CN216913665U - Wash pinup and press end cover machine - Google Patents
Wash pinup and press end cover machine Download PDFInfo
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- CN216913665U CN216913665U CN202220516652.0U CN202220516652U CN216913665U CN 216913665 U CN216913665 U CN 216913665U CN 202220516652 U CN202220516652 U CN 202220516652U CN 216913665 U CN216913665 U CN 216913665U
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Abstract
The utility model discloses a wall washing lamp end cover pressing machine, which is characterized in that: the lamp body conveying device comprises a rack (5), wherein a lamp body conveying unit (1), a positioning upper pressing mechanism (2), a positioning lower pressing mechanism (3) and two lamp end cover side pressing mechanisms (4) are arranged on the rack (5); the two lamp end cover side pressing mechanisms (4) are symmetrically distributed in the front and back direction; the lamp body conveying unit (1) is arranged between the two lamp end cover side pressing mechanisms (4) and is used for horizontally conveying the lamp body along the left-right direction; the positioning upper pressing mechanism (2) and the positioning lower pressing mechanism (3) are positioned between the two lamp end cover side pressing mechanisms (4) and are distributed up and down; the positioning pressing mechanism (2) and the positioning pressing mechanism (3) are used for pressing the lamp body conveyed by the lamp body conveying unit (1) up and down after positioning. The utility model can be used for assembling and producing the wall washing lamp pressing end cover, can realize that the lamp body does not need to be carried manually, can save time and labor and improve the assembling efficiency.
Description
Technical Field
The utility model discloses a wall washing lamp end cover pressing machine.
Background
When two lamp end covers on both sides of the existing wall washing lamp are assembled on the lamp body, the lamp body needs to be manually lifted to an assembly table, and then the lamp end covers are started to be pressed by a side pressing mechanism.
Therefore, when the assembly is completed every time, the lifting is manually carried out, the operation is complex, the problems of high working strength and low working efficiency exist, and meanwhile, the collected materials are manually conveyed to the next procedure by virtue of the carrying vehicle and cannot be connected in a production line.
SUMMERY OF THE UTILITY MODEL
In order to solve one or more of the problems of the prior art, the utility model provides a wall washer and lamp end cover pressing machine.
In order to achieve the purpose, the utility model provides a wall washing lamp end cover pressing machine, which is characterized in that: the lamp body conveying unit, the positioning upper pressing mechanism, the positioning lower pressing mechanism and the two lamp end cover side pressing mechanisms are arranged on the rack; the two lamp end cover side pressing mechanisms are symmetrically distributed in the front and back direction; the lamp body conveying unit is arranged between the two lamp end cover side pressing mechanisms and is used for horizontally conveying the lamp body along the left-right direction; the positioning upper pressing mechanism and the positioning lower pressing mechanism are positioned between the two lamp end cover side pressing mechanisms and are distributed up and down; the positioning pressing mechanism and the positioning pressing mechanism are used for pressing the lamp body conveyed by the lamp body conveying unit up and down after positioning.
By adopting the scheme, when the lamp body conveying unit horizontally conveys the lamp body to the position (namely the press-mounting station position) opposite to the two lamp end cover side pressing mechanisms along the left-right direction, the positioning upper pressing mechanism and the positioning lower pressing mechanism are started and used for positioning and then pressing the lamp body conveyed by the lamp body conveying unit up and down, and at the moment, the lamp body is positioned and pressed up and down, so that the two lamp end covers can be respectively manually or automatically pre-mounted on the two ends of the lamp body by a manipulator (or pre-mounted on the two lamp end cover side pressing mechanisms by hands or by the manipulator in advance); and then starting the two lamp end cover side pressing mechanisms to work so as to respectively press and mount the two lamp end covers on the lamp body which is positioned and pressed, thereby realizing the press and mount of the two lamp end covers at the same time. After the press mounting is finished, the positioning pressing-up mechanism and the positioning pressing-down mechanism are started and released up and down respectively; and the pressed products are conveyed forwards continuously by the lamp body conveying unit and are automatically taken away from the pressing station and conveyed towards the next process. Therefore, during the press mounting process, the press mounting machine does not need to be lifted up and down manually, is simpler to operate, saves time and labor, and can greatly improve the assembly efficiency; after the assembly is finished, the lamp body can be automatically released and is continuously conveyed to the next process by the lamp body conveying unit, the assembly line operation can be achieved, and full-automatic continuous production is facilitated.
Preferably, the lamp end cover side pressing mechanism comprises a side pressing cylinder and a pressing template; the side pressure cylinder is fixed on the frame, and the output end of the side pressure cylinder faces the lamp body conveying unit and is connected with the pressing template. Before press mounting, a press template pre-installed on the lamp end cover can be firstly installed, and when the lamp body conveyed by the lamp body conveying unit is respectively positioned and then pressed up and down by the positioning up-pressing mechanism and the positioning down-pressing mechanism, the side pressure cylinders can be immediately started to work to realize bilateral press mounting; and compare in the adoption earlier by the lamp organism location of being fixed a position upper pressure mechanism and fix a position lower pressure mechanism and carry the lamp organism location of coming respectively with lamp organism conveying unit on the preinstallation lamp organism, the required total time of a reducible assembly cycle of this improvement scheme, and then promote assembly efficiency.
Preferably, the lamp body conveying unit comprises two conveying belts and a driving mechanism for driving the two conveying belts to move in a conveying manner; the two conveyer belts are distributed at intervals in front and back. Because the lamp body is longer and is conveyed by the two conveying belts, the lamp body can be stressed in a balanced manner and is conveyed more stably.
Furthermore, a conveyor belt joist is fixed on the frame, the conveyor belt joist is provided with a guide groove, and the horizontal section of the upper side of the conveyor belt is arranged in the guide groove. The horizontal section on the upper side of the conveying belt can be prevented from being bent after being stressed during conveying, and the horizontal conveying can be always kept.
Preferably, the driving mechanism comprises a motor, a driving shaft, a driven shaft, two driving pulleys and two driven pulleys, wherein the driving shaft and the driven shaft are rotatably arranged on the rack; the two driving belt wheels are connected with the two driven belt wheels one by one through the two conveying belts. A single motor is adopted to drive the two conveyer belts to work synchronously, so that the displacement synchronism of the two side parts can be ensured when the lamp body is conveyed.
Preferably, the positioning and pressing mechanism comprises a first press cylinder, a first flat plate and a first vertical plate; the output end of the first pressure cylinder faces downwards and is connected with a first flat plate, and the first vertical plate is fixed on the first flat plate; the positioning and pressing mechanism comprises a second pressure cylinder, a second flat plate and a second vertical plate; the output end of the second pressure cylinder faces upwards and is connected with a second flat plate, and the second vertical plate is fixed on the second flat plate.
Further, the output side of the lamp body conveying unit is provided with an inclined sliding frame.
The utility model has the beneficial effects that:
the utility model can be used for assembling the wall washing lamp pressing end cover, and the lamp body does not need to be lifted up and down manually in the pressing process, so that the operation is simpler, the time and the labor are saved, and the assembly efficiency can be greatly improved; secondly, the automatic releasing and releasing can be realized after the press mounting is finished, and the lamp body can be continuously conveyed to the next process by the lamp body conveying unit, so that the assembly line operation can be realized, and the full-automatic continuous production is facilitated;
thirdly, the driving mechanism can drive the two conveyer belts to work in a conveying manner, and the single motor is adopted to drive the two conveyer belts to work synchronously, so that the displacement synchronism of the two side parts of the lamp body in the conveying process can be ensured;
fourthly, the horizontal section at the upper side of the conveying belt is arranged in the guide groove of the joist of the conveying belt, so that the horizontal section at the upper side of the conveying belt can be prevented from being bent after being stressed during conveying, the horizontal conveying can be kept all the time, the carrying capacity can be greatly improved, the accurate positioning and pressing of the positioning pressing mechanism and the positioning pressing mechanism can be ensured when the horizontal section reaches a pressing station, and the special requirements of assembling and conveying large or heavy wall washing lamp products are met.
Drawings
Fig. 1-2 are perspective views of a wall washer and lamp end cap pressing machine according to the utility model.
Fig. 3 is a perspective view of the lamp body conveying unit.
Fig. 4 is an enlarged view of a in fig. 3.
Fig. 5 is a perspective view of a conveyor belt joist.
Detailed Description
The utility model is further illustrated by the following examples in conjunction with the accompanying drawings:
example (b): referring to fig. 1-5, a wall washer lamp end cap pressing machine comprises a frame 5, wherein a lamp body conveying unit 1, a positioning upper pressing mechanism 2, a positioning lower pressing mechanism 3 and two lamp end cap side pressing mechanisms 4 are arranged on the frame 5.
The two lamp end cover side pressing mechanisms 4 are symmetrically distributed front and back.
Referring to fig. 1-2, in the present embodiment, the lamp end cap side pressing mechanism 4 includes a side pressing cylinder 4-1 and a pressing plate 4-2. The side pressure cylinder 4-1 is fixed on the frame 5, and the output end of the side pressure cylinder 4-1 faces the lamp body conveying unit 1 and is fixedly connected with the pressure template 4-2. Specifically, the working surface of the pressing template 4-2 is provided with a contour groove matched with the appearance of the lamp end cover, and the lamp end cover can be pre-installed in the contour groove before press mounting. Before press mounting, a press template 4-2 preassembled with the lamp end cover can be firstly mounted, and when the lamp body conveyed by the lamp body conveying unit 1 is positioned and then pressed up and down by the positioning upper press mechanism 2 and the positioning lower press mechanism 3, the side press cylinder 4-1 is immediately started to work to realize bilateral press mounting; and compare in adopting earlier to fix a position and go up pressing mechanism 2 and fix a position and push down mechanism 3 and respectively with the lamp organism location of sending that lamp organism conveying unit 1 sent on the lamp organism of back of preassembleing, the required total time of reducible assembly cycle, and then promote assembly efficiency.
As can be seen from fig. 1-2, the lamp body conveyance unit 1 is disposed between the two lamp end cover side pressing mechanisms 4 and serves to horizontally convey the lamp body in the left-right direction.
Referring to fig. 1-2, in the present embodiment, the lamp body conveying unit 1 includes two conveyor belts 1-1 and a driving mechanism 1-2 for driving the two conveyor belts 1-1 to move; the two conveyer belts 1-1 are distributed in parallel at intervals in front and back. Because the lamp body is longer and is conveyed by the two conveying belts 1-1, the lamp body is balanced in stress and is conveyed more stably.
Referring to fig. 3-5, a conveyor belt joist 1-3 is further fixed on the frame 5, the conveyor belt joist 1-3 has a guide groove 1-31, and the horizontal section of the upper side of the conveyor belt 1-1 is fitted into the guide groove 1-31. The horizontal section at the upper side of the conveyer belt 1-1 can be prevented from bending after being stressed during conveying, and horizontal conveying can be kept all the time.
As can be seen in fig. 3, the conveyor joists 1-3 have, in particular, two horizontal sections which are arranged on the upper side of the two conveyor belts 1-1, respectively.
Referring to fig. 3-4, the driving mechanism 1-2 preferably comprises a motor 1-21, a driving shaft 1-22, a driven shaft 1-23, two driving pulleys 1-24 and two driven pulleys 1-25, wherein the driving shaft 1-22 and the driven shaft 1-23 are rotatably arranged on the frame 5 and are distributed at intervals left and right.
As can be seen in fig. 3-4, the motors 1-21 are connected to the drive shafts 1-22. In particular, the electric motor 1-21 can be connected to the drive shaft 1-22 via a transmission mechanism (e.g., a chain drive assembly, a gear drive assembly, a timing belt assembly, or a speed reducer, etc.).
As shown in fig. 3-4, the two driving pulleys 1-24 are fixedly sleeved on the driving shafts 1-22 and are distributed at intervals from front to back, and the two driven pulleys 1-25 are fixedly sleeved on the driven shafts 1-23 and are distributed at intervals from front to back; the two driving belt wheels 1-24 are connected with the two driven belt wheels 1-25 in a one-to-one matching way through the two conveyer belts 1-1. And the two conveyer belts 1-1 are driven by a single motor to synchronously work, so that the displacement synchronism of the two side parts of the lamp body can be ensured during conveying.
Referring to fig. 3-4, in operation, the motors 1-21 drive the driving shafts 1-22 to rotate, the driving shafts 1-22 drive the two driving pulleys 1-24 to rotate, and the two driving pulleys 1-24 drive the two driven pulleys 1-25 to move respectively, thereby realizing synchronous operation.
As shown in fig. 1-2, the positioning pressing-up mechanism 2 and the positioning pressing-down mechanism 3 are located between the two lamp end cover side pressing mechanisms 4 and distributed up and down; the positioning pressing mechanism 2 and the positioning pressing mechanism 3 are used for pressing the lamp body conveyed by the lamp body conveying unit 1 up and down after positioning.
Preferably, the positioning and pressing mechanisms 2 are arranged in two and forward and backward directions, and the positioning and pressing mechanisms 3 are arranged in two and forward and backward directions.
Referring to fig. 1-2, in the present embodiment, the positioning and pressing mechanism 2 includes a first pressing cylinder 2-1, a first flat plate 2-2 and a first vertical plate 2-3; the output end of the first pressure cylinder 2-1 faces downwards and is connected with a first flat plate 2-2, and a first vertical plate 2-3 is fixed on the first flat plate 2-2; the positioning and pressing mechanism 3 comprises a second pressure cylinder 3-1, a second flat plate 3-2 and a second vertical plate 3-3; the output end of the second pressure cylinder 3-1 faces upwards and is connected with a second flat plate 3-2, and the second vertical plate 3-3 is fixed on the second flat plate 3-2.
Referring to fig. 1-2, before the lamp body conveyed by the lamp body conveying unit 1 is about to reach the press-fitting station, the first press cylinder 2-1 is started to drive the first flat plate 2-2 and the first vertical plate 2-3 to move downwards, and the second press cylinder 3-1 is started to drive the second flat plate 3-2 and the second vertical plate 3-3 to move upwards, so that the lamp body N can be blocked and positioned by the first vertical plate 2-3 and the second vertical plate 3-3, the lamp body N cannot be conveyed continuously, the first flat plate 2-2 and the second flat plate 3-2 continuously move downwards to clamp the lamp body N from top to bottom, and the lamp body N is positioned and pressed and is oriented.
As a working mode: as shown in fig. 1-2, when the lamp body conveying unit 1 horizontally conveys the lamp body to the position (i.e., the press-fitting station) opposite to the two lamp end cap side pressing mechanisms 4 along the left-right direction (see fig. 1, in this embodiment, conveying from left to right), the positioning pressing mechanism 2 and the positioning pressing mechanism 3 are started and used for pressing the lamp body conveyed by the lamp body conveying unit 1 up and down after positioning, at this time, the lamp body is positioned and pressed up and down, then the two lamp end caps are pre-installed on the lamp body to be positioned and pressed, and then the two lamp end cap side pressing mechanisms 4 are started to work and respectively press the two lamp end caps on the lamp body to be positioned and pressed, so as to press-fit the two lamp end caps simultaneously. After the press mounting is finished, the positioning pressing-up mechanism 2 and the positioning pressing-down mechanism 3 are started and respectively released for releasing (specifically, the first pressure cylinder 2-1 drives the first flat plate 2-2 and the first vertical plate 2-3 to move upwards, meanwhile, the second pressure cylinder 3-1 drives the second flat plate 3-2 and the second vertical plate 3-3 to move downwards), and the press-mounted products can be continuously conveyed forwards by the lamp body conveying unit 1, so that the press-mounted products are automatically taken away from the press mounting station and conveyed towards the lower process; and the next lamp body to be pressed moves towards the pressing station on the lamp body conveying unit 1 to automatically feed materials. Therefore, in the whole press mounting process, the lamp body does not need to be lifted up and down manually, the operation is simpler, time and labor are saved, and the assembly efficiency can be greatly improved; in addition, after the assembly is finished, the lamp body conveying unit 1 can automatically release and release the lamp body and continuously forwards the lamp body to the next process, the assembly line operation can be achieved, and full-automatic continuous production is facilitated.
The method comprises two working modes: referring to fig. 1-2, before press-fitting, two lamp end caps may be respectively pre-fitted on the press mold plates 4-2 of the two lamp end cap side press mechanisms 4; when the lamp body conveying unit 1 horizontally conveys the lamp body to the position opposite to the two lamp end cover side pressing mechanisms 4 along the left-right direction, the positioning upper pressing mechanism 2 and the positioning lower pressing mechanism 3 are started and used for positioning and then pressing the lamp body conveyed by the lamp body conveying unit 1 up and down, the lamp body is positioned and pressed up and down at the moment, and then the side pressing cylinders 4-1 of the two lamp end cover side pressing mechanisms 4 are directly started to move towards the two ends of the lamp body respectively; and then the two lamp end covers can be respectively pressed on the two ends of the lamp-equipped machine body so as to realize the simultaneous press mounting of the two lamp end covers. After press mounting is finished, the positioning pressing-up mechanism 2 and the positioning pressing-down mechanism 3 are started and released respectively for release, and the press-mounted product is conveyed forwards continuously by the lamp body conveying unit 1, so that automatic separation and downward process conveying are realized; and the next lamp body to be pressed moves towards the pressing station on the lamp body conveying unit 1 to automatically feed materials. Therefore, in the press mounting process, the lamp body does not need to be lifted up and down manually, the operation is simpler, time and labor are saved, and the assembly efficiency can be greatly improved; after the assembly is finished, the lamp body conveying unit 1 can automatically release and release the lamp body and continuously forwards the lamp body to the next process, the assembly line operation can be achieved, and full-automatic continuous production is facilitated. Compared with the two working modes, the two working modes can simultaneously carry out actions such as preassembling in advance and conveying, positioning, pressing and the like, so that the total time required by one assembly period can be reduced, and the assembly efficiency is improved.
As can be seen in fig. 1-2, further, the output side of the lamp body delivery unit 1 is provided with a tilting carriage 6. The pressed product can be transported to the tilting carriage 6 and can be safely slid down to a lower process.
As shown in figure 3, in addition, two guide plates 1-3 are arranged at the press-fitting positions on two sides of the two conveyor belts 1-1 and are used for accurately controlling the front and back positions of the lamp body when the lamp body is in place.
In addition, an inductive sensor can be arranged at the position opposite to the two lamp end cover side pressing mechanisms 4 and used for detecting the in-place signal of the lamp body conveyed by the lamp body conveying unit 1. The inductive sensor is connected with a controller, and the controller is in circuit connection with the lamp body conveying unit 1, the positioning upper pressing mechanism 2, the positioning lower pressing mechanism 3 and the two lamp end cover side pressing mechanisms 4.
The foregoing detailed description of the preferred embodiments of the utility model has been presented. It should be understood that numerous modifications and variations can be devised by those skilled in the art in light of the above teachings. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (7)
1. The utility model provides a wash pinup and press end cover machine which characterized in that: the lamp body conveying device comprises a rack (5), wherein a lamp body conveying unit (1), a positioning upper pressing mechanism (2), a positioning lower pressing mechanism (3) and two lamp end cover side pressing mechanisms (4) are arranged on the rack (5);
the two lamp end cover side pressing mechanisms (4) are symmetrically distributed in the front and back direction;
the lamp body conveying unit (1) is arranged between the two lamp end cover side pressing mechanisms (4) and is used for horizontally conveying the lamp body along the left-right direction;
the positioning upper pressing mechanism (2) and the positioning lower pressing mechanism (3) are positioned between the two lamp end cover side pressing mechanisms (4) and are distributed up and down; the positioning pressing mechanism (2) and the positioning pressing mechanism (3) are used for pressing the lamp body conveyed by the lamp body conveying unit (1) up and down after positioning.
2. The wall washer, end cap pressing machine according to claim 1, wherein: the lamp end cover side pressing mechanism (4) comprises a side pressing cylinder (4-1) and a pressing template (4-2);
the side pressure cylinder (4-1) is fixed on the frame (5), and the output end of the side pressure cylinder (4-1) faces the lamp body conveying unit (1) and is connected with the pressure template (4-2).
3. The wall washer, end cap pressing machine according to claim 1, wherein: the lamp body conveying unit (1) comprises two conveying belts (1-1) and a driving mechanism (1-2) for driving the two conveying belts (1-1) to move in a conveying manner;
the two conveyer belts (1-1) are distributed at intervals in front and back.
4. A wall washer, end cap press machine as claimed in claim 3, wherein: a conveyor belt joist (1-3) is fixed on the frame (5), the conveyor belt joist (1-3) is provided with a guide groove (1-31), and a horizontal segment () at the upper side of the conveyor belt (1-1) is loaded into the guide groove (1-31).
5. A wall washer and lamp end cap pressing machine as claimed in claim 3 or 4, wherein: the driving mechanism (1-2) comprises a motor (1-21), a driving shaft (1-22), a driven shaft (1-23), two driving belt wheels (1-24) and two driven belt wheels (1-25), wherein the driving shaft (1-22) and the driven shaft (1-23) are rotatably arranged on a rack (5), the motor (1-21) is connected with the driving shaft (1-22), the two driving belt wheels (1-24) are sleeved on the driving shaft (1-22), and the two driven belt wheels (1-25) are sleeved on the driven shaft (1-23); the two driving belt wheels (1-24) are connected with the two driven belt wheels (1-25) one by one through two conveyer belts (1-1).
6. The wall washer, end cap pressing machine according to claim 1, wherein: the positioning and pressing mechanism (2) comprises a first pressure cylinder (2-1), a first flat plate (2-2) and a first vertical plate (2-3); the output end of the first pressure cylinder (2-1) faces downwards and is connected with the first flat plate (2-2), and the first vertical plate (2-3) is fixed on the first flat plate (2-2);
the positioning and pressing mechanism (3) comprises a second pressure cylinder (3-1), a second flat plate (3-2) and a second vertical plate (3-3); the output end of the second pressure cylinder (3-1) faces upwards and is connected with a second flat plate (3-2), and the second vertical plate (3-3) is fixed on the second flat plate (3-2).
7. The wall washer, end cap pressing machine according to claim 1, wherein: an inclined sliding frame (6) is arranged on the output side of the lamp body conveying unit (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220516652.0U CN216913665U (en) | 2022-03-10 | 2022-03-10 | Wash pinup and press end cover machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220516652.0U CN216913665U (en) | 2022-03-10 | 2022-03-10 | Wash pinup and press end cover machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216913665U true CN216913665U (en) | 2022-07-08 |
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ID=82226108
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220516652.0U Active CN216913665U (en) | 2022-03-10 | 2022-03-10 | Wash pinup and press end cover machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216913665U (en) |
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2022
- 2022-03-10 CN CN202220516652.0U patent/CN216913665U/en active Active
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