CN216890027U

CN216890027U - Sealed lid card lid detects and hits out device

Info

Publication number: CN216890027U
Application number: CN202220417083.4U
Authority: CN
Inventors: 陈玉龙; 韦宁; 苏健; 潘安宏; 耿辰
Original assignee: Guangxi Zhujiang Brewery Co ltd
Current assignee: Guangxi Zhujiang Brewery Co ltd
Priority date: 2022-02-28
Filing date: 2022-02-28
Publication date: 2022-07-05
Anticipated expiration: 2032-02-28

Abstract

The utility model discloses a sealing cover clamping detection and knocking device which is suitable for an automatic filling production line, can detect the clamping condition of a sealing cover in time, adopts a cover supplementing measure, automatically stops when the sealing cover is not supplemented after treatment, ensures safe production and reduces the loss of raw materials.

Description

Sealed lid card lid detects and hits out device

Technical Field

The utility model relates to the field of automatic filling production lines, in particular to a device for detecting whether a sealing cover is clamped after filling and a striking device for solving the problem of clamping.

Background

The automatic filling production line can realize a route formed by a series of production activities such as processing, conveying, assembling, inspecting and the like of products from the beginning of raw materials entering a packaging device, is widely applied to the batch production of products such as food, medicines, daily chemicals and the like, and helps a production enterprise to realize the purpose of high-speed production.

In the existing automatic filling production line, for example, in a beer bottle filling line, after beer is filled in a beer bottle, the beer bottle needs to be capped and sealed, and a pull ring cap pressing cover of the beer bottle filling line utilizes a glass bottle mouth to pull the cap through a lower cap channel and turn to a capping head of a capping machine to complete the pressing cover after the cap is taken, so that the lower cap channel can be clamped in the actual production process, the cap cannot be suspended to a specified position after being clamped, the beer bottle cannot be taken, and then a large amount of cap-free wine can be continuously produced.

In the technical scheme known at present, the cap-free wine which cannot be successfully installed on the bottle cap is removed by the removing device, so that wine liquid is seriously wasted, and problems cannot be identified timely and targeted measures can be taken for remediation.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects of the prior art, the utility model provides the sealing cover clamping detection and striking device, which can detect the clamping condition of the sealing cover in time, adopt cover supplement measures, automatically stop the machine under the condition that no cover is supplemented after treatment, ensure safe production and reduce the loss of raw materials.

The utility model provides a sealing cover clamping detection and hitting device which comprises a clamping detection device and a hitting device, wherein the hitting device is arranged at a lower cover channel of an automatic filling production line, the hitting device comprises a gas storage tank and a nozzle, an electromagnetic valve is arranged on the nozzle and is used for controlling gas in the gas storage tank to be sprayed out from a nozzle hole of the nozzle, and the nozzle hole is aligned with a sealing cover to be dropped in the lower cover channel; the card lid detection device is arranged on a station behind a lower cover channel for installing the sealing cover in an automatic filling production line, so that the sealing cover is obtained from the lower cover channel after the container is filled, then the container moves to the card lid detection device, a photoelectric switch in the card lid detection device detects whether the sealing cover exists on the container, if the photoelectric switch detects that the sealing cover exists, the light is emitted, the production line continues to normally run, and if the photoelectric switch does not detect the sealing cover, the card lid detection device sends a cover lack signal to a controller of the automatic filling production line.

The controller sends a knocking command to the knocking device after receiving a cap lack signal from the cap clamping detection device, and the knocking device controls gas in the gas storage tank to be sprayed out from the nozzle holes through the nozzle by the solenoid valve after receiving the command, applies thrust to the sealing cover in the lower cover channel, assists the sealing cover to slide out from the lower cover channel, and solves the problem of cap clamping of the sealing cover.

Preferably, the cover clamping detection device further comprises a pressure spring and a buckle, and the photoelectric switch and the pressure spring are fixed on the transition plate through the buckle, so that the container is filled and then moves forward to the lower cover channel to obtain the sealing cover, and then moves forward to the position of the cover clamping detection device below the transition plate, and the photoelectric switch detects whether the sealing cover exists.

The transition plate is arranged above a travelling path of the container after the cover is taken, the container continues to advance below the transition plate after the cover is taken, whether the sealing cover is taken or not is detected at the cover clamping detection device, and the container continues to advance to the next procedure below the transition plate after the detection.

Preferably, the card cover detecting device further comprises a first cable connected to the photoelectric switch and providing a communication path for the photoelectric switch and the controller. Photoelectric switch can send through first cable to the controller and lack the lid signal when detecting sealed lid and lack like this to the controller is in time handled.

Preferably, hit out the device and still include the intake pipe, the intake pipe is connected to gas holder one end, and the nozzle is connected to the other end, and gas can get into the gas holder through the intake pipe, for gas holder make-up gas to can follow the nozzle hole blowout of nozzle in the gas holder. The intake pipe can in time be the gas holder make-up gas, guarantees to hit out the device when receiving and hit out the instruction, and the gas holder can provide sufficient gas blowout, hits sealed lid.

Preferably, the knock-out device further includes a second cable through which the knock-out device communicates with the controller. When the controller receives the cap-lack signal, the second cable sends out a knocking-out instruction to the knocking-out device in time, so that the knocking-out device can knock out the sealing cap quickly.

Preferably, the controller sends a stop instruction to the automatic filling production line when continuously receiving the cap missing signal for 5 times. At this moment, the lower cover channel can be considered to have serious cover clamping problems, the knocking-out treatment of the sealing cover by the knocking-out device fails, and the processing needs to be carried out by workers or other processing needs to be carried out, in this case, the controller instructs the production line to stop, so that the production of cover-lacking products can be reduced to the maximum extent, the waste of filling raw materials is reduced, and the workers can be reminded of processing the cover clamping problems in time.

Preferably, the technical scheme of the utility model is particularly suitable for beer filling production lines, no matter a traditional beer bottle cap or a pull ring cap is used, the clamping cap detecting and knocking-out device can accurately detect whether the bottle cap exists or not, and timely process the clamping cap problem, and realize automatic shutdown under the conditions of unsuccessful processing and no bottle cap supplement, so that the wine liquid loss is reduced, and the safe production is ensured.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.

Fig. 1 is a schematic view of a cap jam detecting and striking device according to embodiment 1 of the present invention, wherein the jam detecting device is cut along a wine bottle advancing direction;

list of labels:

1 is an air pipe in the bottle cap knocking-out device;

2 is a cable in the bottle cap knocking-out device;

3 is a gas storage tank in the bottle cap knocking-out device;

4 is an electromagnetic valve in the bottle cap knocking-out device;

5 is a nozzle in the bottle cap knocking-out device;

6 is a lower cover channel;

7 is a bottle cap;

8 is a cable in the card cover detection device;

9 is a photoelectric switch in the card cover detection device;

10 is a pressure spring in the card cover detection device;

11 is a buckle in the card cover detection device;

12 is a transition plate

D is the moving direction of the wine bottle.

Detailed Description

So that the manner in which the above recited objects, features and advantages of the present invention can be understood in detail, a more particular description of the utility model, briefly summarized above, may be had by reference to the embodiments thereof which are illustrated in the appended drawings. In addition, the embodiments and features of the embodiments of the present application may be combined with each other without conflict. In the following description, numerous specific details are set forth to provide a thorough understanding of the present invention, and the described embodiments are merely a subset of the embodiments of the present invention, rather than a complete embodiment. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model.

Example 1

As shown in fig. 1, an embodiment 1 of the present invention provides a cap jam detecting and knocking-out device applied to a beer filling line, in which fig. 1 shows a lower lane 6 for providing caps for bottles and a bottle cap 7 in transportation, the knocking-out device is disposed at the lower lane 6, and the cap jam detecting device is disposed at a station after the bottle cap is disposed for the bottles in the filling line.

The card cover detection device comprises a photoelectric switch 9, a pressure spring 10 and a buckle 11, wherein the photoelectric switch 9 and the pressure spring 10 are fixed on a transition plate 12 through the buckle 11. The photoelectric switch 9 is used for sensing whether a bottle cap exists below, and is used for emitting light when sensing that the bottle cap exists and not emitting light when sensing that the bottle cap does not exist; wherein the opto-electronic switch 9 communicates with the controller of the bottling line via the cable 8.

In actual production, after a wine bottle on a beer filling production line is filled with beer, the cap is taken through the lower cap channel 6, then the wine bottle continues to move to the position of the cap clamping detection device below the transition plate, at the moment, if the photoelectric switch 9 senses the existence of the bottle cap, the light is emitted, if the bottle cap is not sensed, the light is not emitted, a cap missing signal is fed to a controller of the beer filling production line through the cable 8, and after the controller receives the cap missing signal, an instruction is sent to the knocking-out device, and the cap clamping problem is solved by the knocking-out device.

The striking device is arranged at the lower cover channel 6 and comprises an air inlet pipe 1, an air storage tank 3, an electromagnetic valve 4 and a nozzle 5, wherein one end of the air storage tank 3 is connected with the air inlet pipe 1, the other end of the air storage tank 3 is connected with the nozzle 5, air can enter the air storage tank 3 through the air inlet pipe 1 to supplement air for the air storage tank 3 and can be sprayed out from the air storage tank 3 through a nozzle hole of the nozzle 5, the electromagnetic valve 4 is arranged on the nozzle 5 and can control the air to pass through the nozzle 5, a nozzle hole of the nozzle 5 is aligned with the lowest bottle cap in the lower cover channel 6, and when the air is sprayed out from the nozzle hole, thrust can be applied to the lowest bottle cap in the lower cover channel 6 to help the bottle cap to slide out; wherein the solenoid valve 4 communicates with the controller of the bottling line via the cable 2.

In actual production, after the striking device receives an instruction of a controller, the electromagnetic valve 4 controls gas to be sprayed out from the gas storage tank 3 through the nozzle 5 and the nozzle hole, so that the bottle cap in the lower cover channel 6 is blown, the bottle cap slides out, and the problem of cap clamping is solved.

After the knocking device blows air to the bottle cap, if the problem of cap clamping is solved, the photoelectric switch 9 detects that the bottle caps exist on the wine bottles passing through the detection device subsequently; if the cap jamming problem is not solved, the bottle cap of the subsequently processed wine bottle can not be taken at the lower cap channel 6, the photoelectric switch 9 can detect that the bottle cap does not exist on the wine bottle passing through the detection device, and the photoelectric switch 9 can continue to feed a cap missing signal to the controller. If the controller receives 5 cap-lacking signals continuously, the controller sends a stop instruction to the beer filling production line to stop production, so that the continuous production of cap-free wine is avoided, and the production is continued after manual inspection and fault removal, so that the loss of wine liquid is reduced.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, so that any modification, equivalent change and modification made to the above embodiment according to the technical spirit of the present invention are within the scope of the technical solution of the present invention.

Claims

1. A device for detecting and knocking out a clamped cover of a sealing cover comprises a device for detecting the clamped cover and a device for knocking out the clamped cover, wherein the device for knocking out the clamped cover is arranged at a lower cover channel of an automatic filling production line;

the device is characterized in that the striking-out device comprises a gas storage tank and a nozzle, wherein an electromagnetic valve is arranged on the nozzle and used for controlling gas in the gas storage tank to be ejected out of a nozzle hole of the nozzle, and the nozzle hole is aligned to a sealing cover which is about to fall in the lower cover channel;

the cover clamping detection device comprises a photoelectric switch, the photoelectric switch can detect whether a sealing cover exists on a container below the photoelectric switch, emits light when detecting that the sealing cover exists, and sends a cover lack signal to a controller of the automatic filling production line when detecting that the sealing cover does not exist;

the controller sends a knocking-out instruction to the knocking-out device after receiving a cap-lack signal from the cap-clamping detection device, and the knocking-out device controls gas to be sprayed out by the electromagnetic valve after receiving the instruction, so that thrust is applied to the sealing cap in the lower cover channel.

2. The device for detecting and knocking out the stuck cover of the sealing cover according to claim 1, wherein the device for detecting stuck cover further comprises a pressure spring and a buckle, the photoelectric switch and the pressure spring are fixed on the transition plate through the buckle, after the container is filled, the container advances to a lower cover channel to obtain the sealing cover, then the container continues to advance to the position of the device for detecting stuck cover below the transition plate, and the photoelectric switch detects whether the sealing cover exists.

3. The seal cover jam-detection and ejection device of claim 1 further including a first cable connected to the opto-electronic switch and providing a communication path for the opto-electronic switch and the controller.

4. The device for detecting and driving out a stuck cover of a sealing cover according to claim 1, further comprising an air inlet pipe, wherein one end of the air storage tank is connected with the air inlet pipe, the other end of the air storage tank is connected with the nozzle, and air can enter the air storage tank through the air inlet pipe, supplement the air for the air storage tank and be ejected from the air storage tank through the nozzle hole of the nozzle.

5. The seal cover jam detection and ejection device of claim 1 wherein the ejection device further includes a second cable through which the ejection device communicates with the controller.