CN212286433U - Civil air defense door profiling welding device - Google Patents
Civil air defense door profiling welding device Download PDFInfo
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- CN212286433U CN212286433U CN202021010375.3U CN202021010375U CN212286433U CN 212286433 U CN212286433 U CN 212286433U CN 202021010375 U CN202021010375 U CN 202021010375U CN 212286433 U CN212286433 U CN 212286433U
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Abstract
The utility model provides a civil air defense door profiling welding device, which is characterized by comprising a left rail, a left rack, a left moving component, a right rail, a right rack, a right moving component, a girder, a gantry trolley, a wire feeding disc, a rotating head, a main shaft and a welding mechanism, wherein a left side plate is installed on the left side of the girder; the utility model discloses set up the contour wheel, after welder reached the set position, the contour frame drove the contour wheel near at people's air defense door upper surface, guaranteed that welder's muzzle leans on all the time on people's air defense door treats the weld bead of welding accessory for the welding process of people's air defense door is more stable, and welding quality is high.
Description
Technical Field
The utility model relates to a people's air defense door welding equipment technical field, concretely relates to people's air defense door profile modeling welding set.
Background
The civil air defense door is an important part in the civil air defense equipment, and is formed by welding a civil air defense door frame, a door leaf and accessories of a steel structure. At present, the welding work of the civil air defense door is mainly carried out manually, and the welding mode has the following defects and shortcomings: the civil air defense door has high requirements on the tightness of later installation, the requirement on the welding quality of the panel is extremely high, the difference of manual welding levels is large, and the welding quality and the welding stability cannot be ensured; the manual operation is adopted by workers, the welding speed is low, the labor intensity is high, and the improvement of the production efficiency is seriously restricted.
SUMMERY OF THE UTILITY MODEL
According to the technical problems, the utility model provides a civil air defense door profiling welding device, which is characterized by comprising a left rail, a left rack, a left moving component, a right rail, a right rack, a right moving component, a main beam, a gantry trolley, a wire feeding disc, a rotating head, a main shaft and a welding mechanism, wherein the left moving component is arranged at the left side of the main beam and is connected with the main beam in a welding way, the left rack is arranged at the lower side of the left moving component, the rail is arranged at the lower side of the left rack, the left rack is connected with the left rail in a welding way, the left moving component is clamped with the left rail, the right moving component is arranged at the right side of the main beam and is connected with the main beam in a welding way, the right moving component has the same structure with the left moving component, the right rack is arranged at the lower side of the right moving component, the rail is arranged at, the right rack is connected with the right rail in a welding mode, and the right moving assembly is connected with the right rail in a clamping mode. The automatic wire feeding device is characterized in that a chain is installed on the upper side of the main beam and connected with the main beam in a welding mode, a gantry trolley is arranged on the upper side of the chain, a rear servo motor is installed on the rear side of the gantry trolley and connected with the gantry trolley through bolts, a rear gear is sleeved on an output shaft of the rear servo motor and meshed with the chain, a right wire feeding disc is installed on the upper side of the gantry trolley and connected with the gantry trolley through bolts, a left wire feeding disc is arranged on the left side of the right wire feeding disc and connected with the gantry trolley through bolts, a rotating head is installed in the middle of the gantry trolley and connected with the gantry trolley through bolts, a welding mechanism is installed on the lower side of the main beam and connected with the rotating head through a main shaft.
The left side removes the subassembly and comprises left side board, left gear, left servo motor, the left side board sets up in the girder left side, the left side board passes through welded mode with the girder and is connected, left servo motor is installed to left side board downside, left side servo motor passes through bolted connection with the left side board, the cover is equipped with left gear on the servo motor output shaft of a left side, left gear and left rack toothing.
Welding mechanism comprises welding set case, right welding subassembly, left welding subassembly, the welding set case sets up at the main shaft downside, the welding set case passes through welding mode with the main shaft and is connected, right welding subassembly is installed on the preceding right side of welding dress carton, right welding subassembly passes through bolted connection with the welding set case, right welding subassembly left side is provided with left welding subassembly, right welding subassembly is the same with left welding subassembly structure, and left welding subassembly and right welding subassembly symmetry set up.
The right welding assembly comprises a first air cylinder, a first fixing plate, a profiling bracket, a profiling wheel, a second air cylinder, a second fixing plate and a welding gun, the first air cylinder is arranged on the front side of the welding device box, the first fixing plate is arranged on the lower side of the first air cylinder, the first fixing plate is connected with the first air cylinder through bolts, a displacement sensor is arranged on the front side of the first fixing plate and connected with the first fixing plate through bolts, the profiling bracket is arranged on the lower side of the first fixing plate and connected with the first fixing plate in a welding mode, the profiling wheel is arranged on the lower side of the square bracket and connected with the profiling bracket through a rotating shaft, the second fixing plate is arranged on the right side of the first fixing plate and connected with the first fixing plate through bolts, and the second air cylinder is arranged on the front side of the second fixing plate, the second cylinder is connected with the second fixing plate through a bolt, a welding gun is arranged on the front side of the second cylinder, and the welding gun is connected with the second cylinder through a bolt.
The rotating head is a servo motor.
Left servo motor, rotating head, back servo motor, first cylinder, second cylinder, displacement sensor, welder and external control system electric connection.
The utility model has the advantages that:
the utility model discloses set up the contour wheel, control system moves the welding gun through controlling left servo motor, right servo motor, after welder reaches the set position, control system control first cylinder extension promotes first fixed plate and profile modeling support and moves down, when the contour wheel on the profile modeling support stops extending near the first cylinder of people's air defense door upper surface, the extension of second cylinder is controlled again, adjust welder muzzle position and be located the welding neck of the accessory that waits to weld of people's air defense door, make the welding process of people's air defense door more stable, welding quality is high; the utility model discloses the left side servo motor and the right servo motor that set up can make left side board and right side board drive the girder back-and-forth movement along the rail synchronization through rack and pinion's meshing transmission, and then drive the also synchronous back-and-forth movement of welding mechanism through the gantry trolley on the girder, and back servo motor can control the gantry trolley along controlling of gear chain's meshing transmission along the girder, and then drive the welding mechanism and remove, and the gantry trolley can drive welding mechanism and move at an in-plane rapid stabilization like this, and the location is accurate, has improved welding efficiency, the utility model discloses only need four fillets of workman welding gusset after the welding is accomplished, greatly reduced workman's intensity of labour.
Drawings
FIG. 1 is an overall structure diagram of the present invention;
FIG. 2 is an enlarged view of a portion A of FIG. 1;
FIG. 3 is an enlarged view of the structure of part B in FIG. 2 according to the present invention
FIG. 4 is a schematic view of the left gear mounting structure of the present invention;
FIG. 5 is a schematic view of the left side plate mounting structure of the present invention;
fig. 6 is a schematic view of the rear gear mounting structure of the present invention.
As shown in the figure: 11-left rail, 12-left side plate, 13-left servo motor, 14-right rail, 15-left gear, 16-left rack, 21-main beam, 22-gantry trolley, 23-right wire feeding disc, 24-chain, 25-rear gear, 31-rotating head, 32-main shaft, 33-welding device box, 34-right welding component, 35-left welding component, 341-first cylinder, 342-first fixing plate, 343-profiling bracket, 344-profiling wheel, 345-second cylinder, 346-second fixing plate, 347-welding gun, 348-displacement sensor, 4-civil defense door, 41-rib plate and 42-inner boss.
Detailed Description
Example 1
The utility model provides a profiling welding device for a civil air defense door, which is characterized by comprising a left rail 11, a left rack 16, a left moving component, a right rail 14, a right rack, a right moving component, a main beam 21, a gantry trolley 22, a wire feeding disc, a rotating head 31, a main shaft 32 and a welding mechanism, wherein the left moving component is arranged on the left side of the main beam 21 and connected with the main beam 21 in a welding mode, the left rack 16 is arranged on the lower side of the left moving component, the left rail 11 is arranged on the lower side of the left rack 16, the left rack 16 is connected with the left rail 11 in a welding mode, the left moving component is clamped with the left rail 11, the right moving component is arranged on the right side of the main beam 21 and connected with the main beam 21 in a welding mode, the right moving component has the same structure with the left moving component, the right rack is arranged on the lower side of the right moving component, the right rail 14 is arranged on the lower, the right moving assembly is clamped with the right rail 14, a chain 24 is installed on the upper side of the main beam 21, the chain 24 is connected with the main beam 21 in a welding mode, a gantry trolley 22 is arranged on the upper side of the chain 24, a rear servo motor (not shown) is installed on the rear side of the gantry trolley 22, the rear servo motor is connected with the gantry trolley through a bolt, a rear gear 25 is sleeved on an output shaft of the rear servo motor, the rear gear 25 is meshed with the chain 24, a right wire feeding disc 23 is installed on the upper side of the gantry trolley 22, the right wire feeding disc 23 is connected with the gantry trolley 22 through a bolt, a left wire feeding disc is arranged on the left side of the right wire feeding disc 23, the left wire feeding disc is connected with the gantry trolley 22 through a bolt, a rotating head 31 is installed in the middle of the gantry trolley 22, the rotating head 31 is connected with the gantry trolley 22.
The left moving assembly is composed of a left side plate 12, a left gear 15 and a left servo motor 13, the left side plate 12 is arranged on the left side of a main beam 21, the left side plate 12 is connected with the main beam 21 in a welding mode, the left servo motor 13 is installed on the lower side of the left side plate 12, the left servo motor 13 is connected with the left side plate 12 through bolts, the left gear 15 is sleeved on an output shaft of the left servo motor 13, and the left gear 15 is meshed with a left rack 16.
Welding mechanism is by welding set case 33, right welding subassembly 34, left welding subassembly 35 is constituteed, welding set case 33 sets up at main shaft 32 downside, welding set case 33 passes through the welding mode with main shaft 32 and is connected, right welding subassembly 34 is installed on the preceding right side of welding dress carton, right welding subassembly 34 passes through bolted connection with welding set case 33, right welding subassembly 34 left side is provided with left welding subassembly 35, right welding subassembly 34 is the same with left welding subassembly 35 structure, left welding subassembly 35 and right welding subassembly 34 symmetry set up.
The right welding assembly 34 is composed of a first cylinder 341, a first fixing plate 342, a profiling bracket 343, a profiling wheel 344, a second cylinder 345, a second fixing plate 346 and a welding gun 347, wherein the first cylinder 341 is arranged at the front side of the welding device box 33, the first fixing plate 342 is installed at the lower side of the first cylinder 341, the first fixing plate 342 is connected with the first cylinder 341 through bolts, a displacement sensor 348 is installed at the front side of the first fixing plate 342, the displacement sensor 348 is connected with the first fixing plate 342 through bolts, the profiling bracket 343 is installed at the lower side of the first fixing plate 342, the profiling bracket 343 is connected with the first fixing plate 342 through an over-welding mode, the profiling wheel 344 is installed at the lower side of the square bracket, the profiling wheel 344 is connected with the profiling bracket 343 through a rotating shaft, the second fixing plate 346 is installed at the right side of the first fixing plate 342, the second fixing plate 346 is connected with the first fixing plate 342 through bolts, the second, the second cylinder 345 is connected with the second fixing plate 346 through bolts, a welding gun 347 is arranged at the front side of the second cylinder 345, and the welding gun 347 is connected with the second cylinder 345 through bolts.
The rotary head 31 is a servo motor.
The left servo motor 13, the right servo motor, the rear servo motor, the first cylinder 341, the second cylinder 345, the displacement sensor 348 and the welding gun 347 are electrically connected with an external control system.
Example 2
When the utility model is used, the civil air defense door 4 is placed under the welding mechanism, after the power is switched on, the external control system starts the left servo motor 13 to rotate anticlockwise, the right servo motor rotates clockwise to enable the left side plate 12 and the right side plate 15 to move forwards synchronously, the control system controls the back servo motor to rotate anticlockwise to enable the gantry trolley 22 to move rightwards along the chain 24 on the main beam 21 until the displacement sensor 348 detects that the welding mechanism moves to the upper position of the lower right corner of the civil air defense door 4 and then stops, the control system extends through the first air cylinder 341 to push the first fixing plate 342 and the profiling bracket 343 to move downwards, when the profiling wheel on the profiling bracket abuts against the first air cylinder on the upper surface of the civil air defense door to stop extending, then extends through the second air cylinder 345 to adjust the position of the welding gun 347 gun to lean against the upper surface welding mouth of the civil air defense door 4, then the welding gun 347 in, the rotating head 31 rotates clockwise 90 degrees, the rear servo motor rotates clockwise, the gantry trolley 22 drives the welding gun 347 of the right welding assembly 34 to weld the outer side of the front side of the civil air defense door 4 through the spindle 32, when the welding gun 347 reaches the lower left corner of the civil air defense door 4, the rotating head 31 rotates clockwise 90 degrees, the left servo motor 13 rotates clockwise, the right servo motor rotates counterclockwise, the left side plate 12 moves backward along the left rail 11, the right side plate 15 moves backward along the right rail 14, the welding gun 347 of the right welding assembly 34 welds the outer side of the left side of the civil air defense door 4, when the welding gun 347 reaches the upper left corner of the civil air defense door 4, the rotating head 31 rotates clockwise 90 degrees, the rear servo motor rotates counterclockwise, the gantry trolley 22 drives the welding gun 347 of the right welding assembly 34 to weld the outer side of the rear side of the civil air defense door 4 through the spindle 32, when the welding gun 347 reaches the upper right corner of the civil air defense door 4, the left servo motor 13 rotates anticlockwise, the right servo motor rotates clockwise, the left side plate 12 moves forward along the left rail 11, the right side plate 15 moves forward along the right rail 14, the welding gun 347 of the right welding assembly 34 welds the outer side of the right side of the civil air defense door 4, when the welding gun 347 returns to the position of the lower right corner of the civil air defense door 4 again, the utility model completes the welding work of the outermost side corner of the civil air defense door 4, then the first cylinder 341 is controlled to contract, the contour wheel 344 moves upwards, then the left servo motor 13 rotates clockwise, the right servo motor rotates anticlockwise to move the left side plate 12 and the right side plate 15 backwards, the control system controls the rear servo motor to rotate clockwise to move the gantry trolley 22 leftwards along the main beam 21 until the displacement sensor 348 detects that the welding mechanism moves to the position above the lower right corner of the rib plate 41 of the civil air defense door 4 and then stops, the first cylinder 341 extends to make the contour wheel 344 move downwards and cling to the, and (3) starting the welding guns 347 in the left welding component 35 and the right welding component 34, welding four sides of the rib plate 41 of the civil air defense door 4 except for the round corners by the two welding guns 347 according to the mode, closing the welding guns 347 in the left welding component 35 after the welding of the rib plate 41 is finished, simultaneously finishing the welding of the inner boss 42 according to the mode, and finally welding four round corners of the rib plate 41 of the civil air defense door 4 by manually holding the welding guns 347, so that the welding work of the whole civil air defense door 4 is finished.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. The utility model discloses each part that mentions is the common technique in prior art, and the technical personnel of this trade should understand, the utility model discloses do not receive the restriction of above-mentioned embodiment, the description only is the explanation in above-mentioned embodiment and the description the principle of the utility model, under the prerequisite that does not deviate from the spirit and the scope of the utility model, the utility model discloses still can have various changes and improvement, these changes and improvement all fall into the protection of claim the utility model is within the scope. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. The civil air defense door profiling welding device is characterized by comprising a left rail, a left rack, a left moving component, a right rail, a right rack, a right moving component, a main beam, a gantry trolley, a wire feeding disc, a rotating head, a main shaft and a welding mechanism, wherein the left moving component is arranged on the left side of the main beam, the left rack is arranged on the lower side of the left moving component, the rail is arranged on the lower side of the left rack, the right moving component is arranged on the right side of the main beam, the right moving component and the left moving component are identical in structure, the right rack is arranged on the lower side of the right moving component, the rail is arranged on the lower side of the right rack, a chain is arranged on the upper side of the main beam, the gantry trolley is arranged on the upper side of the chain, a rear servo motor is arranged on the rear side of the gantry trolley, a rear gear is sleeved on an, a left wire feeding disc is arranged on the left side of the right wire feeding disc, a rotating head is arranged in the middle of the gantry trolley, a welding mechanism is arranged on the lower side of the main beam, and the welding mechanism is connected with the rotating head through a main shaft;
the left moving assembly consists of a left side plate, a left gear and a left servo motor, the left side plate is arranged on the left side of the main beam, the left servo motor is arranged on the lower side of the left side plate, the left gear is sleeved on an output shaft of the left servo motor, and the left gear is meshed with the left rack;
the welding mechanism consists of a welding device box, a right welding assembly and a left welding assembly, the welding device box is arranged on the lower side of the main shaft, the right side of the front of the welding paper containing box is provided with the right welding assembly, the left side of the right welding assembly is provided with the left welding assembly, and the right welding assembly and the left welding assembly have the same structure;
the right welding assembly comprises a first air cylinder, a first fixing plate, a profiling bracket, a profiling wheel, a second air cylinder, a second fixing plate and a welding gun, wherein the first air cylinder is arranged on the front side of the welding device box, the first fixing plate is arranged on the lower side of the first air cylinder, a displacement sensor is arranged on the front side of the first fixing plate, the profiling bracket is arranged on the lower side of the first fixing plate, the profiling wheel is arranged on the lower side of the profiling bracket, the profiling wheel is connected with the profiling bracket through a rotating shaft, the second fixing plate is arranged on the right side of the first fixing plate, the second air cylinder is arranged on the front side of the second fixing plate, and the welding gun is arranged on the front side of;
left servo motor, rotating head, back servo motor, first cylinder, second cylinder, displacement sensor, welder and external control system electric connection.
2. The contour welding apparatus for a civil air defense door as in claim 1, wherein the rotating head is a servo motor.
3. The contour welding apparatus for a civil air defense door as claimed in claim 1, wherein the left welding assembly is disposed symmetrically to the right welding assembly.
4. The contour welding device for the civil air defense door as claimed in claim 1, wherein the left moving component is clamped with the left rail, and the right moving component is clamped with the right rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021010375.3U CN212286433U (en) | 2020-06-05 | 2020-06-05 | Civil air defense door profiling welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021010375.3U CN212286433U (en) | 2020-06-05 | 2020-06-05 | Civil air defense door profiling welding device |
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| Publication Number | Publication Date |
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| CN212286433U true CN212286433U (en) | 2021-01-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021010375.3U Active CN212286433U (en) | 2020-06-05 | 2020-06-05 | Civil air defense door profiling welding device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112589444A (en) * | 2021-03-03 | 2021-04-02 | 佛山市固高自动化技术有限公司 | Automatic welding production line for civil air defense door and welding method thereof |
| CN112872683A (en) * | 2021-01-15 | 2021-06-01 | 河南省金鑫民防(集团)有限公司 | Automatic welding equipment for civil air defense door |
| CN116511779A (en) * | 2023-06-29 | 2023-08-01 | 陕西誉邦科技股份有限公司 | Welding equipment for aircraft fuel conduit connector |
-
2020
- 2020-06-05 CN CN202021010375.3U patent/CN212286433U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112872683A (en) * | 2021-01-15 | 2021-06-01 | 河南省金鑫民防(集团)有限公司 | Automatic welding equipment for civil air defense door |
| CN112872683B (en) * | 2021-01-15 | 2023-02-28 | 河南省金鑫民防(集团)有限公司 | Automatic welding equipment for civil air defense door |
| CN112589444A (en) * | 2021-03-03 | 2021-04-02 | 佛山市固高自动化技术有限公司 | Automatic welding production line for civil air defense door and welding method thereof |
| CN116511779A (en) * | 2023-06-29 | 2023-08-01 | 陕西誉邦科技股份有限公司 | Welding equipment for aircraft fuel conduit connector |
| CN116511779B (en) * | 2023-06-29 | 2023-08-29 | 陕西誉邦科技股份有限公司 | Welding equipment for aircraft fuel conduit connector |
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