CN216918018U

CN216918018U - Multi-station automatic slitting machine for ultrathin foam

Info

Publication number: CN216918018U
Application number: CN202123135743.4U
Authority: CN
Inventors: 张东琴; 陈先锋; 衡先梅; 王岩; 陈兵
Original assignee: Longyang Electronics Kunshan Co ltd
Current assignee: Longyang Electronics Kunshan Co ltd
Priority date: 2021-12-14
Filing date: 2021-12-14
Publication date: 2022-07-08
Anticipated expiration: 2031-12-14

Abstract

The utility model discloses an ultrathin foam multi-station automatic slitting machine which comprises a slitting machine table, a foam unreeling mechanism, a foam slitting mechanism, a slitting and blanking guide mechanism, a slitting detection mechanism and a slitting and reeling mechanism, wherein the slitting machine table is connected with the slitting machine table through a guide rail; the multi-line foam slitting machine is characterized in that the foam unwinding mechanism is arranged outside the feeding side of the slitting machine, the foam slitting mechanism is arranged on the slitting machine, the slitting and blanking guide mechanism is arranged on the discharging side of the slitting machine, the slitting detection mechanism is arranged on the slitting and blanking guide mechanism, and the slitting and winding mechanism is arranged outside the discharging side of the slitting machine.

Description

Multi-station automatic slitting machine for ultrathin foam

Technical Field

The utility model relates to the technical field of slitting machines, in particular to an ultrathin foam multi-station automatic slitting machine.

Background

The slitting machine is a machine for slitting the large-reel mother rolls into different widths, and in the aspect of foam application, foam with different widths is used according to different working conditions, so that the slitting machine is required to be applied.

After the slitting machine among the current cuts the bubble cotton, can't realize quick dividing the strip to the multi-thread bubble cotton and roll up, and also can't be accurate in the recovery process detect the bubble cotton slitting size of cutting, if there is the error in the size of bubble cotton, the enterprise will cause unnecessary economic loss.

In order to solve the problems, the utility model discloses an ultrathin foam multi-station automatic slitting machine.

SUMMERY OF THE UTILITY MODEL

Utility model purpose: in order to solve the defects in the background technology, the utility model discloses an ultrathin foam multi-station automatic slitting machine.

The technical scheme is as follows: the multi-station automatic slitting machine for the ultrathin foam comprises a slitting machine table, a foam unwinding mechanism, a foam slitting mechanism, a slitting and blanking guide mechanism, a slitting detection mechanism and a slitting and winding mechanism; the foam unwinding mechanism is arranged outside the feeding side of the slitting machine and used for providing foam; the foam slitting mechanism is arranged on the slitting machine table and is used for performing multi-station slitting on the foam provided by the foam unwinding mechanism; the slitting and blanking guide mechanism is arranged on the discharge side of the slitting machine table and used for guiding the slitting of the slit multi-line foam cotton; the slitting detection mechanism is arranged on the slitting and blanking guide mechanism and is used for detecting the size of the multi-line foam slitting; the slitting and winding mechanism is arranged outside the discharge side of the slitting machine table and used for winding the slit multi-line foam slitting.

As a preferable mode of the utility model, the foam unreeling mechanism comprises a U-shaped frame and a roller shaft wound with foam, notches are formed in the tops of two sides of the U-shaped frame, and two ends of the roller shaft can be rotatably overlapped on the two notches.

As a preferred mode of the utility model, the foam splitting mechanism comprises an upper cutter roll, a lower cutter roll, a splitting driving motor and a cutter assembly, wherein vertical tables are arranged on two opposite sides of the splitting table, the upper cutter roll and the lower cutter roll are arranged on the two vertical tables in a matching manner, a first gear and a second gear are respectively arranged on the upper cutter roll and the lower cutter roll and are in meshed connection, the splitting driving motor is arranged on the splitting table, an output shaft of the splitting driving motor is connected with the lower cutter roll through a synchronous belt, and the cutter assembly is mounted on the upper cutter roll.

As a preferred mode of the present invention, the cutter assembly includes a plurality of circular cutters equidistantly arranged on the upper cutter roll.

The foam cotton feeding and guiding mechanism comprises a plurality of supporting rollers, two positioning baffles and a plurality of guiding pressing blocks, wherein the supporting rollers, the two positioning baffles and the plurality of guiding pressing blocks are arranged on the machine table from high to low, the two positioning baffles are arranged on the plurality of supporting rollers and leave a space for the foam to pass through, and the plurality of guiding pressing blocks are uniformly arranged at the tops of the two positioning baffles.

As a preferable mode of the utility model, the number of the guide pressing blocks arranged on the top of each positioning baffle is at least three, and each guide pressing block is made of rubber.

As a preferable mode of the utility model, the slitting and blanking guide mechanism comprises a transverse supporting rod and a transverse supporting plate, the transverse supporting rod is arranged on the discharging side of the slitting machine, the transverse supporting plate is arranged at the bottom of the transverse supporting rod, and the surface of the transverse supporting plate is in a linear array and is provided with a plurality of abdicating holes for allowing the foam to pass through in a slitting manner.

As a preferred mode of the present invention, the strip detecting mechanism includes a plurality of CCD detecting cameras, and the plurality of CCD detecting cameras are correspondingly disposed on the top of the transverse supporting plate and correspond to the plurality of yielding holes.

As a preferred mode of the present invention, an LED lamp tube is disposed below the lateral support plate.

As a preferable mode of the utility model, the slitting and winding mechanism comprises a servo motor, a plug bush shaft and a plurality of winding wheels, wherein an output shaft of the servo motor is connected with a speed reducer, the servo motor is arranged outside the discharge side of the slitting machine, the plug bush shaft is connected with the output end of the speed reducer, and the plurality of winding wheels can be arranged on the plug bush shaft and fixed through locking nuts.

The utility model realizes the following beneficial effects:

the foam slitting mechanism provided by the utility model can realize multi-station slitting of foam, and can sequentially detect the size of multi-line foam slitting after slitting of the foam, so that the slitting quality of the foam can be ensured, and the defective rate is reduced.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description, serve to explain the principles of the disclosure.

Fig. 1 is a schematic view of the overall structure disclosed in the present invention.

Fig. 2 is a schematic structural diagram of a foam slitting mechanism disclosed by the utility model.

Fig. 3 is a schematic structural view of the slitting blanking guide mechanism and the slitting detection mechanism disclosed by the utility model.

FIG. 4 is a schematic diagram of an arrangement of a plurality of support rollers according to the present invention.

Fig. 5 is a schematic structural view of a foam unwinding mechanism disclosed in the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Examples

Referring to fig. 1-5, the multi-station automatic slitting machine for ultrathin foam comprises a slitting machine table 10, a foam unreeling mechanism 20, a foam slitting mechanism 30, a slitting and blanking guide mechanism 40, a slitting detection mechanism 70 and a slitting and reeling mechanism 50; the foam unwinding mechanism is arranged outside the feeding side of the slitting machine and used for providing foam; the foam splitting mechanism is arranged on the splitting machine table and is used for performing multi-station splitting on the foam provided by the foam unwinding mechanism; the slitting and blanking guide mechanism is arranged on the discharge side of the slitting machine table and used for guiding the slitting of the slit multi-line foam cotton; the slitting detection mechanism is arranged on the slitting and blanking guide mechanism and is used for detecting the size of the multi-line foam slitting; the slitting and winding mechanism is arranged outside the discharge side of the slitting machine table and used for winding the slit multi-line foam slivers.

In this embodiment, bubble cotton unwinding mechanism includes that U-shaped frame 21 and winding have the cotton roller 23 of bubble, and the both sides top of U-shaped frame all is provided with notch 22, and the both ends of roller can rotate to take and put on two notches, and when the installation, operating personnel only need have the cotton roller of bubble to take the winding to put on two notches, cuts the in-process to the bubble cotton at bubble cotton cutting mechanism, and this roller will realize rotating to accomplish the blowing function.

In this embodiment, foam splitting mechanism includes last cutter roller 32, lower cutter roller 38, cut driving motor 36 and cutter unit 33, the relative both sides of cutting the board are provided with vertical platform 31, go up cutter roller and lower cutter roller cooperation setting at two vertical platforms, be provided with gear one 34 and gear two on going up cutter roller and the lower cutter roller respectively, and gear one 35 and gear two meshing connection, it sets up on cutting the board to cut driving motor, and cut driving motor's output shaft and lower cutter roller and pass through synchronous belt 37 and be connected, cutter unit installs on last cutter roller, under cutting driving motor's drive like this, go up cutter roller and lower cutter roller all rotate, thereby make cutter unit and lower cutter roller cooperation carry out the foam.

Further, the cutter assembly comprises a plurality of circular cutters 331 which are equidistantly arranged on the upper cutter roller, and when the upper cutter roller and the lower cutter roller rotate, the circular cutters cut the foam to divide the foam into multiple lines of foam strips.

In this embodiment, still including setting up at the cotton feed guiding mechanism 60 of bubble cotton unwinding mechanism and the cotton cutting mechanism of bubble, the cotton feed guiding mechanism of bubble includes from high to low several backing roll 61 that sets up at the bench, two positioning baffle 62 and several direction briquetting 63, two positioning baffle set up on the several backing roll and leave so that the cotton interval that passes of bubble, several direction briquetting evenly sets up the top at two positioning baffle, the bubble cotton that bubble cotton unwinding mechanism emitted will be pressed the material through pressing between two deflectors and by the several briquetting, enable the accurate arrival cutter unit of bubble cotton so that the realization is cut.

Furthermore, the number of the guide pressing blocks arranged at the top of each positioning baffle is at least three, each guide pressing block is made of rubber, the foam is not easily damaged by the rubber material adopted, and the foam can be effectively protected, so that the use requirement of the utility model is met.

In this embodiment, divide strip unloading guiding mechanism to include horizontal bracing piece 41 and horizontal backup pad 42, and horizontal bracing piece setting is in the delivery side of cutting the board, and horizontal backup pad setting is in the bottom of horizontal bracing piece, and the surface of horizontal backup pad is a style of calligraphy array and has the several to be used for the cotton hole 43 of stepping down that divides the strip to pass of bubble, divides the strip roll-up mechanism to cut the good multi-thread cotton branch strip of bubble and roll up, and the multi-thread cotton branch strip of bubble will be through a hole of stepping down in proper order.

In this embodiment, divide strip detection mechanism to include several CCD and detect camera 71, and several CCD detects the camera and corresponds the setting at the top of horizontal backup pad and corresponding with the position in several hole of stepping down, and every CCD detects the camera all can carry out continuous detection to a cut bubble cotton slitting to prevent to have the bubble cotton slitting size nonconforming at the in-process of cutting, thereby influence customer's user demand.

Further, the LED lamp tube 72 is arranged below the transverse supporting plate, and when the plurality of CCD detection cameras detect, the LED lamp tube provides a light source for the plurality of CCD detection cameras, so that the detection precision of the plurality of CCD detection cameras can be guaranteed.

In this embodiment, divide strip roll-up mechanism to include the output shaft have the servo motor 51 of reduction gear 52, plug bush axle 55 and several rolling-up wheel 54, servo motor sets up in the discharge side outside of cutting the board, the plug bush axle is connected with the output of reduction gear, the several rolling-up wheel can arrange to set up on the plug bush axle and fixed through lock nut, in the installation, the several rolling-up wheel is pegged graft in proper order on the plug bush axle and the tip is fixed by nut 56, can prevent like this that there is rolling-up wheel the condition emergence that drops in the roll-up in-process of going on, when the multi-thread foam of a plurality of rolling-up wheel pair divides the strip to roll up, servo motor need drive plug bush rotation, the several rolling-up wheel alright realization rotation this moment.

In the specific implementation process, foam discharged by the foam unwinding mechanism enters the foam slitting mechanism through the foam feeding guide mechanism and is slit by the action of the cutter assembly, slit multi-line foam slitting passes through the slitting and blanking guide mechanism and is detected by the slitting detection mechanism, and finally is wound by a plurality of winding wheels of the slitting and winding mechanism.

The above embodiments are merely illustrative of the technical ideas and features of the present invention, and are intended to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered in the protection scope of the present invention.

Claims

1. The multi-station automatic slitting machine for the ultrathin foam is characterized by comprising a slitting machine table, a foam unreeling mechanism, a foam slitting mechanism, a slitting and blanking guide mechanism, a slitting detection mechanism and a slitting and reeling mechanism; the foam unwinding mechanism is arranged outside the feeding side of the slitting machine and used for providing foam; the foam slitting mechanism is arranged on the slitting machine table and is used for performing multi-station slitting on the foam provided by the foam unwinding mechanism; the slitting and blanking guide mechanism is arranged on the discharge side of the slitting machine table and is used for guiding the slitting of the slit multi-line foam; the slitting detection mechanism is arranged on the slitting blanking guide mechanism and is used for detecting the size of the multi-line foam slitting; the slitting and winding mechanism is arranged outside the discharge side of the slitting machine table and used for winding the slit multi-line foam slitting.

2. The ultra-thin foam multi-station automatic slitting machine as claimed in claim 1, wherein the foam unwinding mechanism comprises a U-shaped frame and a roller shaft wound with foam, notches are formed in the tops of two sides of the U-shaped frame, and two ends of the roller shaft can be rotatably overlapped on the two notches.

3. The automatic slitter of an ultrathin foam multi-station machine according to claim 1 is characterized in that the foam slitting mechanism comprises an upper cutter roll, a lower cutter roll, a slitting drive motor and a cutter assembly, wherein vertical tables are arranged on two opposite sides of the slitting machine table, the upper cutter roll and the lower cutter roll are arranged on the two vertical tables in a matched mode, a first gear and a second gear are arranged on the upper cutter roll and the lower cutter roll respectively and are connected with each other in a meshed mode, the slitting drive motor is arranged on the slitting machine table, an output shaft of the slitting drive motor is connected with the lower cutter roll through a synchronous belt, and the cutter assembly is mounted on the upper cutter roll.

4. A multi-station automatic slitting machine for ultra-thin foam according to claim 3, wherein the cutter assembly comprises a plurality of circular cutters equidistantly arranged on the upper cutter roller.

5. The automatic slitter of a multistation bubble cotton machine according to claim 1, further comprising a bubble cotton feeding guide mechanism arranged on the bubble cotton unwinding mechanism and the bubble cotton slitting mechanism, wherein the bubble cotton feeding guide mechanism comprises a plurality of supporting rollers arranged on the machine from high to low, two positioning baffles and a plurality of guide pressing blocks, the two positioning baffles are arranged on the supporting rollers and are provided with a space for the bubble cotton to pass through, and the plurality of guide pressing blocks are uniformly arranged on the tops of the two positioning baffles.

6. The ultra-thin foam multi-station automatic slitting machine as claimed in claim 5, wherein the number of the guide pressing blocks arranged at the top of each positioning baffle is at least three, and each guide pressing block is made of rubber.

7. The automatic slitter of dividing of ultra-thin bubble cotton multistation of claim 1, characterized in that, divide strip unloading guiding mechanism includes horizontal bracing piece and horizontal backup pad, horizontal bracing piece sets up the ejection of compact side at the board of cutting, horizontal backup pad sets up the bottom at horizontal bracing piece, just the surface of horizontal backup pad is a style of calligraphy array and has the several hole of stepping down that is used for the bubble cotton to divide the strip to pass.

8. The automatic multi-station slitting machine for ultrathin foam as claimed in claim 1, wherein the slitting detection mechanism comprises a plurality of CCD detection cameras, and the CCD detection cameras are correspondingly arranged at the top of the transverse supporting plate and correspond to the positions of the abdicating holes.

9. The automatic multi-station slitting machine for ultrathin foam according to claim 8, wherein an LED lamp tube is arranged below the transverse supporting plate.

10. The automatic multi-station slitting machine for ultrathin foam as claimed in claim 1, wherein the slitting and winding mechanism comprises a servo motor, a sleeve inserting shaft and a plurality of winding wheels, the servo motor is connected with a speed reducer through an output shaft, the servo motor is arranged outside the discharge side of the slitting machine, the sleeve inserting shaft is connected with the output end of the speed reducer, and the plurality of winding wheels can be arranged on the sleeve inserting shaft and fixed through locking nuts.