CN216891519U - Ginned cotton humidification device - Google Patents
Ginned cotton humidification device Download PDFInfo
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- CN216891519U CN216891519U CN202123166194.7U CN202123166194U CN216891519U CN 216891519 U CN216891519 U CN 216891519U CN 202123166194 U CN202123166194 U CN 202123166194U CN 216891519 U CN216891519 U CN 216891519U
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Abstract
The utility model relates to a ginned cotton humidifying device, in particular to a uniform variable humidifying device for carrying out real-time online monitoring control on the moisture regain of ginned cotton. The device can obtain the real-time weight of the lint, the moisture regain condition of the lint fed back by the online moisture regain detection system in real time according to the dynamic weighing system, determine the water consumption for humidification according to the moisture regain formula, and the variable humidification system controls the water consumption by controlling the proportion of air and water mist, so that the real-time control of the process of humidifying the lint is realized, and the uniform humidification of the lint is realized. The quick moisture absorption system provides the best temperature and humidity environment for the ginned cotton to absorb moisture, reduces the processing time, improves the humidification effect, achieves the best moisture regain of processing and packaging, improves the production efficiency and improves the quality of cotton fibers.
Description
Technical Field
The utility model relates to a ginned cotton humidifying device, in particular to an omnibearing uniform-humidifying ginned cotton humidifying device which can monitor the moisture regain of ginned cotton in real time and control the variables.
Background
As an important evaluation parameter in the cotton processing industry, the moisture regain of cotton plays an important role in controlling the processing quality of cotton fibers, and different technological links of cotton processing have different requirements on the moisture regain. The formula of the moisture regain of the ginned cotton is W = (g)0-g1）÷g1X 100%, W is the moisture regain of the lint, g0Is the wet mass of the lint in kg, g1Is the dry mass of the lint in kg. The moisture regain of cotton is too low, the rigidity is increased, the cotton is easy to break under the action of external force, the length of cotton fibers is shortened, the uniformity of ginned cotton is reduced, and the lint content of the ginned cotton is increased. The cotton ginning machine has the advantages that the ginned cotton processed by cotton is properly humidified, the tension of cotton fibers is increased, the expansion coefficient of the ginned cotton is reduced, the cotton packing safety is ensured, the reasonable economic benefit of a cotton gin is ensured, and the cotton ginning machine has urgent practical significance and long-term social benefit for the healthy development of the cotton industry in China.
Disclosure of Invention
The utility model aims at providing a device of all-round even humidification's ginned cotton humidification carries out real-time supervision and variable control to ginned cotton moisture regain.
The purpose of the utility model is realized by the following technical scheme.
The device is characterized by comprising a feeding roller, a feeding box body, a dynamic weighing system, an online moisture regain detection system, a variable humidification system, a rapid moisture absorption system, a slide rail truss structure, a ginned cotton baffle, a speed sensor, a bearing with a seat, a belt, a weight sensor, weighing jade, a weighing jade bearing seat, a support plate, a support frame, a roller, a belt wheel, a detection fixing frame, a cotton pressing plate, a moisture regain detection sensor, a lower insulating plate, an upper insulating plate, an atomized steam pipeline, a pipeline fixing hook, a humidifier fixing frame, a humidifier fixing end, a humidifier nozzle, a humidification fixing frame, an atomized steam controller, an atomized steam generator, a heat insulation box body, a humidity controller, a temperature and humidity sensor, a temperature controller, a fixing plate, cotton carding cotton and the like.
The feeding roller is arranged in the feeding box body and rotates to realize uniform feeding. The dynamic weighing system is positioned below the discharge port of the upper material box body and fixed on a horizontal structure of the slideway truss structure, so that the ginned cotton is weighed on line, and the weight change of the slipped ginned cotton is determined. The two online moisture regain detecting systems are respectively fixed at the upper end and the lower end of a slideway of the slideway truss structure. The moisture regain online detection system at the upper end can realize real-time detection of the moisture regain of the passing ginned cotton and determine the change of the moisture regain of the slipping non-humidified ginned cotton; the moisture regain online detection system at the lower end can realize real-time detection of the moisture regain of the passing ginned cotton and determine the moisture regain change of the slipping humidified ginned cotton. The variable humidification system is an online moisture regain detection system close to the upper end, is fixed on a slideway of a slideway truss structure, and can be adjusted in real time according to humidification water consumption to carry out variable humidification on ginned cotton. The quick moisture absorption system is positioned between the variable humidification system and the moisture regain on-line detection system at the lower end and is fixed on the slideway of the slideway truss structure, so that a constant temperature and humidity environment for optimal lint moisture absorption is provided, and lint moisture is quickly absorbed.
The dynamic weighing system mainly comprises ginned cotton baffles, a speed sensor, a bearing with a seat, a belt, a weight sensor, weighing jade bearing seats, a supporting plate, a supporting frame, a roller and a belt wheel. The speed sensor detects the rotating speed of the roller in real time, obtains the advancing speed of the ginned cotton on the belt, compensates the ginned cotton weighing, the weighing rolling bearing seat is fixed on the supporting plate, a weight sensor is arranged between the supporting plate and the supporting frame, and the weight sensor obtains the weight and the corresponding change of the ginned cotton passing through the belt in real time.
The moisture regain on-line detection system mainly comprises a detection fixing frame, a cotton pressing plate, a moisture regain detection sensor, a lower insulating plate and an upper insulating plate. The moisture regain detects the sensor and divide into two parts, the lower part embedding lower insulation board of moisture regain detection sensor, the upper portion embedding upper insulation board of moisture regain detection sensor, the cotton board is pressed in the embedding of upper insulation board, lower insulation board embedding slide truss structure's slide part to make two planes that correspond coincide. The moisture regain on-line detection system is fixed on a slideway of a slideway truss structure by a detection fixing frame. The moisture regain detecting sensor obtains the moisture regain and the corresponding change of the real-time passing of the lint on the belt.
The variable humidifying system mainly comprises an atomized steam pipeline, a pipeline fixing hook, a humidifier fixing frame, a humidifier fixing end, a humidifier nozzle, a humidifying fixing frame, an atomized steam controller and an atomization generator. The atomized steam pipeline is fixed by the pipeline fixing hook, and the humidifier fixing frame fixes the humidifier through the humidifier fixing end. The atomization generator atomizes the water for humidification, and the atomization steam controller controls the water for humidification to realize the variable humidification of the ginned cotton. The variable humidifying system is fixed on a slideway of a slideway truss structure by a humidifying fixing frame.
The quick moisture absorption system set consists of a heat insulation box body, a humidity controller, a temperature and humidity sensor, a temperature controller, a fixing plate and a cotton carding heat insulation plate. The temperature and humidity sensor detects the temperature and humidity environment inside the heat preservation box body in real time, controls the temperature and humidity inside the heat preservation box body through the humidity controller and the temperature controller, and maintains a constant optimal temperature and humidity environment suitable for quick moisture absorption of lint.
The cotton lint humidifying device is provided with a humidifying device,the device is characterized by comprising a uniform variable humidifying device, a dynamic weighing system, a moisture regain online detection system, a variable humidifying system, a rapid moisture absorption system, a slideway truss structure and the like. The real-time weight of the lint passing through can be obtained according to a dynamic weighing system, the moisture regain rate condition of the lint fed back by an online moisture regain detection system in real time is determined according to a formula G = (W)2-W1)÷(W1+1)×G0G is the weight of water for variable humidification, and the unit is kg, W1The moisture regain, W, of the lint without humidification2Target moisture regain, G, for ginned Cotton humidification0Is the dynamically weighed mass of the ginned cotton in kg. The water consumption for humidification is determined, and the variable humidification system controls the water consumption by controlling the proportion of air and water mist, so that the humidification process of the ginned cotton is controlled in real time, and the ginned cotton is uniformly humidified. The quick moisture absorption system provides the best temperature and humidity environment for the ginned cotton to absorb moisture, reduces the processing time, improves the humidification effect, achieves the best moisture regain of processing and packaging, improves the production efficiency and improves the quality of cotton fibers.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the dynamic weighing system in fig. 1.
Fig. 3 is a schematic structural diagram of the moisture regain on-line detecting system in fig. 1.
Fig. 4 is a schematic diagram of the variable humidifying system in the bitmap 1.
FIG. 5 is a schematic view of the fast moisture absorption system of FIG. 1
In the figure, 1-a feeding roller, 2-a feeding box body, 3-a dynamic weighing system, 4-a moisture regain on-line detection system, 5-a variable humidification system, 6-a rapid moisture absorption system, 7-a slideway truss structure, 8-a ginned cotton baffle, 9-a speed sensor, 10-a bearing with a seat, 11-a belt, 12-a weight sensor, 13-weighing jade, 14-a weighing jade bearing seat, 15-a support plate, 16-a support frame, 17-a roller, 18-a belt wheel, 19-a detection fixing frame, 20-a cotton pressing plate, 21-a moisture regain detection sensor, 22-a lower insulating plate, 23-an upper insulating plate, 24-an atomized steam pipeline, 25-a pipeline fixing hook, 26-a humidifier fixing frame, 27-a humidifier fixing end, a humidifier, 28-humidifier, 29-humidifier spray head, 30-humidification fixing frame, 31-atomization steam controller, 32-atomization generator, 33-insulation box body, 34-humidity controller, 35-temperature and humidity sensor, 36-temperature controller, 37-fixing plate and 38-cotton carding insulation plate.
Detailed Description
The technical solutions in the examples of the present invention will be described clearly and completely with reference to the drawings in the examples of the present invention, and it is obvious that the described implementations are only a part of the embodiments of the present invention, and not all of the embodiments. Other embodiments obtained by workers of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
Referring to fig. 1-5, in the embodiment of the present invention, a lint wetting device is mainly composed of a feeding roller (1), a feeding box (2), a dynamic weighing system (3), an online moisture regain detection system (4), a variable wetting system (5), a rapid moisture absorption system (6), and a slideway truss structure (7). Inside the feeding roller (1) and the feeding box body (2), a speed sensor (9) of the dynamic weighing system (3) detects the rotating speed of the roller (17) in real time, obtains the advancing speed of the ginned cotton on the belt (11), and compensates the weighing of the ginned cotton. The dynamic weighing system (3) is positioned below the discharge hole of the upper material box body (2) and fixed on the horizontal structure of the slideway truss structure (7).
A moisture regain detection sensor (21) of the online moisture regain detection system (4) is divided into two parts, and the lower part of the moisture regain detection sensor (21) is embedded into a lower insulating plate (22) so that two corresponding planes are overlapped; the upper part of the moisture regain detecting sensor (21) is embedded in the upper insulating plate (23) so that the corresponding two planes coincide. The upper insulating plate (23) is embedded into the cotton pressing plate (20) so that the two corresponding planes are superposed; the lower insulating plate (22) is embedded in the runner portion of the runner truss structure (7) such that the corresponding two planes coincide. The moisture regain on-line detection system (4) is fixed on a slideway of the slideway truss structure (7) through a detection fixing frame (19).
An atomized steam pipeline (24) of the variable humidifying system (5) is fixed by a pipeline fixing hook (25), and a humidifier (28) is fixed by a humidifier fixing frame (26) through a humidifier fixing end (27). The atomization generator (32) atomizes the water for humidification, and the atomization steam controller (31) controls the water for humidification to realize the variable humidification of the ginned cotton. The variable humidifying system (5) is fixed (30) on a slideway of the slideway truss structure (7) by a humidifying fixing frame. The atomization generator (32) can adopt a gas-water atomizer, an ultrasonic atomizer and a pressure water direct atomizer. The steam-water atomizer is an atomizer formed by an air pump and water, the ultrasonic atomizer is an atomizer formed by piezoelectric ceramics and water, and the pressure water atomizer is an atomizer directly formed by a pressure water pump.
Temperature and humidity environment inside the heat preservation box body (33) is detected in real time by a temperature and humidity sensor (35) in the rapid moisture absorption system (6), and the temperature and humidity inside the heat preservation box body (33) are controlled by a humidity controller (34) and a temperature controller (36), so that the constant optimal temperature and humidity environment suitable for rapid moisture absorption of the ginned cotton is maintained.
Claims (7)
1. The ginned cotton humidifying device is characterized by mainly comprising a feeding roller (1), a feeding box body (2), a dynamic weighing system (3), an online moisture regain detection system (4), a variable humidifying system (5), a rapid moisture absorption system (6) and a slideway truss structure (7), wherein the feeding roller (1) is arranged in the feeding box body (2), and the dynamic weighing system (3) is positioned below a discharge hole of the feeding box body (2) and fixed on a horizontal structure of the slideway truss structure (7); the two online moisture regain detection systems (4) are respectively fixed at the upper end and the lower end of a slideway of the slideway truss structure (7); the variable humidification system (5) is close to the online moisture regain detection system (4) at the upper end and fixed on a slide way of the slide way truss structure (7), and the rapid moisture absorption system (6) is located between the variable humidification system (5) and the online moisture regain detection system (4) at the lower end and fixed on the slide way of the slide way truss structure (7).
2. The ginned cotton humidifying device according to claim 1, characterized in that the dynamic weighing system (3) mainly comprises ginned cotton baffles (8), a speed sensor (9), a bearing with a seat (10), a belt (11), a weight sensor (12), weighing jade (13), weighing jade bearing seats (14), a support plate (15), a support frame (16), a roller (17) and a belt wheel (18), wherein the weighing jade bearing seats (14) are fixed on the support plate (15), and the weight sensor (12) is arranged between the support plate (15) and the support frame (16).
3. The ginned cotton humidifying device according to claim 1, characterized in that the moisture regain on-line detecting system (4) mainly comprises a detecting fixing frame (19), a cotton pressing plate (20), a moisture regain detecting sensor (21), a lower insulating plate (22) and an upper insulating plate (23), wherein the moisture regain detecting sensor (21) is divided into two parts, the lower part of the moisture regain detecting sensor (21) is embedded into the lower insulating plate (22), the upper part of the moisture regain detecting sensor (21) is embedded into the upper insulating plate (23), the upper insulating plate (23) is embedded into the cotton pressing plate (20), the lower insulating plate (22) is embedded into the slideway part of the slideway truss structure (7) and enables the corresponding two planes to coincide, and the moisture regain on-line detecting system (4) is fixed on the slideway of the slideway truss structure (7) through the detecting fixing frame (19).
4. The ginned cotton humidifying device according to claim 1, characterized in that the variable humidifying system (5) mainly comprises an atomized steam pipeline (24), a pipeline fixing hook (25), a humidifier fixing frame (26), a humidifier fixing end (27), a humidifier (28), a humidifier nozzle (29), a humidifying fixing frame (30), an atomized steam controller (31) and an atomized generator (32), and the variable humidifying system (5) is fixed on a slideway of a slideway truss structure (7) by the humidifying fixing frame (30).
5. The ginned cotton humidifying device according to claim 1, characterized in that the rapid moisture absorption system (6) mainly comprises a heat insulation box body (33), a humidity controller (34), a temperature and humidity sensor (35), a temperature controller (36), a fixing plate (37) and a cotton carding heat insulation plate (38), and the rapid moisture absorption system (6) is fixed on a slideway of the slideway truss structure (7) through the heat insulation box body (33).
6. The ginned cotton humidifying device according to claim 1, characterized in that at least 3 moisture regain detection sensors (21) in the online moisture regain detection system (4) are provided.
7. The ginned cotton humidifying device according to claim 1, characterized in that at least 6 of the pipeline fixing hook (25), the humidifier fixing frame (26), the humidifier fixing end (27), the humidifier (28) and the humidifier spray head (29) in the variable humidifying system (5) are respectively arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123166194.7U CN216891519U (en) | 2021-12-16 | 2021-12-16 | Ginned cotton humidification device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123166194.7U CN216891519U (en) | 2021-12-16 | 2021-12-16 | Ginned cotton humidification device |
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| CN216891519U true CN216891519U (en) | 2022-07-05 |
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| CN202123166194.7U Active CN216891519U (en) | 2021-12-16 | 2021-12-16 | Ginned cotton humidification device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114232237A (en) * | 2021-12-16 | 2022-03-25 | 石河子大学 | Ginned cotton humidifying device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114232237A (en) * | 2021-12-16 | 2022-03-25 | 石河子大学 | Ginned cotton humidifying device |
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