CN216891519U - Ginned cotton humidification device - Google Patents
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 26
- 238000001514 detection method Methods 0.000 claims abstract description 43
- 238000005303 weighing Methods 0.000 claims abstract description 26
- 238000010521 absorption reaction Methods 0.000 claims abstract description 18
- 238000009413 insulation Methods 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 6
- 238000009960 carding Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 19
- 238000012545 processing Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 4
- 238000012544 monitoring process Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000003595 mist Substances 0.000 abstract description 2
- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 238000000889 atomisation Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000011897 real-time detection Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种皮棉加湿装置,尤其是对皮棉回潮率进行实时监测与变量控制的全方位均匀加湿的皮棉加湿的装置。The utility model relates to a lint humidification device, in particular to a lint humidification device for all-round and uniform humidification, which can perform real-time monitoring and variable control on the moisture regain of the lint cotton.
背景技术Background technique
作为棉花加工行业的重要评价参数，棉花回潮率对控制棉纤维的加工质量有着重要的作用，棉花加工的不同工艺环节对其回潮率的高低都有不同的需求。皮棉回潮率的公式是W=（g0-g1）÷g1×100%，W为皮棉回潮率，g0为皮棉的湿质量，单位为kg，g1为皮棉的干质量，单位为kg。棉花回潮率过低，刚性增大，在外力作用下容易折断，棉纤维长度减短，使皮棉的整齐度下降，皮棉含绒率增加。对棉花加工后的皮棉进行适当加湿，增大棉纤维的拉力，减小皮棉的膨胀系数，确保棉花打包安全，保证轧花厂合理的经济效益，对我国棉花产业的健康发展都有着迫切的现实意义和长远的社会效益。As an important evaluation parameter in the cotton processing industry, cotton moisture regain plays an important role in controlling the processing quality of cotton fibers. Different process links of cotton processing have different requirements for its moisture regain. The formula of lint moisture regain is W=(g 0 -g 1 )÷g 1 ×100%, W is the moisture regain of lint, g 0 is the wet mass of the lint, the unit is kg, and g 1 is the dry mass of the lint, the unit is kg. The cotton moisture regain is too low, the rigidity increases, it is easy to break under the action of external force, the length of the cotton fiber is shortened, the uniformity of the lint decreases, and the lint content increases. Properly humidifying the cotton lint after cotton processing, increasing the tensile force of the cotton fiber, reducing the expansion coefficient of the lint cotton, ensuring the safety of cotton baling, and ensuring the reasonable economic benefits of the ginning plant have an urgent reality for the healthy development of my country's cotton industry. significance and long-term social benefits.
发明内容SUMMARY OF THE INVENTION
本是实用新型的目的是提供一种对皮棉回潮率进行实时监测与变量控制的全方位均匀加湿的皮棉加湿的装置。The purpose of the utility model is to provide a lint humidification device for all-round uniform humidification, which can monitor and control the moisture regain of lint in real time.
本实用新型的目的是通过以下技术方案实现的。The purpose of the utility model is achieved through the following technical solutions.
本实用新型的特点在于包括图示中上料滚筒、上料箱体、动态称重系统、回潮率在线检测系统、变量加湿系统、快速吸湿系统、滑道桁架结构、皮棉挡板、速度传感器、带座轴承、皮带、重量传感器、称重琨、称重琨轴承座、支撑板、支撑架、滚筒、带轮、检测固定架、压棉板、回潮率检测传感器、下绝缘板、上绝缘板、雾化汽管道、管道固定挂钩、加湿器固定架、加湿器固定端、加湿器、加湿器喷头、加湿固定架、雾化汽控制器、雾化发生器、保温箱体、湿度控制器、温湿度传感器、温度控制器、固定板、梳棉保温板等。The utility model is characterized in that it includes a feeding drum, a feeding box, a dynamic weighing system, an online moisture regain rate detection system, a variable humidification system, a rapid moisture absorption system, a slideway truss structure, a lint baffle, a speed sensor, Bearing with seat, belt, weight sensor, weighing unit, weighing unit bearing seat, support plate, support frame, roller, pulley, detection fixing frame, cotton pressing plate, moisture regain detection sensor, lower insulating plate, upper insulating plate , Atomizing steam pipe, pipe fixing hook, humidifier fixing frame, humidifier fixing end, humidifier, humidifier nozzle, humidifying fixing frame, atomizing steam controller, atomizing generator, insulation box, humidity controller, Temperature and humidity sensor, temperature controller, fixed board, carding insulation board, etc.
所述的上料滚筒在上料箱体内部，上料滚筒转动实现均匀上料。动态称重系统位于上料箱体的出料口下方，固定在滑道桁架结构的水平结构上，实现对皮棉的在线称重，确定通过滑倒的皮棉的重量变化。回潮率在线检测系统共两个，分别固定在滑道桁架结构的滑道上下两端。位于上端的回潮率在线检测系统，能够实现对通过的皮棉的回潮率的实时检测，确定通过滑倒的未加湿的皮棉的回潮率变化；位于下端的回潮率在线检测系统，能够实现对通过的皮棉的回潮率的实时检测，确定通过滑倒的已加湿的皮棉的回潮率变化。变量加湿系统靠近上端的回潮率在线检测系统,固定在滑道桁架结构的滑道上,能够根据加湿用水量进行实时调整对皮棉进行变量加湿。快速吸湿系统位于变量加湿系统与下端的回潮率在线检测系统之间，固定在滑道桁架结构的滑道上，提供最佳皮棉水分吸收的恒定温湿度环境，实现皮棉水分的快速吸收。The feeding roller is inside the feeding box, and the feeding roller rotates to realize uniform feeding. The dynamic weighing system is located below the discharge port of the feeding box, and is fixed on the horizontal structure of the slideway truss structure to realize the online weighing of the lint and determine the weight change of the lint that has slipped. There are two online moisture regain detection systems, which are respectively fixed at the upper and lower ends of the slideway of the slideway truss structure. The online moisture regain detection system located at the upper end can realize the real-time detection of the moisture regain of the passing lint, and determine the change of the moisture regain of the unhumidified lint that has passed through; Real-time detection of moisture regain of lint, determination of moisture regain changes of humidified lint through slipping. The online moisture regain rate detection system near the upper end of the variable humidification system is fixed on the slideway of the slideway truss structure, and can be adjusted in real time according to the humidification water consumption to perform variable humidification of the lint. The rapid moisture absorption system is located between the variable humidification system and the online moisture regain rate detection system at the lower end, and is fixed on the slideway of the slideway truss structure to provide a constant temperature and humidity environment for optimal lint moisture absorption and achieve rapid absorption of lint moisture.
上述的动态称重系统主要由皮棉挡板、速度传感器、带座轴承、皮带、重量传感器、称重琨、称重琨轴承座、支撑板、支撑架、滚筒、带轮组成。所述的速度传感器实时检测滚筒的转速，获取皮棉在皮带上的前进速度，对皮棉的称重进行补偿,所述的称重琨轴承座固定在支撑板上，支撑板与支撑架之间有重量传感器，重量传感器获取皮棉在皮带上实时通过的重量与相应变化。The above dynamic weighing system is mainly composed of a lint baffle, a speed sensor, a bearing with a seat, a belt, a weight sensor, a weighing unit, a weighing unit bearing seat, a support plate, a support frame, a drum, and a pulley. The speed sensor detects the rotation speed of the drum in real time, obtains the forward speed of the lint on the belt, and compensates for the weighing of the lint. Weight sensor, the weight sensor obtains the real-time weight and corresponding changes of the lint passing on the belt.
上述的回潮率在线检测系统主要由检测固定架、压棉板、回潮率检测传感器、下绝缘板、上绝缘板组成。所述的回潮率检测传感器分为两部分，回潮率检测传感器的下部分嵌入下绝缘板，回潮率检测传感器的上部分嵌入上绝缘板，上绝缘板嵌入压棉板，下绝缘板嵌入滑道桁架结构的滑道部分，并使得对应的两个平面重合。所述的回潮率在线检测系统由检测固定架固定在滑道桁架结构的滑道上。回潮率检测传感器获取皮棉在皮带上实时通过的回潮率与相应变化。The above-mentioned online moisture regain detection system is mainly composed of a detection fixing frame, a cotton pressing plate, a moisture regain detection sensor, a lower insulating plate and an upper insulating plate. The moisture regain detection sensor is divided into two parts, the lower part of the moisture regain detection sensor is embedded in the lower insulating plate, the upper part of the moisture regain detection sensor is embedded in the upper insulating plate, the upper insulating plate is embedded in the cotton pressing plate, and the lower insulating plate is embedded in the slideway. The slideway part of the truss structure makes the corresponding two planes coincide. The on-line moisture regain detection system is fixed on the slideway of the slideway truss structure by a detection fixture. The moisture regain detection sensor obtains the moisture regain and corresponding changes of the lint passing on the belt in real time.
上述的变量加湿系统主要由雾化汽管道、管道固定挂钩、加湿器固定架、加湿器固定端、加湿器、加湿器喷头、加湿固定架、雾化汽控制器、雾化发生器组成。所述的雾化汽管道由管道固定挂钩固定，加湿器固定架通过加湿器固定端把加湿器固定。雾化发生器将加湿用水雾化，由雾化汽控制器进行加湿用水量的控制，实现对于皮棉的变量加湿。所述的变量加湿系统由加湿固定架固定在滑道桁架结构的滑道上。The above variable humidification system is mainly composed of atomizing steam pipe, pipe fixing hook, humidifier fixing frame, humidifier fixing end, humidifier, humidifier nozzle, humidifying fixing frame, atomizing steam controller and atomizing generator. The atomizing vapor pipeline is fixed by pipeline fixing hooks, and the humidifier fixing frame fixes the humidifier through the humidifier fixing end. The atomization generator atomizes the humidification water, and the atomization steam controller controls the humidification water consumption to realize variable humidification of the lint. The variable humidification system is fixed on the slideway of the slideway truss structure by a humidification fixing frame.
上述的快速吸湿系统组要由保温箱体、湿度控制器、温湿度传感器、温度控制器、固定板、梳棉保温板组成。温湿度传感器实时检测保温箱体内部的温湿度环境，并通过湿度控制器和温度控制器对保温箱体内部的温湿度进行控制，维持恒定的适于皮棉快速吸湿的最佳温湿度环境。The above-mentioned rapid moisture absorption system group shall be composed of a thermal insulation box, a humidity controller, a temperature and humidity sensor, a temperature controller, a fixed plate, and a carding thermal insulation plate. The temperature and humidity sensor detects the temperature and humidity environment inside the insulation box in real time, and controls the temperature and humidity inside the insulation box through the humidity controller and the temperature controller to maintain a constant and optimal temperature and humidity environment suitable for rapid moisture absorption of lint.
本皮棉加湿装置，尤其是对皮棉回潮率进行实时在线监测控制的均匀变量加湿的装置，所述的皮棉加湿装置由均匀上料系统、动态称重系统、回潮率在线检测系统、变量加湿系统、快速吸湿系统、滑道桁架结构等构成。可以根据动态称重系统获取实时的皮棉经过的重量，回潮率在线检测系统实时反馈的皮棉回潮率情况,根据公式G=(W2-W1)÷(W1+1)×G0，G为变量加湿的用水重量，单位为kg，W1为皮棉未加湿的回潮率，W2为皮棉加湿的目标回潮率，G0为皮棉动态称重的质量，单位为kg。确定加湿的用水量，变量加湿系统通过控制空气与水雾比例控制用水量,实现对皮棉的加湿过程进行实时控制,实现皮棉的均匀加湿。快速吸湿系统提供最佳的皮棉吸湿的温湿度环境，减少加工时间,提高加湿效果,达到加工打包的最佳回潮率，提高生产效率,提高棉花纤维质量。The lint humidification device, especially the uniform variable humidification device for real-time online monitoring and control of the lint moisture regain, the lint humidification device is composed of a uniform feeding system, a dynamic weighing system, an online moisture regain detection system, a variable humidification system, It is composed of rapid moisture absorption system, slideway truss structure, etc. The real-time lint passing weight can be obtained according to the dynamic weighing system, and the lint moisture regain reported by the moisture regain online detection system in real time can be obtained according to the formula G=(W 2 -W 1 )÷(W 1 +1)×G 0 , G is the weight of water used for variable humidification, in kg, W 1 is the moisture regain of the lint without humidification, W 2 is the target moisture regain of the lint humidified, and G 0 is the mass of the lint dynamically weighed, in kg. Determine the water consumption for humidification, and the variable humidification system controls the water consumption by controlling the ratio of air and water mist, so as to realize real-time control of the humidification process of the lint, and achieve uniform humidification of the lint. The rapid moisture absorption system provides the best temperature and humidity environment for lint moisture absorption, reduces processing time, improves humidification effect, achieves the best moisture regain for processing and packaging, improves production efficiency, and improves cotton fiber quality.
附图说明Description of drawings
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为图1中动态称重系统结构示意图。FIG. 2 is a schematic structural diagram of the dynamic weighing system in FIG. 1 .
图3为图1中回潮率在线检测系统结构示意图。FIG. 3 is a schematic structural diagram of the online moisture regain detection system in FIG. 1 .
图4位图1中变量加湿系统结构示意图。Figure 4 is a schematic diagram of the structure of the variable humidification system in Figure 1.
图5为图1中快速吸湿系统结构示意图FIG. 5 is a schematic structural diagram of the rapid moisture absorption system in FIG. 1
图示中1-上料滚筒、2-上料箱体、3-动态称重系统、4-回潮率在线检测系统、5-变量加湿系统、6-快速吸湿系统、7-滑道桁架结构、8-皮棉挡板、9-速度传感器、10-带座轴承、11-皮带、12-重量传感器、13-称重琨、14-称重琨轴承座、15-支撑板、16-支撑架、17-滚筒、18-带轮、19-检测固定架、20-压棉板、21-回潮率检测传感器、22-下绝缘板、23-上绝缘板、24-雾化汽管道、25-管道固定挂钩、26-加湿器固定架、27-加湿器固定端、28-加湿器、29-加湿器喷头、30-加湿固定架、31-雾化汽控制器、32-雾化发生器、33-保温箱体、34-湿度控制器、35-温湿度传感器、36-温度控制器、37-固定板、38-梳棉保温板。In the picture, 1-feeding drum, 2-feeding box, 3-dynamic weighing system, 4-moisture regain online detection system, 5-variable humidification system, 6-fast moisture absorption system, 7-slide truss structure, 8-lint baffle, 9-speed sensor, 10-bearing with seat, 11-belt, 12-weight sensor, 13-weighing kun, 14-weighing kun bearing seat, 15-support plate, 16-support frame, 17-Roller, 18-Pulley, 19-Detection fixing frame, 20-Cotton press plate, 21-Moisture regain detection sensor, 22-Lower insulating plate, 23-Upper insulating plate, 24-Atomizing steam pipeline, 25-Pipeline Fixing hook, 26- Humidifier fixing frame, 27- Humidifier fixing end, 28- Humidifier, 29- Humidifier nozzle, 30- Humidifying fixing frame, 31- Atomizing steam controller, 32- Atomizing generator, 33 -Insulation box, 34-humidity controller, 35-temperature and humidity sensor, 36-temperature controller, 37-fixing board, 38-carding insulation board.
具体实施方式Detailed ways
下面将结合本实用新型实例中的附图,对本实用新型实例中的技术方案进行清楚、完整地描述,显然,所描述的实施仅仅是本实用新型一部分实施例,而不是全部的实施例。基于实用新型中的实施例,本领域普通技术工人在没有做出创造性劳动下所获得的其他实施例,都属于本实用新型的保护范围。The technical solutions in the examples of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the examples of the present utility model. Obviously, the described implementation is only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the utility model, other embodiments obtained by ordinary skilled workers in the art without creative work all belong to the protection scope of the present utility model.
请参阅图1-5，本实用新型实例中，一种皮棉加湿装置主要由上料滚筒（1）、上料箱体（2）、动态称重系统（3）、回潮率在线检测系统（4）、变量加湿系统（5）、快速吸湿系统（6）、滑道桁架结构（7）组成。上料滚筒（1）在上料箱体（2）内部，动态称重系统（3）的速度传感器（9）实时检测滚筒（17）的转速，获取皮棉在皮带（11）上的前进速度，对皮棉的称重进行补偿。动态称重系统（3）位于上料箱体（2）的出料口下方，固定在滑道桁架结构（7）的水平结构上。Please refer to Figures 1-5. In an example of the present utility model, a lint humidification device is mainly composed of a feeding drum (1), a feeding box (2), a dynamic weighing system (3), and an online moisture regain detection system (4). ), a variable humidification system (5), a rapid moisture absorption system (6), and a slideway truss structure (7). The feeding drum (1) is inside the feeding box (2), and the speed sensor (9) of the dynamic weighing system (3) detects the rotation speed of the drum (17) in real time, and obtains the forward speed of the lint on the belt (11). Compensation for weighing of lint. The dynamic weighing system (3) is located below the discharge port of the feeding box (2), and is fixed on the horizontal structure of the slideway truss structure (7).
回潮率在线检测系统（4）的回潮率检测传感器（21）分为两部分，回潮率检测传感器（21）的下部分嵌入下绝缘板（22），使得对应的两个平面重合；回潮率检测传感器（21）的上部分嵌入上绝缘板（23），使得对应的两个平面重合。所述的上绝缘板（23）嵌入压棉板（20），使得对应的两个平面重合；下绝缘板（22）嵌入滑道桁架结构（7）的滑道部分，使得对应的两个平面重合。所述的回潮率在线检测系统（4）由检测固定架（19）固定在滑道桁架结构（7）的滑道上。The moisture regain detection sensor (21) of the online moisture regain detection system (4) is divided into two parts, and the lower part of the moisture regain detection sensor (21) is embedded in the lower insulating plate (22), so that the corresponding two planes are coincident; the moisture regain detection The upper part of the sensor (21) is embedded in the upper insulating plate (23), so that the corresponding two planes are coincident. The upper insulating plate (23) is embedded in the cotton pressing plate (20), so that the corresponding two planes overlap; the lower insulating plate (22) is embedded in the slideway part of the slideway truss structure (7), so that the corresponding two planes are coincide. The on-line moisture regain detection system (4) is fixed on the slideway of the slideway truss structure (7) by a detection fixing frame (19).
变量加湿系统（5）的雾化汽管道（24）由管道固定挂钩（25）固定，加湿器固定架（26）通过加湿器固定端（27）把加湿器（28）固定。雾化发生器（32）将加湿用水雾化，由雾化汽控制器（31）进行加湿用水量的控制，实现对于皮棉的变量加湿。所述的变量加湿系统（5）由加湿固定架固定（30）在滑道桁架结构（7）的滑道上。雾化发生器（32）设备可以采用气水雾化机、超声波雾化机和压力水直接雾化机。汽水雾化机为气泵和水形成的雾化机，超声波雾化机为压电陶瓷和水形成的雾化机，压力水雾化机为压力水泵直接形成的雾化机。The atomizing steam pipe (24) of the variable humidification system (5) is fixed by the pipe fixing hook (25), and the humidifier fixing frame (26) fixes the humidifier (28) through the humidifier fixing end (27). The atomization generator (32) atomizes the humidification water, and the atomization vapor controller (31) controls the amount of the humidification water, so as to realize variable humidification of the lint. The variable humidification system (5) is fixed (30) on the slideway of the slideway truss structure (7) by a humidification fixing frame. The equipment of the atomization generator (32) can be a gas-water atomizer, an ultrasonic atomizer and a pressure-water direct atomizer. The soda water atomizer is an atomizer formed by an air pump and water, an ultrasonic atomizer is an atomizer formed by piezoelectric ceramics and water, and a pressure water atomizer is an atomizer directly formed by a pressure water pump.
快速吸湿系统（6）内的温湿度传感器（35）实时检测保温箱体（33）内部的温湿度环境，并通过湿度控制器（34）和温度控制器（36）对保温箱体内部（33）的温湿度进行控制，维持恒定的适于皮棉快速吸湿的最佳温湿度环境。The temperature and humidity sensor (35) in the rapid moisture absorption system (6) detects the temperature and humidity environment inside the thermal insulation box (33) in real time, and monitors the inside of the thermal insulation box (33) through the humidity controller (34) and the temperature controller (36). ) to control the temperature and humidity to maintain a constant optimum temperature and humidity environment suitable for rapid moisture absorption of lint.
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