digital ultrasonic rotary table machine includes a machine body 1, an ultrasonic welding machine 2 and a material taking traverse assembly 3, the ultrasonic welding machine 2 and the material taking traverse assembly 3 are disposed on the top of the machine body 1, a divider rotary table 14 is disposed on the top of the machine body 1 and used for placing a workpiece to be welded, and a motor for driving the divider rotary table 14 is disposed inside the machine body 1.

The ultrasonic welding machine 2 comprises an adjusting column 22 arranged at the top of the machine body 1, a welding machine frame 23 is arranged on the surface of the adjusting column 22, a cylinder I24 is arranged at the top of the welding machine frame 23, a welding machine head 25 used for carrying out ultrasonic welding on a workpiece is arranged at the output end of the cylinder I24, a rack 26 is arranged on the surface of the adjusting column 22, an adjusting plate 27 is arranged on one side of the welding machine frame 23, a gear 272 meshed with the rack 26 and a screw 29 meshed with the gear 272 are arranged inside the adjusting plate 27, and the gear 272 is driven to be meshed with the rack 26 by rotating the screw 29, so that the welding machine frame 23 can ascend or descend on the surface of the adjusting column 22.

The material taking and traversing assembly 3 comprises a sheet metal main body 32 which is arranged at the top of the machine body 1 and is positioned on one side of the adjusting column 22, a second air cylinder 35 is arranged on one side of the sheet metal main body 32, a sliding plate 36 is arranged at the output end of the second air cylinder 35, a third air cylinder 37 is arranged at the top of the sliding plate 36, a driving plate 38 is arranged at the output end of the third air cylinder 37, an installation plate 381 with a fourth air cylinder 39 is arranged at the bottom of the driving plate 38, and the fourth air cylinder 39 is used for taking down a workpiece placed on the turntable 14 of the divider.

As a specific technical scheme of this embodiment, assembly tank 11 has been seted up to one side of organism 1, assembly tank 11's inside is provided with air tank 12, air tank 12's delivery outlet is provided with solenoid valve 13, the bottom of adjusting post 22 is provided with base 21, bolt swing joint is passed through with organism 1's top to base 21's bottom, and air tank 12 passes through pipeline and cylinder 24, cylinder two 35, cylinder three 37 and cylinder four 39 intercommunication, through opening and closing of solenoid valve 13 automatic control air tank 12, the setting of base 21 has guaranteed the stability of adjusting post 22.

As a specific technical scheme of this embodiment, the bottom of organism 1 is provided with the universal wheel and adjusts lower margin 15, the back of organism 1 is provided with access door 16, one side of panel beating main part 32 is provided with support 31, bolt swing joint is passed through with the top of organism 1 in the bottom of support 31, and support 31 adopts the alloy aluminium frame that conventional mechanical equipment used, and has the spout on the alloy aluminium frame, and panel beating main part 32 passes through bolt cooperation spout and support 31 installation for highly adjusting panel beating main part 32 has higher commonality, adjusts lower margin 15 and is used for adjusting organism 1's overall height and levelness, can overhaul organism 1 through access door 16.

As a specific technical scheme of this embodiment, the welding machine case 231 is disposed outside the welding machine frame 23, the first cylinder 24 and the welding machine head 25 are both disposed inside the welding machine case 231, the guide rod 251 is disposed outside the welding machine head 25, the top end of the guide rod 251 penetrates through the inside of the welding machine frame 23 and extends to the top of the welding machine frame 23, the first cylinder 24 is started to drive the welding machine head 25 to perform spot welding on a workpiece on the divider turntable 14, the guide rod 251 is disposed, so that the welding machine head 25 is more stable when moving up and down, the display screen is further disposed on one side of the welding machine case 231, and the welding machine case 231 is used for shielding the welding machine head 25, thereby ensuring the appearance of the device.

As a specific technical scheme of this embodiment, weld frame 23 and adopt two semicircle clamps and the inside of adjusting post 22 assembly and two semicircle clamps to be provided with a clamp handle 232 jointly for connect and dismantle two semicircle clamps, one side that welds frame 23 and be close to welding head 25 sets up fan 233, and fan 233 is used for dispelling the heat to welding head 25, and the setting of two semicircle clamps cooperates clamp handle 232, has made things convenient for user's butt welding frame 23 to dismantle and install.

As a specific technical scheme of this embodiment, the inside of regulating plate 27 is provided with fixed axle 271, the surface of fixed axle 271 is located to the gear 272 movable sleeve, one side of regulating plate 27 is provided with connecting seat 28, the one end of screw 29 runs through to the outside of connecting seat 28 and the cover is equipped with hand wheel 291, one side of hand wheel 291 is provided with turning handle 292, rotates hand wheel 291 through turning handle 292 for hand wheel 291 drives screw 29 and rotates, and screw 29 drives gear 272 and rack 26 and combines, makes regulating plate 27 drive the welding head 25 through welding frame 23 and carries out height control, but the not work piece of equidimension of adaptation is processed, has higher commonality.

As a specific technical scheme of this embodiment, two supporting plates 33 are symmetrically arranged on one side of the sheet metal main body 32, the second cylinder 35 is fixedly arranged inside the supporting plate 33 located on the left side, a damper 34 is arranged inside the supporting plate 33 and used for buffering the sliding plate 36 in a left-right moving state, a damping rod 341 is arranged inside the damper 34 through a spring, one end of the damping rod 341 extends to the outside of the damper 34 and is provided with a rubber head 342, when the sliding plate 36 slides left and right, so as to avoid the sliding plate 36 colliding with the connecting plate, the damper 34 is arranged, and when the sliding plate 36 collides with the rubber head 342, the rubber head 342 drives the damping rod 341 to compress a spring for buffering, thereby ensuring the stability of the material taking and traversing assembly 3.

As a specific technical scheme of this embodiment, a slide rail 321 is arranged on one side of the sheet metal main body 32, a slide seat which is internally connected with the slide rail 321 in a surface sliding manner is arranged on one side of the slide plate 36, the second cylinder 35 drives the slide plate 36 to move left and right, meanwhile, the slide plate 36 is driven to slide on the surface of the slide rail 321 when moving, and the slide rail 321 is matched with the slide seat, so that stability of the slide plate 36 during moving is ensured, and stress of the second cylinder 35 is reduced.

As a specific technical scheme of this embodiment, the output end of the cylinder four 39 is provided with a material taking rod 391, a reinforcing member 382 is arranged between the driving plate 38 and the stabilizing plate, the reinforcing member 382 is L-shaped, the cylinder four 39 is started to drive the material taking rod 391 to descend, and meanwhile, the sliding plate 36 which moves left and right is matched, so that the material taking rod 391 takes down workpieces on the divider turntable 14, the material taking members of different types can be installed through the cylinder four 39, and the material taking device is suitable for taking different workpieces.

When the welding machine is used, a workpiece to be welded is placed on the divider turntable 14 by using a positioning jig, when the workpiece moves to the position below the welding head 25, the first starting air cylinder 24 drives the welding head 25 to descend to perform welding action, after welding is completed, the first air cylinder 24 drives the welding head 25 to reset, the electric divider turntable 14 of the air cylinder motor rotates to enable the next workpiece to be welded to move to the position below the welding head 25, the second starting air cylinder 35 pushes the sliding plate 36, the sliding plate 36 drives the sliding seat to slide on the sliding rail 321, meanwhile, the sliding plate 36 moves to be abutted against the left damper 34 to buffer, the third starting air cylinder 37 drives the driving plate 38 and the mounting plate 381 to descend, the mounting plate 381 drives the air cylinder to descend to the welded workpiece, the second starting air cylinder 35 resets, the material taking rod 391 scrapes the workpiece, the material taking mode is selected according to the specific machined workpiece, and when material taking needs to be absorbed, the material taking rod 391 is replaced by a sucker, when the height of the welding rack 23 needs to be adjusted, the hand wheel 291 is rotated through the rotating handle 292, so that the hand wheel 291 drives the screw 29 to rotate, the screw 29 drives the gear 272 to be combined with the rack 26, the adjusting plate 27 drives the welding head 25 to adjust the height through the welding rack 23, workpieces of different sizes can be adapted to be machined, and the device is operated through the above.

In summary, the digital ultrasonic rotary table machine moves a workpiece to be welded to a welding machine head 25 through the machine body 1, the ultrasonic welding machine 2 and the material taking transverse moving assembly 3 and the divider rotary table 14 to perform automatic welding, and automatically takes the welded workpiece down through the material taking transverse moving assembly 3.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a digital ultrasonic wave carousel machine, includes organism (1) and sets up in ultrasonic welder (2) at organism (1) top and get material sideslip subassembly (3), its characterized in that: the top of the machine body (1) is provided with a divider turntable (14) for placing a workpiece to be welded, and a motor for driving the divider turntable (14) is arranged in the machine body (1);

the ultrasonic welding machine (2) comprises an adjusting column (22) arranged at the top of a machine body (1), a welding machine frame (23) is arranged on the surface of the adjusting column (22), a first air cylinder (24) is arranged at the top of the welding machine frame (23), a welding machine head (25) used for performing ultrasonic welding on a workpiece is arranged at the output end of the first air cylinder (24), a rack (26) is arranged on the surface of the adjusting column (22), an adjusting plate (27) is arranged on one side of the welding machine frame (23), a gear (272) meshed with the rack (26) and a screw (29) meshed with the gear (272) are arranged inside the adjusting plate (27), and the gear (272) is driven to be meshed with the rack (26) by rotating the screw (29), so that the welding machine frame (23) climbs or descends on the surface of the adjusting column (22);

the material taking and traversing assembly (3) comprises a metal plate main body (32) which is arranged at the top of the machine body (1) and located on one side of the adjusting column (22), a second air cylinder (35) is arranged on one side of the metal plate main body (32), a sliding plate (36) is arranged at the output end of the second air cylinder (35), a third air cylinder (37) is arranged at the top of the sliding plate (36), a driving plate (38) is arranged at the output end of the third air cylinder (37), a mounting plate (381) with a fourth air cylinder (39) is arranged at the bottom of the driving plate (38), and the fourth air cylinder (39) is used for taking down a workpiece placed on the turntable (14) of the divider.

2. The digital ultrasonic rotary table machine according to claim 1, wherein: an assembly groove (11) is formed in one side of the machine body (1), an air storage tank (12) is arranged inside the assembly groove (11), an electromagnetic valve (13) is arranged at an output port of the air storage tank (12), a base (21) is arranged at the bottom of an adjusting column (22), and the bottom end of the base (21) is movably connected with the top of the machine body (1) through a bolt.

3. The digital ultrasonic rotary table machine according to claim 1, wherein: the bottom of organism (1) is provided with universal wheel and regulation lower margin (15), the back of organism (1) is provided with access door (16), one side of panel beating main part (32) is provided with support (31), bolt swing joint is passed through with the top of organism (1) to the bottom of support (31).

4. The digital ultrasonic rotary table machine according to claim 1, wherein: the welding machine is characterized in that a welding machine box (231) is arranged outside the welding machine frame (23), the first air cylinder (24) and the welding machine head (25) are arranged inside the welding machine box (231), a guide rod (251) is arranged outside the welding machine head (25), and the top end of the guide rod (251) penetrates through the inside of the welding machine frame (23) and extends to the top of the welding machine frame (23).

5. The digital ultrasonic rotary table machine according to claim 1, wherein: weld frame (23) and adopt two semicircle clamps and adjust the inside of post (22) assembly and two semicircle clamps to be provided with a clamp handle (232) jointly for connect and dismantle two semicircle clamps, weld one side that frame (23) is close to welding head (25) and set up fan (233).

6. A digital ultrasonic rotary machine according to claim 1, wherein: the inside of regulating plate (27) is provided with fixed axle (271), the surface of fixed axle (271) is located to gear (272) movable sleeve, one side of regulating plate (27) is provided with connecting seat (28), the one end of screw rod (29) is run through to the outside of connecting seat (28) and is equipped with hand wheel (291), one side of hand wheel (291) is provided with turning handle (292).

7. A digital ultrasonic rotary machine according to claim 1, wherein: the sheet metal structure is characterized in that two supporting plates (33) are symmetrically arranged on one side of the sheet metal main body (32), a second air cylinder (35) is fixedly arranged inside the supporting plate (33) located on the left side, and a damper (34) is arranged inside the supporting plate (33) and used for buffering the sliding plate (36) in a left-right moving state.

8. The digital ultrasonic rotary table machine according to claim 7, wherein: a damping rod (341) is arranged inside the damper (34) through a spring, and one end of the damping rod (341) extends to the outside of the damper (34) and is provided with a rubber head (342).

9. A digital ultrasonic rotary machine according to claim 1, wherein: one side of panel beating main part (32) is provided with slide rail (321), one side of slide (36) is provided with inside and slide rail (321) surface sliding connection's slide.

10. A digital ultrasonic rotary machine according to claim 1, wherein: the output end of the cylinder four (39) is provided with a material taking rod (391), a reinforcing piece (382) is arranged between the driving plate (38) and the stabilizing plate, and the reinforcing piece (382) is arranged in an L shape.