CN216938378U - Cast-welding machine for storage battery - Google Patents

Cast-welding machine for storage battery Download PDF

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Publication number
CN216938378U
CN216938378U CN202220558881.9U CN202220558881U CN216938378U CN 216938378 U CN216938378 U CN 216938378U CN 202220558881 U CN202220558881 U CN 202220558881U CN 216938378 U CN216938378 U CN 216938378U
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storage battery
translation
battery
station
cast
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CN202220558881.9U
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郑圣泉
黎派龙
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Zhuzhou Yingding Automation Equipment Technology Co ltd
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Zhuzhou Yingding Automation Equipment Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model provides a battery cast joint machine, includes die block swivel work head and battery translation workstation, and the die block is placed and is rotated along with it on swivel work head, and battery translation workstation drives battery straight line translation removal, and the rotation route of die block swivel work head and battery translation workstation straight line translation route are tangent, and die block swivel work head and battery translation workstation coincide in battery cast joint station department. The bottom die rotating workbench and the storage battery translation workbench are respectively arranged, so that the moving operation of the bottom die and the movement of the storage battery are separated, the time for returning the bottom die to translate is not required to wait, and the efficiency is improved.

Description

Cast-welding machine for storage battery
Technical Field
The utility model relates to the field of automatic assembly equipment of storage batteries, in particular to a storage battery cast-weld machine.
Background
In the manufacturing process of the lead-acid storage battery, cast welding is an important process in the manufacturing process of the lead-acid storage battery. In the existing cast-weld method of the lead-acid storage battery, a bus bar mould is soaked in lead liquid of a lead furnace, so that a cavity on the bus bar mould is fully soaked with the lead liquid, then the bus bar mould is taken out of the lead furnace, a battery bottom box provided with a plurality of electrode groups is reversely buckled on the bus bar mould, so that tabs of the electrode groups are inserted into the lead liquid of the cavity on the bus bar mould for cast-weld, and then the battery bottom box is taken out of the bus bar mould after the bus bar mould is cooled.
The complete cast welding of the storage battery generally comprises the processes of bottom die heating, bottom die lead injection, cast welding of a bus bar, welding of a terminal, picking of a protective cap, demoulding of the storage battery, turning over for secondary entering of the storage battery and the like. The working procedures of heating and lead injection, terminal welding terminal placement and the like aiming at the bottom die are all operation working procedures aiming at the bottom die, and the storage battery does not participate in the process; the storage battery and the bottom die are butted during cast welding, the storage battery and the bottom die are separated again after cast welding demoulding is completed, the cast-welded storage battery enters the processes of turning over for secondary entering a shell, picking up a protective cap and the like, and the bottom die after demoulding continues to complete the processes of bottom die heating, bottom die lead injection and the like of the next round. In the patent No. 201720833432.X applied by the applicant, the moving operation processes (heating of the bottom die, lead injection of the bottom die) for the bottom die, the moving operation processes (taking, overturning and secondary casing entering) for the storage battery and the like are all completed in a straight line translation line, and corresponding stations are all arranged in a straight line, so that the method has some defects. After the storage battery and the bottom die are in butt welding at the cast-weld station, the storage battery and the bottom die are separated, the bottom die needs to be moved back to the initial heating and lead injection station in a translation mode, the storage battery is moved to the next station for turning over twice to enter a shell, taking off a protective cap and the like, and therefore the waiting time of the next cast-weld process is too long, and the efficiency is low. If waiting time needs to be reduced, a plurality of sets of translation grabbing mechanisms of the bottom die or the storage battery need to be designed and respectively controlled, and no interference exists in the structure, so that the whole structure is too complex, and the occupied area is too large.
Therefore, the storage battery cast welding machine which is high in efficiency and relatively simple and compact in structure has important significance in the field.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problems, the technical scheme adopted by the utility model is as follows: the utility model provides a storage battery cast joint machine, includes die block swivel work head and battery translation workstation, and the die block is placed and is rotated along with it on swivel work head, and battery translation workstation drives the linear translation removal of battery, and the rotation route of die block swivel work head is tangent with battery translation workstation linear translation route, and die block swivel work head and battery translation workstation coincide in battery cast joint station department.
Further, the storage battery rotating workbench comprises a rotating disc, the bottom die is placed on the rotating disc, the rotating disc comprises a terminal placing station, a bottom die heating station, a lead injection station and a storage battery cast-weld station, and a rotating driving mechanism is arranged below the rotating disc and drives the rotating disc to rotate;
the storage battery translation workbench comprises a translation bracket and a storage battery grabbing mechanism, the storage battery grabbing mechanism can vertically lift and grab a storage battery, and the storage battery grabbing mechanism can slide and translate along the translation bracket; the storage battery grabbing mechanism grabs the storage battery from the material taking station, moves the storage battery along the translation support to the storage battery cast-weld station to complete cast-weld, and then grabs the storage battery to move to the overturning station.
Furthermore, a stripping frame is further hung above the translation support and the storage battery cast-weld station, the stripping frame comprises a stripping platform, the stripping platform is connected with a stripping lifting device, the storage battery is placed on the stripping platform and descends to be immersed into a cavity of a bottom die to complete cast-weld, the stripping lifting device drives the storage battery to lift to complete stripping, and the storage battery grabbing mechanism grabs the storage battery to lift to the turnover station along the translation support.
Furthermore, the demoulding platform is hung on the translation bracket through a guide rod, an installation bottom plate is also arranged below the demoulding platform, the demoulding lifting device is fixed on the installation bottom plate, and the guide rod penetrates through the demoulding platform and is fixedly connected with the installation bottom plate; the free end of the demoulding lifting device is connected with the back of the demoulding platform.
Furthermore, a translation slide rail is connected to the stripping platform, a pressing mechanism is installed on the translation slide rail, and the pressing mechanism can vertically descend to press down the storage battery after moving to the position above the storage battery along with the translation slide rail, so that the storage battery is immersed into the cavity of the bottom die.
The utility model has the following advantages:
1. the bottom die rotating workbench and the storage battery translation workbench are respectively arranged to separate the moving operation of the bottom die from the movement of the storage battery, the bottom die rotates and moves, the storage battery linearly translates, the bottom die and the storage battery are only overlapped at a cast-welding station, the storage battery is separated from the bottom die after the cast-welding, the bottom die can immediately rotate to start the next round of heating and lead injection process, the storage battery translates to enter the processes of overturning, secondary entering a shell and the like, the time for returning and translating the bottom die is not required to wait, and the efficiency is improved.
Drawings
FIG. 1: the overall structure schematic diagram of the cast-weld machine;
FIG. 2: a schematic structural diagram of a stripping frame;
FIG. 3: a top view of the cast-weld machine;
FIG. 4: the side surface structure of the cast-weld machine is schematically shown.
Detailed Description
In order that those skilled in the art will be able to fully practice the present invention, it will be further described with reference to the accompanying drawings and specific examples.
The storage battery cast-welding machine shown in fig. 1 comprises a bottom die rotary workbench 1 and a storage battery translation workbench 2, wherein the bottom die 3 is placed on the rotary workbench 1 and rotates along with the rotary workbench 1, the storage battery translation workbench 2 drives a storage battery 4 to linearly translate and move, the rotation route of the bottom die rotary workbench 1 is tangent to the linear translation route of the storage battery translation workbench 2, and the bottom die rotary workbench 1 and the storage battery translation workbench 2 are superposed at a storage battery cast-welding station 101.
In this embodiment, the storage battery rotating table 1 includes a rotating disk 11, the bottom mold 3 is placed on the rotating disk 11, the rotating disk 11 includes a terminal placing station 102, a bottom mold heating station 103, a lead injecting station 104 and a storage battery cast-welding station 101, and a rotating driving mechanism is arranged below the rotating disk 11 to drive the rotating disk 11 to rotate.
The storage battery translation workbench 2 comprises a translation bracket 21 and a storage battery grabbing mechanism 22, the storage battery grabbing mechanism 22 can vertically lift and grab the storage battery 4, and the storage battery grabbing mechanism 22 can slide and translate along the translation bracket 21; the storage battery translation workbench 2 comprises a material taking station 201, a turnover station 202 and a secondary shell entering station 203, and the storage battery grabbing mechanism 22 grabs the storage battery 4 from the material taking station 201, translates the storage battery 4 along the translation bracket 21 to the storage battery cast-weld station 101 to complete cast-weld, and then grabs the storage battery 4 to translate to the turnover station 202.
As shown in fig. 2, a stripping frame 23 is further hung above the storage battery cast-weld station 101 on the translation support 21, the stripping frame 23 comprises a stripping platform 231, the stripping platform 231 is connected with a stripping lifting device 232, the storage battery 4 is placed on the stripping platform 231, descends and is immersed in the cavity of the bottom die 3 to complete cast-weld, the stripping lifting device 232 drives the storage battery 4 to lift to complete stripping, and the storage battery grabbing mechanism 22 grabs the storage battery 4 to lift and translate to the overturning station 202 along the translation support 21.
The demoulding platform 231 is hung on the translation bracket 21 through a guide rod 233, an installation bottom plate 234 is further arranged below the demoulding platform 231, the demoulding lifting device 232 is fixed on the installation bottom plate 234, and the guide rod 233 penetrates through the demoulding platform 231 and is fixedly connected with the installation bottom plate 234; the free end of the demoulding lifting device 232 is connected with the back of the demoulding platform 231.
The stripping platform 231 is also connected with a translation slide rail 235, the translation slide rail 235 is provided with a pressing mechanism 236, and the pressing mechanism 236 moves to the upper part of the storage battery 4 along with the translation slide rail 235 and then can vertically descend to press the storage battery 4 down, so that the storage battery 4 is immersed in the cavity of the bottom die 3.
As shown in fig. 3 and 4, a frame 111 is fixedly connected above the battery rotary table 1, the frame 111 is a frame structure formed by welding square pipes and has beams which are staggered transversely and longitudinally, the bottom die heating station 103 is an induction heating device, the induction heating device comprises a heating coil 1031, a heating coil support 1032 and a current generator which are not shown in the figure, the heating coil support 1032 is hung on the frame 111, and the heating coil 1031 and the heating coil support 1032 are connected and hung on the upper surface of the bottom die 3.
The lead injection station 104 comprises a high-level lead furnace 6 and a quantitative lead injection device 7, and the quantitative lead injection device 7 is hung on the rack 111. The high-position lead furnace 6 provides lead liquid for the quantitative lead injecting device 7 by utilizing the gravity of the lead liquid, and the lead liquid is quantitatively injected into the cavity of the bottom die 3 through the quantitative lead injecting device 7. In the prior art, the reason why another process of taking the terminal is needed to weld the terminal on the pole is that the bottom die lead injection in the prior art is wholly immersed in the lead furnace, so the terminal is placed on the bottom die 3 and can be separated out due to the buoyancy of lead liquid in the lead furnace. In this embodiment, a high-level lead furnace 6 is used for supplying lead liquid, and the lead liquid is accurately injected into the cavity of the bottom mold 3 by using a quantitative lead injection device 7 to control the injection amount of the lead liquid. Therefore, the position of the terminal in the pole cavity of the bottom die 3 can be kept unchanged, and the bus bar and the terminal pole can be conveniently and integrally welded during subsequent cast welding.
Put terminal station 102 by terminal feedway 1021, terminal placer 1022 constitutes, frame 111 one side is arranged in to terminal feedway 1021, can select the translation slide rail of installing on the roof beam of longitudinal extension on frame 111, on the slide rail of slidable mounting of terminal placer 1022, terminal placer 1022 includes that terminal gets puts manipulator 1023, the terminal is got and is put manipulator 1023 and get to press from both sides and press from both sides behind the terminal along frame 111 horizontal slip to die block 3 top and descend and place the terminal, terminal is got and is put manipulator 1023 and pass through its lift of power unit drive such as cylinders, accomplish placing of terminal.
In order to enable the storage battery 4 to be rapidly stripped after cast welding, a water spraying cooling mechanism 5 is arranged below the bottom die rotary worktable 1 and the storage battery cast welding station 101, and the water spraying cooling mechanism 5 sprays water to cool the bottom die 3 after the storage battery 4 is immersed into a bottom die cavity to complete cast welding. A soldering flux dipping station 204 and a mop station 205 are further arranged on the storage battery translation workbench 2 and on one side of the material taking station 201, the storage battery 4 is dipped with the soldering flux after passing through the material taking station 201, and enters the storage battery cast-welding station 101 for cast-welding after the mop station 205 wipes the soldering flux.
Obviously, the above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the utility model. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (8)

1. The utility model provides a storage battery cast joint machine which characterized in that: the bottom die rotary workbench comprises a bottom die rotary workbench (1) and a storage battery translation workbench (2), wherein the bottom die (3) is placed on the rotary workbench (1) to rotate along with the rotary workbench, the storage battery translation workbench (2) drives a storage battery (4) to linearly translate and move, the rotary route of the bottom die rotary workbench (1) is tangent to the linear translation route of the storage battery translation workbench (2), and the bottom die rotary workbench (1) and the storage battery translation workbench (2) are overlapped at a storage battery cast-welding station (101).
2. The battery cast-in-place machine of claim 1, wherein: the storage battery rotary worktable (1) comprises a rotary disk (11), a bottom die (3) is placed on the rotary disk (11), the rotary disk (11) comprises a terminal placing station (102), a bottom die heating station (103), a lead injection station (104) and a storage battery cast-weld station (101), and a rotary driving mechanism is arranged below the rotary disk (11) to drive the rotary disk (11) to rotate;
the storage battery translation workbench (2) comprises a translation support (21) and a storage battery grabbing mechanism (22), the storage battery grabbing mechanism (22) can vertically lift to grab the storage battery (4), and the storage battery grabbing mechanism (22) can slide and translate along the translation support (21); the storage battery translation workbench (2) comprises a material taking station (201), a turnover station (202) and a secondary shell entering station (203), wherein the storage battery grabbing mechanism (22) grabs the storage battery (4) from the material taking station (201) and translates along the translation support (21) to the storage battery cast-welding station (101) to complete cast-welding, and then grabs the storage battery (4) and translates to the turnover station (202).
3. The battery cast-in-place machine of claim 2, wherein: on translation support (21), the demoulding frame (23) has still been hung to battery cast joint station (101) top, including demoulding platform (231) on demoulding frame (23), demoulding platform (231) and demoulding elevating gear (232) are connected, battery (4) are placed and are fallen from top to bottom and dip in the die cavity completion cast joint back of die block (3) on demoulding platform (231), demoulding elevating gear (232) drive battery (4) and rise and accomplish the demoulding, battery snatch mechanism (22) and snatch battery (4) and rise and translate to upset station (202) along translation support (21).
4. The battery cast-in-place machine of claim 3, wherein: the demoulding platform (231) is hung on the translation bracket (21) through a guide rod (233), an installation bottom plate (234) is further arranged below the demoulding platform (231), the demoulding lifting device (232) is fixed on the installation bottom plate (234), and the guide rod (233) penetrates through the demoulding platform (231) and then is fixedly connected with the installation bottom plate (234); the free end of the demoulding lifting device (232) is connected with the back of the demoulding platform (231).
5. The battery cast-weld machine of claim 4, wherein: the demoulding platform (231) is also connected with a translation sliding rail (235), the translation sliding rail (235) is provided with a pressing mechanism (236), and the pressing mechanism (236) can vertically descend to press the storage battery (4) after moving to the upper part of the storage battery (4) along with the translation sliding rail (235), so that the storage battery (4) is immersed into the cavity of the bottom mould (3).
6. The battery cast-in-place machine of claim 2, wherein: the frame (111) is fixedly connected above the storage battery rotary worktable (1), the bottom die heating station (103) is an induction heating device, the induction heating device comprises a heating coil (1031), a heating coil bracket (1032) and a current generator, the heating coil bracket (1032) is hung on the frame (111), and the heating coil (1031) and the heating coil bracket (1032) are connected and hung on the upper surface of the bottom die (3).
7. The battery cast-weld machine of claim 6, wherein: the lead injection station (104) comprises a high-level lead furnace (6) and a quantitative lead injection device (7), and the quantitative lead injection device (7) is hung on the rack (111).
8. The battery cast-weld machine of claim 6, wherein: put terminal station (102) and constitute by terminal feedway (1021), terminal placer (1022), frame (111) one side is arranged in to terminal feedway (1021), and slidable mounting is on frame (111) for terminal placer (1022), and terminal placer (1022) are including terminal get and are put manipulator (1023), and terminal get and put manipulator (1023) press from both sides and get behind the terminal along frame (111) horizontal slip to die block (3) top and descend and place the terminal.
CN202220558881.9U 2022-03-15 2022-03-15 Cast-welding machine for storage battery Active CN216938378U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220558881.9U CN216938378U (en) 2022-03-15 2022-03-15 Cast-welding machine for storage battery

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220558881.9U CN216938378U (en) 2022-03-15 2022-03-15 Cast-welding machine for storage battery

Publications (1)

Publication Number Publication Date
CN216938378U true CN216938378U (en) 2022-07-12

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ID=82294952

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220558881.9U Active CN216938378U (en) 2022-03-15 2022-03-15 Cast-welding machine for storage battery

Country Status (1)

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CN (1) CN216938378U (en)

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