CN216911079U - Suspension type letter sorting system - Google Patents
Suspension type letter sorting system Download PDFInfo
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- CN216911079U CN216911079U CN202220168916.8U CN202220168916U CN216911079U CN 216911079 U CN216911079 U CN 216911079U CN 202220168916 U CN202220168916 U CN 202220168916U CN 216911079 U CN216911079 U CN 216911079U
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Abstract
The utility model discloses a suspension type sorting system, which comprises a track frame, a main control console, an annular track suspended on the track frame and at least one row of sorting trolleys arranged on the annular track, wherein the main control console is arranged on the track frame; the sorting trolley comprises a driving trolley head and at least two carriages, the driving trolley head is pivoted with the foremost carriage, the adjacent carriages are pivoted, and the driving trolley head is in driving connection with the carriages; a supporting plate is arranged at a discharge port of the carriage and is rotationally connected with the carriage, and a supporting plate driving mechanism for driving the supporting plate to rotate is further arranged on the carriage; the driving headstock and the supporting plate driving mechanism are both wirelessly connected with a main control console, and the main control console is electrically connected with a cloud database and a code scanning module; the system realizes remote control on starting, stopping and discharging of the sorting trolley, reduces cable arrangement, and is simple to maintain and high in flexibility; after sweeping the sign indicating number, carry out data comparison with high in the clouds database, acquire the corresponding information of waiting to sort piece (like vegetables, fruit) and will sort, realize automatic letter sorting, intelligent degree is higher, improves letter sorting precision and letter sorting efficiency.
Description
Technical Field
The utility model relates to the technical field of suspension type sorting systems, in particular to a suspension type sorting system.
Background
With the rapid development of the e-commerce industry, a lot of e-commerce warehouse goods picking demands are generated. After people buy fruits, vegetables and daily necessities from the internet, the fruits, the vegetables and the daily necessities need to be sorted.
The existing sorting is generally manual sorting, and has the following defects: manual sorting is inefficient and requires more sorting personnel, thereby increasing costs.
Later, automated sorting equipment, i.e. sorting trolleys suspended on rails, appeared. The actuating mechanism of current drive letter sorting dolly generally sets up in track one side and through more cable and letter sorting dolly wired connection, and it causes very inconvenient when the maintenance owing to there are more cables. The existing sorting is generally to manually input the information to be sorted, and the sorting efficiency is low.
Therefore, in the present patent application, the applicant has studied elaborately a suspension type sorting system to solve the above-mentioned problems.
SUMMERY OF THE UTILITY MODEL
In view of the above, the present invention is directed to the defects in the prior art, and the main object of the present invention is to provide a suspension type sorting system, which realizes remote control of starting, stopping and discharging of a sorting trolley, reduces the arrangement of cables, and has simple maintenance and high flexibility; moreover, after the code scanning, data comparison is carried out between the code scanning and a cloud database, corresponding information to be sorted of the to-be-sorted pieces (such as vegetables and fruits) is acquired, automatic sorting is achieved, the intelligent degree is high, and sorting precision and sorting efficiency are improved.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a suspension type sorting system comprises a track frame, a main control platform, an annular track suspended on the track frame and at least one row of sorting trolleys arranged on the annular track;
the sorting trolley comprises a driving head and at least two carriages arranged in front and at back, the driving head is pivoted with the foremost carriage, the adjacent carriages are pivoted, and the driving head drives the connected carriages to drive the carriages to move along the annular track;
the carriage is provided with a feeding port and a discharging port, a supporting plate is arranged at the discharging port and is rotationally connected to the carriage, and a supporting plate driving mechanism for driving the supporting plate to rotate is further arranged on the carriage;
the driving locomotive and the supporting plate driving mechanism are both in wireless connection with a main control console through a wireless communication module, and the main control console is electrically connected with a cloud database and a code scanning module for scanning codes of the to-be-sorted pieces.
As a preferred scheme, the layer board is provided with two and is to setting up in discharge gate department of opening the door, correspondingly, layer board actuating mechanism is provided with two and drives respectively and connect corresponding layer board.
As a preferred scheme, a plurality of light barriers distributed at intervals along the extending direction of the annular track are arranged on the annular track, and a photoelectric switch is arranged on each carriage and is moved along with the carriages, so that a light receiving port of the photoelectric switch is shielded by the light barriers.
As a preferable scheme, the track frame comprises a plurality of first T-shaped brackets arranged at intervals in the front-back direction and a plurality of second T-shaped brackets arranged at intervals in the left-right direction;
the first T-shaped support comprises a first transverse part and a first vertical part, wherein the first transverse part extends along the left-right direction, and the upper end and the lower end of the first vertical part are respectively connected with the first transverse part and the ground;
the second T-shaped support comprises a second transverse part and a second vertical part, wherein the second transverse part extends in the front-back direction, and the upper end and the lower end of the second vertical part are respectively connected with the second transverse part and the ground;
the endless track is suspended from the first and second lateral portions.
As a preferable scheme, the annular track is an annular continuous serpentine track, and the annular continuous serpentine track is provided with a plurality of first straight tracks extending along the front-back direction and second straight tracks extending along the left-right direction;
all the first straight tracks are arranged at intervals in the left-right direction, the left end and the right end of the second straight track are respectively connected with the front ends of the leftmost first straight track and the rightmost first straight track in an arc mode, and adjacent first straight tracks are connected through arc-shaped bent tracks.
As a preferred scheme, the driving headstock comprises a headstock, a headstock front driving mechanism, a headstock rear driving mechanism, a headstock pulley assembly with one end connected to the inside of the annular track in a sliding manner, and a front power pulley assembly and a rear power pulley assembly which are positioned at the front side and the rear side of the headstock, respectively clamped on the left side surface and the right side surface of the annular track and connected along the left side surface and the right side surface of the annular track in a sliding manner;
the other end of the head pulley assembly is pivoted with the head frame, the head front driving mechanism and the head rear driving mechanism are both arranged in the head frame, the head front driving mechanism is in driving connection with the front power pulley assembly, and the head rear driving mechanism is in driving connection with the rear power pulley assembly.
As a preferred scheme, the head pulley assembly comprises a left head pulley, a right head pulley and a head shaft connecting rod, the left head pulley and the right head pulley are connected through the head pulley shaft, a head bearing is arranged in the middle of the head pulley shaft, the upper end of the head shaft connecting rod is connected with the head bearing, and the head frame is pivoted with the lower end of the head shaft connecting rod.
As a preferred scheme, the front power pulley assembly and the rear power pulley assembly respectively comprise side-slipping wheel mounting frames arranged on opposite sides, clamping springs with two ends respectively connected with the side-slipping wheel mounting frames arranged on the opposite sides, and two side power pulleys connected to corresponding side surfaces of the annular rail in a sliding manner, each side power pulley is mounted on the corresponding side pulley mounting frame, the front vehicle head driving mechanism and the rear vehicle head driving mechanism are respectively in driving connection with the corresponding side power pulley, and the side pulley mounting frames are pivoted with the vehicle head frame.
As a preferred scheme, the carriage comprises a carriage main body and a carriage pulley assembly, one end of the carriage pulley assembly is connected to the inside of the annular track in a sliding mode, the discharge port is located at the lower end of the carriage main body, and the other end of the carriage pulley assembly is pivoted with the carriage main body.
As a preferred scheme, the track frame is provided with two track frames which are arranged in a vertically stacked manner, correspondingly, the annular tracks are also provided with two rows, each track frame is provided with at least two corresponding annular tracks in a suspended manner, and each annular track is provided with at least one row of sorting trolleys.
Compared with the prior art, the utility model has obvious advantages and beneficial effects, particularly:
the sorting trolley is mainly characterized in that the driving trolley head and the carriage move together along the annular track, and the driving mechanism of the driving trolley head and the supporting plate are both in wireless connection with the main control console, so that the starting, the stopping and the discharging of the sorting trolley are remotely controlled, the arrangement of cables is reduced, the maintenance is simple, and the flexibility is higher; moreover, through the matching of the main control console, the cloud database and the code scanning module, data comparison is carried out on the code scanned pieces and the cloud database, information to be sorted of corresponding pieces to be sorted (such as vegetables and fruits) is obtained, automatic sorting is achieved, the intelligent degree is high, and sorting precision and sorting efficiency are improved;
secondly, the stop and the blanking of the sorting trolley are realized through the matching of the photoelectric switch and the light barrier, so that the stability and the precision of the sorting trolley in the running process are greatly improved;
moreover, the stability and reliability of the driving locomotive in the running process are ensured through the matching of the locomotive pulley assembly and the outer power pulley assembly;
the upper and lower layers of track frames are arranged, so that two-layer sorting is realized, the sorting efficiency is further improved, the space is fully utilized, and the occupied area is saved; moreover, the two do not interfere with each other and do not influence each other.
To more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a top view of an embodiment of the present invention (not shown in the console);
FIG. 2 is a schematic partial structural view of an embodiment of the present invention (showing primarily sorting carts);
FIG. 3 is a schematic view of a sorting cart assembly according to an embodiment of the present invention;
FIG. 4 is a first T-shaped stent of an embodiment of the present invention;
FIG. 5 is a second T-shaped stent of an embodiment of the present invention;
fig. 6 is a schematic perspective view of an embodiment of the present invention (mainly showing a two-layer track frame).
The attached drawings indicate the following:
11. first T-shaped bracket
111. A first transverse portion 112 and a first vertical portion
12. Second T-shaped bracket
121. A second transverse portion 122 and a second vertical portion
13. Fixing seat 14 and protection cover
20. Circular track 201, light barrier
21. A first straight track 22 and a second straight track
23. Arc-shaped curved rail
30. Sorting trolley 301 and photoelectric switch
31. Drive locomotive 311 and locomotive frame
312. Side power pulley 313 and headstock pulley assembly
314. Clamp spring 316, side pulley mount
32. Carriage 321 and second connecting rod
322. Pallet drive mechanism 323, pallet
324. Carriage main body 325 and carriage pulley assembly
326. Carriage left pulley 327 and carriage right pulley
328. Carriage shaft connecting rod
33. First connecting rod 34 and left pulley of vehicle head
35. Head right pulley 36 and head shaft connecting rod
37. Headstock bearing 38 and carriage bearing
40. A storage basket.
Detailed Description
Referring to fig. 1 to 6, which show specific structures of an embodiment of the present invention, a suspension type sorting system includes a track frame, a console, an endless track 20 suspended on the track frame, and at least one row of sorting carts 30 disposed on the endless track 20;
in this embodiment, the track frame includes a plurality of first T-shaped brackets 11 arranged at intervals in the front-back direction and a plurality of second T-shaped brackets 12 arranged at intervals in the left-right direction;
the first T-shaped bracket 11 comprises a first transverse part 111 extending along the left-right direction and a first vertical part 112 with the upper end and the lower end respectively connected with the first transverse part 111 and the ground; in the present embodiment, the first T-shaped brackets 11 are arranged in a matrix.
The second T-shaped bracket 12 comprises a second transverse part 121 extending in the front-back direction and a second vertical part 122 connected with the second transverse part 121 and the ground at the upper end and the lower end respectively; the endless track 20 is suspended from a first lateral portion 111 and a second lateral portion 121. In this embodiment, the first vertical portion 112 and the second vertical portion 122 are both fixedly connected to the ground through the fixing base 13.
The circular track 20 is provided with a plurality of light barriers 201 distributed at intervals along the extending direction of the circular track, each carriage 32 is provided with a photoelectric switch 301, and the photoelectric switch 301 moves along with the carriage 32 and is shielded by the light barriers 201 at the light receiving port. When the car 32 passes through a specific light barrier 201, the car stops to discharge. In subsequent use, a user may place a storage basket 40 for storing items to be sorted below each light barrier 201.
In this embodiment, the circular track 20 is a circular continuous serpentine track, and the circular continuous serpentine track has a plurality of first straight tracks 21 extending in the front-back direction and second straight tracks 22 extending in the left-right direction;
all the first straight rails 21 are arranged at intervals in the left-right direction, the left end and the right end of the second straight rail 22 are respectively connected with the front ends of the leftmost first straight rail 21 and the rightmost first straight rail 21 in an arc shape, and the adjacent first straight rails 21 are connected through arc-shaped bent rails 23. Preferably, there are five second transverse portions 121, and eleven curved rails 23; wherein, the arc-shaped curved rails 23 positioned at the front end are provided with five, and the arc-shaped curved rails 23 positioned at the rear end are provided with six. Each second transverse portion 121 is connected to the curved rail 23 and the second straight rail 22, and each first transverse portion 111 is connected to each two adjacent first straight rails 21.
The sorting trolley 30 comprises a driving head 31 and at least two carriages 32 arranged in front and at back, the driving head 31 is pivoted with the foremost carriage 32, and the driving head 31 is connected with the carriages 32 in a driving way so as to drive the carriages 32 to move along the annular track 20;
the driving headstock 31 comprises a headstock 311, a headstock front driving mechanism, a headstock rear driving mechanism, a headstock pulley assembly 313 with one end connected to the inside of the annular track 20 in a sliding manner, and a front power pulley assembly and a rear power pulley assembly which are positioned at the front side and the rear side of the headstock 311, respectively clamped on the left side surface and the right side surface of the annular track 20 and connected along the left side surface and the right side surface in a sliding manner;
the other end of the head pulley assembly 313 is pivoted with the head frame 311, the front head driving mechanism and the rear head driving mechanism are both arranged in the head frame, the front head driving mechanism is in driving connection with the front power pulley assembly, and the rear head driving mechanism is in driving connection with the rear power pulley assembly. The head frame 311 is pivotally connected to a carriage body 324 of the foremost carriage 32, which will be described later, by a first connecting rod 33.
In this embodiment, the two head pulley assemblies 313 are respectively arranged in front of and behind. The head pulley assembly 313 comprises a left head pulley 34, a right head pulley 35 and a head shaft connecting rod 36, the left head pulley 34 and the right head pulley 35 are connected through a head pulley shaft, a head bearing 37 is arranged in the middle of the head pulley shaft, the upper end of the head shaft connecting rod 36 is connected with the head bearing 37, and the head frame 311 is pivoted with the lower end of the head shaft connecting rod 36.
In this embodiment, each of the front power pulley assembly and the rear power pulley assembly includes a side pulley mounting bracket 316 disposed at opposite sides, a clamping spring 314 having two ends respectively connected to the side pulley mounting brackets 316 disposed at opposite sides, and two side power pulleys 312 slidably connected to corresponding sides of the circular rail 20, each side power pulley 312 is mounted on the corresponding side pulley mounting bracket 316, the front vehicle head driving mechanism and the rear vehicle head driving mechanism are respectively connected to the corresponding side power pulleys in a driving manner, and the side pulley mounting brackets 316 are pivotally connected to the vehicle head frame 311.
The adjacent carriages 32 are pivoted, and preferably, the adjacent carriages 32 are pivoted through the second connecting rod 321. The carriage 32 is provided with a feeding port and a discharging port, the discharging port is provided with a supporting plate 323, the supporting plate 323 is rotatably connected to the carriage 32, and the carriage 32 is further provided with a supporting plate driving mechanism 322 for driving the supporting plate 323 to rotate; in this embodiment, the supporting plate 323 is provided with two and is arranged at the discharge port in a side-by-side manner, and correspondingly, the supporting plate driving mechanism 322 is provided with two and is respectively connected with the corresponding supporting plate 323 in a driving manner.
The carriage 32 includes a carriage body 324 and a carriage pulley assembly 325, one end of which is slidably connected to the inside of the circular track 20, the discharge port is located at the lower end of the carriage body 324, and the other end of the carriage pulley assembly 325 is pivotally connected to the carriage body 324. The carriage pulley assembly 325 comprises a carriage left pulley 326, a carriage right pulley 327 and a carriage shaft connecting rod 328, the carriage left pulley 326 and the carriage right pulley 327 are connected through a carriage pulley shaft, a carriage bearing 38 is arranged in the middle of the carriage pulley shaft, the upper end of the carriage shaft connecting rod 328 is connected with the carriage bearing 38, and the carriage main body 324 is pivoted with the lower end of the carriage shaft connecting rod 328.
The driving headstock 31 and the supporting plate driving mechanism 322 are both in wireless connection with a main control console through wireless communication modules, and the main control console is electrically connected with a cloud database and a code scanning module for scanning codes of the to-be-sorted pieces.
The rail frames are provided with two rail frames which are arranged in a vertically stacked mode, correspondingly, the annular rails 20 are also provided with two, the sorting trolleys 30 are also provided with at least two rows, each rail frame is hung with a corresponding annular rail 20, and each annular rail 20 is provided with at least one row of sorting trolleys 30. In this embodiment, each level of endless track 20 is provided with 3 rows of sorting carts 30. The track frame further comprises a protective cover 14 used for covering the peripheries of the first T-shaped support 11 and the second T-shaped support 12, the protective cover 14 is respectively connected with the first transverse portion 111 and the second transverse portion 121, and the first vertical portion 112 and the second vertical portion 122 of the upper track frame can be installed on the lower track frame. Through setting up two-layer track frame about down, can maximize improve letter sorting efficiency.
The design of the utility model is mainly characterized in that the driving headstock and the carriage move together along the annular track, and the driving headstock and the supporting plate driving mechanism are both in wireless connection with the main control console, so that the starting, the stopping and the discharging of the sorting trolley are remotely controlled, the arrangement of cables is reduced, the maintenance is simple and the flexibility is higher; moreover, through the matching of the main control console, the cloud database and the code scanning module, data comparison is carried out on the code scanned pieces and the cloud database, information to be sorted of corresponding pieces to be sorted (such as vegetables and fruits) is obtained, automatic sorting is achieved, the intelligent degree is high, and sorting precision and sorting efficiency are improved;
secondly, the stop and the blanking of the sorting trolley are realized through the matching of the photoelectric switch and the light barrier, so that the stability and the precision of the sorting trolley in the running process are greatly improved;
moreover, the stability and reliability of the driving locomotive in the running process are ensured through the matching of the locomotive pulley assembly and the outer power pulley assembly;
the upper and lower layers of track frames are arranged, so that two-layer sorting is realized, the sorting efficiency is further improved, the space is fully utilized, and the occupied area is saved; moreover, the two do not interfere with each other and do not influence each other.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.
Claims (10)
1. A suspension type letter sorting system which characterized in that: the sorting machine comprises a track frame, a main control console, an annular track suspended on the track frame and at least one row of sorting trolleys arranged on the annular track;
the sorting trolley comprises a driving head and at least two carriages arranged in front and at back, the driving head is pivoted with the foremost carriage, the adjacent carriages are pivoted, and the driving head drives the connected carriages to drive the carriages to move along the annular track;
the carriage is provided with a feeding port and a discharging port, a supporting plate is arranged at the discharging port and is rotationally connected to the carriage, and a supporting plate driving mechanism for driving the supporting plate to rotate is further arranged on the carriage;
the driving locomotive and the supporting plate driving mechanism are both in wireless connection with a main control console through a wireless communication module, and the main control console is electrically connected with a cloud database and a code scanning module for scanning codes of the to-be-sorted pieces.
2. The overhead sortation system as claimed in claim 1, wherein: the layer board is provided with two and is to opening the door type setting in discharge gate department, correspondingly, layer board actuating mechanism is provided with two and drives respectively and connects corresponding layer board.
3. The overhead sortation system as claimed in claim 1 or 2, wherein: the annular track is provided with a plurality of light barriers which are distributed at intervals along the extending direction of the annular track, each carriage is provided with a photoelectric switch, and the photoelectric switch moves along with the carriages and is shielded by the light barriers at the light receiving ports.
4. The overhead sortation system as claimed in any of claims 1 to 3, wherein: the track frame comprises a plurality of first T-shaped supports arranged at intervals in the front-back direction and a plurality of second T-shaped supports arranged at intervals in the left-right direction;
the first T-shaped support comprises a first transverse part and a first vertical part, wherein the first transverse part extends along the left-right direction, and the upper end and the lower end of the first vertical part are respectively connected with the first transverse part and the ground;
the second T-shaped support comprises a second transverse part and a second vertical part, wherein the second transverse part extends in the front-back direction, and the upper end and the lower end of the second vertical part are respectively connected with the second transverse part and the ground;
the endless track is suspended from the first and second lateral portions.
5. The overhead sortation system as claimed in claim 1 or 2, wherein: the annular track is an annular continuous snake-shaped track, and the annular continuous snake-shaped track is provided with a plurality of first straight tracks extending along the front-back direction and second straight tracks extending along the left-right direction;
all the first straight tracks are arranged at intervals in the left-right direction, the left end and the right end of the second straight track are respectively connected with the front ends of the leftmost first straight track and the rightmost first straight track in an arc mode, and adjacent first straight tracks are connected through arc-shaped bent tracks.
6. The overhead sortation system as claimed in claim 1 or 2, wherein: the driving headstock comprises a headstock, a headstock front driving mechanism, a headstock rear driving mechanism, a headstock pulley assembly, a front power pulley assembly and a rear power pulley assembly, wherein one end of the headstock pulley assembly is connected to the inside of the annular track in a sliding manner, and the front power pulley assembly and the rear power pulley assembly are positioned on the front side and the rear side of the headstock and respectively clamped on the left side surface and the right side surface of the annular track and are connected along the left side surface and the right side surface of the annular track in a sliding manner;
the other end of the head pulley assembly is pivoted with the head frame, the head front driving mechanism and the head rear driving mechanism are both arranged in the head frame, the head front driving mechanism is in driving connection with the front power pulley assembly, and the head rear driving mechanism is in driving connection with the rear power pulley assembly.
7. The overhead sortation system as claimed in claim 6, wherein: the head pulley assembly comprises a left head pulley, a right head pulley and a head shaft connecting rod, the left head pulley and the right head pulley are connected through the head pulley shaft, a head bearing is arranged in the middle of the head pulley shaft, the upper end of the head shaft connecting rod is connected with the head bearing, and the head frame is pivoted with the lower end of the head shaft connecting rod.
8. The overhead sortation system as claimed in claim 6, wherein: the front power pulley assembly and the rear power pulley assembly respectively comprise side-slipping wheel mounting frames arranged on opposite sides, clamping springs with two ends respectively connected with the side-slipping wheel mounting frames arranged on the opposite sides, and two side power pulleys connected to the corresponding side faces of the annular rail in a sliding mode, each side power pulley is mounted on the corresponding side pulley mounting frame, a front vehicle head driving mechanism and a rear vehicle head driving mechanism are respectively in driving connection with the corresponding side power pulleys, and the side pulley mounting frames are in pivot connection with the vehicle head frame.
9. The overhead sortation system as claimed in claim 1 or 2, wherein: the carriage comprises a carriage main body and a carriage pulley assembly, wherein one end of the carriage pulley assembly is connected inside the annular track in a sliding mode, the discharge port is located at the lower end of the carriage main body, and the other end of the carriage pulley assembly is pivoted with the carriage main body.
10. The overhead sortation system as claimed in claim 1 or 2, wherein: the rail frames are provided with two rail frames which are arranged in a vertically stacked mode, correspondingly, the annular rails are also provided with two rows, at least two rows of sorting trolleys are arranged, a corresponding annular rail is hung on each rail frame, and at least one row of sorting trolleys is arranged on each annular rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220168916.8U CN216911079U (en) | 2022-01-21 | 2022-01-21 | Suspension type letter sorting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220168916.8U CN216911079U (en) | 2022-01-21 | 2022-01-21 | Suspension type letter sorting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216911079U true CN216911079U (en) | 2022-07-08 |
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ID=82262498
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220168916.8U Active CN216911079U (en) | 2022-01-21 | 2022-01-21 | Suspension type letter sorting system |
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| Country | Link |
|---|---|
| CN (1) | CN216911079U (en) |
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- 2022-01-21 CN CN202220168916.8U patent/CN216911079U/en active Active
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