CN216920365U - Intelligent climbing type steel formwork and operation platform integrated equipment for ultra-deep foundation pit - Google Patents
Intelligent climbing type steel formwork and operation platform integrated equipment for ultra-deep foundation pit Download PDFInfo
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- 238000009434 installation Methods 0.000 description 3
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Abstract
Description
技术领域technical field
本实用新型涉及基坑施工技术领域,尤其是涉及一种超深基坑智能爬升式钢模板及操作平台一体化设备。The utility model relates to the technical field of foundation pit construction, in particular to an ultra-deep foundation pit intelligent climbing type steel formwork and integrated equipment for an operation platform.
背景技术Background technique
在挖掘超深基坑时,基坑的内周壁上会设有混凝土支护墙,前期施工时,会在混凝土支护墙的内周壁上设有多层环形的横梁,多层横梁沿上下方向间隔排布,每层横梁上都设有防护栏杆,工人可在横梁上行走以进行施工或者相关设备的运输。施工到后期时,需要将防护栏杆拆掉,并要在横梁之间填充上混凝土,如何设计一种简单易用,可实现混凝土的快速填充浇筑,是亟待解决的问题。When excavating an ultra-deep foundation pit, a concrete supporting wall will be provided on the inner peripheral wall of the foundation pit. During the early construction, a multi-layer annular beam will be arranged on the inner peripheral wall of the concrete supporting wall. They are arranged at intervals, and there are protective railings on the beams on each floor. Workers can walk on the beams for construction or transportation of related equipment. In the later stage of construction, the protective railings need to be removed, and concrete should be filled between the beams. How to design a simple and easy-to-use method that can realize rapid filling and pouring of concrete is an urgent problem to be solved.
实用新型内容Utility model content
本实用新型旨在至少解决现有技术中存在的技术问题之一。为此,本实用新型的一个目的在于提供一种超深基坑智能爬升式钢模板及操作平台一体化设备。The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of the present utility model is to provide an intelligent climbing-type steel formwork and operating platform integrated equipment for ultra-deep foundation pits.
本实用新型的技术方案如下:一种超深基坑智能爬升式钢模板及操作平台一体化设备,所述基坑的内周壁上设有混凝土支护墙,所述混凝土支护墙的内周壁上设有多层环形的横梁,多层所述横梁沿上下方向间隔排布,其特征在于,所述设备包括:塔吊和钢模板;The technical scheme of the present utility model is as follows: an intelligent climbing type steel formwork and operation platform integrated equipment for ultra-deep foundation pit, the inner peripheral wall of the foundation pit is provided with a concrete supporting wall, and the inner peripheral wall of the concrete supporting wall is There are multi-layer annular beams on it, and the multi-layered beams are arranged at intervals along the upper and lower directions. It is characterized in that the equipment includes: a tower crane and a steel formwork;
所述钢模板设于所述基坑底部,所述钢模板靠近所述基坑中心轴线的侧壁上设有支撑踏板;The steel formwork is arranged at the bottom of the foundation pit, and a support pedal is provided on the side wall of the steel formwork close to the central axis of the foundation pit;
所述塔吊设于地面上,所述塔吊的钢丝绳向下与所述钢模板相连,所述塔吊用于通过所述钢丝绳向上提升所述钢模板;The tower is hoisted on the ground, and the steel wire rope of the tower crane is connected downward with the steel formwork, and the tower crane is used to lift the steel formwork upward through the wire rope;
所述钢模板和所述塔吊均为多个,多个所述钢模板沿所述基坑的周向排布成环形,多个所述塔吊与多个所述钢模板一一对应相连,多个所述钢模板可同步向上移动。There are a plurality of the steel formwork and the tower crane, the plurality of the steel formwork are arranged in a ring shape along the circumferential direction of the foundation pit, and the plurality of the tower cranes are connected with the plurality of the steel formwork in one-to-one correspondence. Each of the steel formwork can move upwards synchronously.
优选地,每个所述塔吊的钢丝绳上均外套有线管,所述线管设于所述基坑内部,所述线管沿上下方向延伸并位于所述钢模板上方,所述线管由多段线管单元拼接而成,所述线管单元与所述横梁可拆卸相连。Preferably, the steel wire rope of each tower crane is covered with a line pipe, the line pipe is arranged inside the foundation pit, the line pipe extends in the up-down direction and is located above the steel formwork, and the line pipe consists of multiple sections The line pipe unit is spliced together, and the line pipe unit is detachably connected with the beam.
优选地,所述塔吊包括机架、悬臂、小车、卷扬机、第一驱动机构和第二驱动机构,所述机架支撑在地面上,所述悬臂与所述机架相连并延伸到所述基坑上方,所述卷扬机设于所述机架上,所述小车可滑动地设于所述悬臂上,所述卷扬机上的钢丝绳与所述小车相连并向下钩设在所述钢模板上,所述第一驱动机构与所述卷扬机相连,所述第二驱动机构与所述小车相连。Preferably, the tower crane includes a frame, a cantilever, a trolley, a hoist, a first driving mechanism and a second driving mechanism, the frame is supported on the ground, and the cantilever is connected to the frame and extends to the base Above the pit, the hoist is arranged on the frame, the trolley is slidably arranged on the cantilever, the wire rope on the hoist is connected to the trolley and hooked downward on the steel formwork, The first driving mechanism is connected with the hoist, and the second driving mechanism is connected with the trolley.
优选地,当多个所述钢模板排布成环形时,多个所述支撑踏板也排布成环形。Preferably, when a plurality of the steel formwork are arranged in a ring shape, a plurality of the support pedals are also arranged in a ring shape.
优选地,所述支撑踏板上设有扶手。Preferably, a handrail is provided on the support pedal.
优选地,所述钢模板包括成型板和加强筋板,所述成型板为弧形板,所述成型板的外周边缘设有沿所述成型板周向延伸成环形的翻边,所述翻边上设有多个连接孔,所述加强筋板设于所述成型板靠近所述基坑中心轴线的侧壁上,所述加强筋板与所述翻边板相连,所述支撑踏板与所述加强筋板相连,所述加强筋板为纵横交错的网格板。Preferably, the steel formwork includes a forming plate and a reinforcing rib plate, the forming plate is an arc-shaped plate, and the outer peripheral edge of the forming plate is provided with a ring-shaped flange extending along the circumferential direction of the forming plate. A plurality of connecting holes are arranged on the side, the reinforcing rib plate is arranged on the side wall of the forming plate close to the central axis of the foundation pit, the reinforcing rib plate is connected with the flanging plate, and the supporting pedal is connected to the side wall of the foundation pit. The reinforcing rib plates are connected, and the reinforcing rib plates are crisscross grid plates.
优选地,所述翻边的上端设有挂板,所述挂板上设有挂孔。Preferably, the upper end of the flange is provided with a hanging plate, and the hanging plate is provided with hanging holes.
优选地,所述翻边的上端和下端设有安装板,所述安装板上设有安装孔。Preferably, the upper and lower ends of the flange are provided with mounting plates, and the mounting plates are provided with mounting holes.
和现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:
(1)本设备结构简单,使用方便,采用多个钢模板从下到上逐层同步提升的方式,能快速实现横梁之间混凝土的填充浇筑,工作效率高,省时省力。(1) The equipment is simple in structure and easy to use. It adopts the method of synchronously lifting multiple steel formwork from bottom to top layer by layer, which can quickly realize the filling and pouring of concrete between the beams, with high work efficiency, saving time and effort.
(2)塔吊的钢丝横外套有线管,设置的线管可对钢丝绳起到限位作用,防止钢丝绳晃动,而且线管由多段线管单元拼接而成,这样在钢模板的逐层提升过程中,可从下到上逐个拆掉线管单元,以及时调整线管的长度。(2) The steel wire of the tower crane is covered with a wire tube. The set wire tube can limit the wire rope to prevent the wire rope from shaking, and the wire tube is spliced by multi-segment wire tube units, so that the steel formwork is lifted layer by layer. , the line pipe units can be removed one by one from bottom to top, and the length of the line pipe can be adjusted in time.
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or learned by practice of the invention.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图:In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative work:
图1是本实用新型的示意图;Fig. 1 is the schematic diagram of the present utility model;
图2是本实用新型的多个钢模板的示意图;Fig. 2 is the schematic diagram of a plurality of steel formwork of the present utility model;
图3是本实用新型的钢模板的立体图;Fig. 3 is the perspective view of the steel formwork of the present utility model;
图4是本实用新型的钢模板的立体图;Fig. 4 is the perspective view of the steel formwork of the present utility model;
图5是本实用新型的钢丝绳与线管配合的示意图。FIG. 5 is a schematic diagram of the coordination between the steel wire rope and the wire tube of the present invention.
附图标记如下:The reference numbers are as follows:
1、基坑;2、混凝土支护墙;3、横梁;4、塔吊;5、机架;6、悬臂;7、小车;8、卷扬机;9、钢丝绳;10、钢模板;11、支撑踏板;12、扶手;13、成型板;14、翻边;15、加强筋板;16、挂板;17、安装板;18、线管。1. Foundation pit; 2. Concrete retaining wall; 3. Beam; 4. Tower crane; 5. Frame; 6. Cantilever; 7. Trolley; 8. Windlass; 9. Steel wire rope; 10. Steel formwork; 11. Support pedal ; 12, handrail; 13, forming plate; 14, flanging; 15, rib plate; 16, hanging plate; 17, mounting plate; 18, line pipe.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
下面详细描述本实用新型的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“内”、“外”、“竖向”、“周向”、“径向”、“轴向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer" and "vertical" , "circumferential", "radial", "axial" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, only for the convenience of describing the present utility model and simplifying the description, rather than indicating or It is implied that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.
在本实用新型的描述中,“第一特征”、“第二特征”可以包括一个或者更多个该特征。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。In the description of the present invention, "first feature" and "second feature" may include one or more of the features. In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, the terms "installation", "connection", "connection", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在挖掘超深基坑1时,基坑1的内周壁上会设有混凝土支护墙2,前期施工时,会在混凝土支护墙2的内周壁上设有多层环形的横梁3,多层横梁3沿上下方向间隔排布,每层横梁3上都设有防护栏杆,工人可在横梁3上行走以进行施工或者相关设备的运输。施工到后期时,需要将防护栏杆拆掉,并要在横梁3之间填充上混凝土,为了方便进行混凝土的填充,实用新型人设计了一种超深基坑智能爬升式钢模板及操作平台一体化设备,下面参考附图图1-图5进行详细介绍。When excavating the ultra-deep foundation pit 1, a concrete supporting wall 2 will be provided on the inner peripheral wall of the foundation pit 1. During the early construction, multi-layer annular beams 3 will be arranged on the inner peripheral wall of the concrete supporting wall 2. The floor beams 3 are arranged at intervals along the up-down direction, and each floor beam 3 is provided with protective railings, and workers can walk on the beams 3 for construction or transportation of related equipment. In the later stage of construction, the protective railings need to be removed, and concrete should be filled between the beams 3. In order to facilitate the filling of concrete, the utility model has designed an ultra-deep foundation pit intelligent climbing steel formwork and an integrated operating platform. The chemical equipment is described in detail below with reference to Figures 1 to 5 of the accompanying drawings.
如图1和图2所示,设备包括塔吊4和钢模板10,其中,钢模板10设于基坑1底部,钢模板10靠近基坑1中心轴线的侧壁上(即钢模板10的内侧壁)设有支撑踏板11,支撑踏板11用于在填充浇筑混凝土的过程中,替代原来的横梁3方便工人行走。塔吊4设于地面上,塔吊4的钢丝绳9向下与钢模板10相连,塔吊4用于通过钢丝绳9向上提升钢模板10。钢模板10和塔吊4均为多个,多个钢模板10沿基坑1的周向排布成环形,多个塔吊4与多个钢模板10一一对应相连,多个钢模板10可同步向上移动。As shown in Figures 1 and 2, the equipment includes a tower crane 4 and a
具体而言,如图1所示,塔吊4包括机架5、悬臂6、小车7、卷扬机8、第一驱动机构和第二驱动机构,机架5支撑在地面上,悬臂6与机架5相连并延伸到基坑1上方,卷扬机8设于机架5上,小车7可滑动地设于悬臂6上,卷扬机8上的钢丝绳9与小车7相连并向下钩设在钢模板10上,第一驱动机构与卷扬机8相连以实现钢丝绳9的回收和释放,第二驱动机构与小车7相连以驱动小车7沿悬臂6滑动,当小车7滑动时,可以改变处于向下悬挂状态的钢丝绳9到卷扬机8的水平距离,进而可以实现带动钢模板10水平移动,由此可在地面上将钢丝绳9挂在钢模板10上,然后小车7移动,钢丝绳9下放以将钢模板10运到基坑1底部进行混凝土的填充浇筑,当塔吊4将钢模板10逐层提升并最终提升到基坑1上方后,小车7可以移动,再将钢模板10带出。Specifically, as shown in FIG. 1 , the tower crane 4 includes a frame 5 , a cantilever 6 , a
关于塔吊4的进一步具体结构以及卷扬机8和小车7的工作原理等均为现有技术,已被本领域技术人员熟知,这里不再赘述。The further specific structure of the tower crane 4 and the working principles of the hoist 8 and the
由于基坑1通常为圆柱形,因此钢模板10也为弧形,这样多个钢模板10才能沿基坑1的周向排布成环形,其中,如图2所示,当多个钢模板10排布成环形时,多个支撑踏板11也排布成环形,这样方便工人在支撑踏板11上行走,支撑踏板11上还可以设有扶手12,以进行防护,确保工人人身安全。Since the foundation pit 1 is usually cylindrical, the
如图3和图4所示,钢模板10包括成型板13和加强筋板15,成型板13为弧形板,成型板13的外周边缘设有沿成型板13周向延伸成环形的翻边14,翻边14上设有多个连接孔,加强筋板15设于成型板13靠近基坑1中心轴线的侧壁上,加强筋板15与翻边14板相连,支撑踏板11与加强筋板15相连,加强筋板15为纵横交错的网格板。As shown in FIGS. 3 and 4 , the
使用时,可将混凝土从钢模板10的顶部注入到成型板13的外侧进行凝固成型,设置的加强筋板15用于提高钢模板10的结构强度,而设置的翻边14不仅可以进一步提高钢模板10的结构强度,翻边14上的连接孔还可以起到连接作用,提高钢模板10的连接灵活性。例如在左右方向上相邻的两个钢模板10可使用膨胀螺栓穿过左右两侧翻边14上的连接孔进行固定连接,这样可进一步确保多个钢模板10能够同步上升。又例如,还可在钢模板10的下方再安装一个钢模板10以加强整体竖向长度,提高混凝土的一次成型高度,这样在安装时,使用膨胀螺栓将上下两个钢模板10的翻边14连接即可。When in use, concrete can be injected from the top of the
进一步地,翻边14的上端设有挂板16,挂板16上设有挂孔,方便悬挂钢丝绳9。翻边14的上端和下端设有安装板17,安装板17上设有安装孔,使用时,可使用膨胀螺栓穿过下端安装板17的安装孔与新浇筑的混凝土墙相连进行钢模板10的固定,或者是使用膨胀螺栓通过安装板17将钢模板10固定在相邻的横梁3上。Further, the upper end of the
进一步地,如图5所示,为了防止提升钢模板10时钢丝绳9晃动,每个塔吊4的钢丝绳9上均外套有线管18,线管18设于基坑1内部,线管18沿上下方向延伸并位于钢模板10上方,设置的线管18可对钢丝绳9起到限位作用,而且线管18由多段线管18单元拼接而成,线管18单元与横梁3可拆卸相连,这样在钢模板10的逐层提升过程中,可从下到上逐个拆掉线管18单元,以及时调整线管18的长度。Further, as shown in FIG. 5 , in order to prevent the steel wire rope 9 from shaking when the
本设备的使用过程如下:先将多个钢模板10围成环形并固定在基坑1底部,然后再将混凝土填充到钢模板10与基坑1原来的混凝土支护墙2之间,当新填充的混凝土凝固成型后,松开钢模板10,多个塔吊4再同步工作,以将多个钢模板10向同步向上提升到一段距离停止,然后将钢模板10固定到下端新浇筑的混凝土墙上,再进行新一层混凝土的填充,这样从下到上每填充浇筑完一层,便将多个钢模板10同步向上提升到上一层继续浇筑,直到浇筑成型。The use process of the equipment is as follows: first, a plurality of
本设备中所用的塔吊4除了可以用来提升钢模板10外,在基坑1施工过程中,还可以用来提升其他装备或者运土用,也就是说,多个需要吊运的工序可共用一套塔吊4,实现一体操作。In addition to lifting the
本设备结构简单,使用方便,采用多个钢模板10从下到上逐层同步提升的方式,能快速实现横梁3之间混凝土的填充浇筑,工作效率高,省时省力。The equipment has a simple structure and is easy to use. It adopts the method of synchronously lifting
尽管已经示出和描述了本实用新型的实施例,本领域的普通技术人员可以理解:在不脱离本实用新型的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention. Variations, the scope of the present invention is defined by the claims and their equivalents.
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CN114991471A (en) * | 2022-04-26 | 2022-09-02 | 华能国际电力股份有限公司井冈山电厂 | Novel cast-in-place formwork supporting die for slope roof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114991471A (en) * | 2022-04-26 | 2022-09-02 | 华能国际电力股份有限公司井冈山电厂 | Novel cast-in-place formwork supporting die for slope roof |
CN114991471B (en) * | 2022-04-26 | 2024-02-23 | 华能国际电力股份有限公司井冈山电厂 | Novel mould of cast-in-place formwork of slope roofing |
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