CN205313055U - Anticorrosive explosion -proof full -automatic bull filling baling line - Google Patents
Anticorrosive explosion -proof full -automatic bull filling baling line Download PDFInfo
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- CN205313055U CN205313055U CN201620021120.4U CN201620021120U CN205313055U CN 205313055 U CN205313055 U CN 205313055U CN 201620021120 U CN201620021120 U CN 201620021120U CN 205313055 U CN205313055 U CN 205313055U
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Abstract
The utility model discloses an anticorrosive explosion -proof full -automatic bull filling baling line, including the liquid filling machine that can carry out the filling to the bottle, the control system who has the adoption PLC of touch -sensitive screen, can install the interior stopper capper in the bottle to interior stopper, the stopper detects photoelectric sensor in going up, the stopper blocks a bottle baffle in going up, stopper pneumatic mechanism in going up, can install the enclosing cover upper cover machine on the bottle to the enclosing cover, go up the enclosing cover and detect photoelectric sensor, go up the enclosing cover and block a bottle baffle, go up enclosing cover pneumatic mechanism, can be quick -witted the spiral cover that the enclosing cover was screwed, the labeller, label and detect photoelectric sensor, automatic ink jet numbering machine, it detects photoelectric sensor to spout the sign indicating number, whole anticorrosive explosion -proof full -automatic bull filling baling line is carried throughout by transport mechanism and is responsible for transporting of bottle.
Description
Technical field
The utility model relates to automatic packaging machinery field, particularly a kind of anticorrosion explosion-proof full-automatic bull filling and package line.
Background technology
Along with economical and scientific and technical development, filling industry is quite fast at the development speed of China, and wherein very large effect has been brought into play in the improvement of filling apparatus. Based on the auto-filling equipment of PLC, be widely used in that edible oil is filling, lotion is filling and the field such as filling liquid in. But because hazardous chemical industry is anticorrosion and fire-fighting requires highly, bottle placer originally in use exists following deficiency: 1, antiseptic property is not strong, can not be used for filling as the concentrated sulfuric acid, nitric acid, hydrochloric acid etc. of the extremely strong chemicals of corrosivity. Otherwise, can cause equipment to be corroded very soon, can not normally use, and service life to be short, operating cost is high. 2, the contaminating impurity material producing in the product-filled process that is corroded, has reduced product purity, makes the high reagent of filling purity requirement often not reach quality requirements. In pouring process, due to chemicals corrosion storage tank and pipe section, cause by filling article contaminatedly, impurity increases, and has reduced the purity of product, and the reagent that especially filling purity is high does not reach quality requirements often. 3, the structure of meterage in weighting packaging process is more complicated, and especially on bull vial of liquid bottle placer, metering is more inconvenient; Though it is simple in structure that the flow channel for liquids time is controlled metering method, measuring accuracy is relatively low. 4, in use procedure, potential safety hazard is large, and protector can not meet the requirement of hazardous chemical industry, and pipeline or container are easily corroded and cause leaking in use, and the chemicals of deep-etching easily injures operator, causes security incident. 5, automaticity is not high enough, inefficiency. Because only have a filling head, at every turn can only a filling container, if for filling bottle, more cannot realize efficient batch production, filling efficiency is very low, and can not adapt to chemicals filling of the container that packing specification is different, labour intensity is larger, and filling efficiency is low.
Therefore; how to realize a kind of automaticity high; filling measurement precision is high; strengthened antiseptic property and safeguard protection performance, security performance is high, applied widely; cost is lower; simple to operate, safe and reliable, the anticorrosion explosion-proof full-automatic bull filling and package line that the filling efficiency of automation is high is technical problem urgently to be resolved hurrily in the industry.
Utility model content
Main purpose of the present utility model is to provide a kind of anticorrosion explosion-proof full-automatic bull filling and package line; be intended to realize a kind of automaticity high; filling measurement precision is high; strengthened antiseptic property and safeguard protection performance, security performance is high, applied widely; cost is lower; anticorrosion explosion-proof full-automatic bull filling and package line simple to operate, safe and reliable, the filling efficiency of automation is high.
The utility model proposes a kind of anticorrosion explosion-proof full-automatic bull filling and package line, comprise and can carry out filling bottle placer to bottle, with the control system of the employing PLC of touch-screen, interior plug can be installed to the interior plug sealing machine in bottle, in upper, plug detects photoelectric sensor, in upper, plug blocks bottle stopper plate, plug pneumatic mechanism in upper, enclosing cover can be installed to the enclosing cover tegmen machine on bottle, upper enclosing cover detects photoelectric sensor, upper enclosing cover blocks bottle stopper plate, upper enclosing cover pneumatic mechanism, the Cover whirling Machine that enclosing cover can be screwed, labelling machine, the detection photoelectric sensor of labelling, automatic code spraying, coding detects photoelectric sensor, whole anticorrosion explosion-proof full-automatic bull filling and package line is carried throughout by connecting gear and is responsible for transporting of bottle, bottle placer comprises protection cabinet, be located at protection cabinet top and carry out filling hopper by gravity flow principle, be located at the hopper feed pipe on hopper, be located at the hopper feed liquor control pneumatic operated valve on hopper feed pipe, be located at the floating ball liquid level control device in hopper, be located at the hopper passage on hopper, be located at the waste gas suction opeing on protection cabinet, be located at the control system of the employing PLC with touch-screen outside protection cabinet, enter a bottle photoelectric sensor, enter a bottle bottle blocking plate, can guarantee material feeding contraposition bottle latch notch device accurately, the filling head being connected with hopper, filling air valve, filling Pneumatic elevation executing agency, filling stepping control guiding mechanism, filling bottle latch notch stepping controlled adjuster, bottle outlet sideboard, bottle outlet photoelectric sensor, pneumatic mechanism is collected in the leakage that is positioned at filling head below, also comprise that the weighing that is positioned at the detection zone of weighing enters a bottle controller, weigh metering and detect photoelectric sensor, poidometer measuring device.
Preferably, connecting gear comprises the filling conveyer belt, sealing conveyer belt, the labeling coding conveyer belt that are connected by joint cover, driven by filling belt-driven motor, sealing belt-driven motor, labeling coding belt-driven motor by sprocket wheel, transfer rate is controlled according to need of production by control system.
Preferably, the workflow of anticorrosion explosion-proof full-automatic bull filling and package line is as follows: the preparatory stage: after start, carry out self-inspection and carry out the setting of canning means, parameter, hopper is reinforced: in hopper, feed in raw material and carry out liquid level monitoring by floating ball liquid level control device, filling: after having fed in raw material, conveyer belt drives bottle to move in the protection cabinet in filling district, detect a photoelectric sensor and detected upper one group while having completed filling program of bottle judgement when entering bottle, enter a bottle bottle blocking plate reset and exit, bottle outlet breast board advances location, and carries out into bottle program and counting, complete into bottle until enter when a bottle number reaches expectation quantity, conveyer belt break-off, bottle latch notch device advances under the drive of filling Pneumatic elevation executing agency, makes bottle accurately locate and aim at corresponding filling exit, when reinforced program with after entering a bottle program and completing, filling Pneumatic elevation executing agency drives filling head to move down and makes in the mouth of pipe insertion bottle of filling head, then filling air valve simultaneously opening filling head carries out filling, control system self-clocking, in the time that reaching the scheduled time respectively, closes the filling time of every bottle corresponding filling head, after whole bottles are all filled, on resetting, filling Pneumatic elevation executing agency move, bottle latch notch device resets and exits, the leakage that pneumatic mechanism advanced and collected filling head tube mouth is collected in leakage, then bottle latch notch device resets and exits, bottle outlet breast board resets and exits, conveyer belt starts and drives bottle to the detection zone motion of weighing, bottle outlet photoelectric sensor is sent to bottle outlet situation in control system and counts simultaneously, the detection of weighing: conveyer belt enters to the detection zone of weighing after driving the bottle of having filled to exit filling district, when weighing metering detection photoelectric sensor senses signal, poidometer measuring device is weighed and is played the effect of filling with loading quantity inspection, then the measure control computing module that the weighing results of every group and order is sent to control system calculates and obtains quality mean error, measure control computing module is according to result of calculation corresponding filling the time that control valve program is default of amendment automatically, simultaneously, in the time that quality exceedes the limiting value of allowable error, the automatic save data of control system alarm, thereby poidometer measuring device and measure control computing module composition can automatically be corrected the error raising filling measurement precision in pouring process and then can meet the filling time self-checking device of the filling requirement of bottle reagent, sealing: plug in upper: sealing conveyer belt drives bottles shift, when in upper, plug detection photoelectric sensor detects bottle, in upper, plug blocks bottle stopper plate and pushes location, in upper, plug program in the execution above of plug pneumatic mechanism, is pressed into bottleneck by interior plug, completes after interior plug action, upper interior plug blocks bottle stopper sheet reset and exits, enter interior plug recursive subroutine, meanwhile, enter enclosing cover program, upper enclosing cover: when upper enclosing cover detection photoelectric sensor detects bottle, upper enclosing cover blocks bottle stopper plate and pushes location, upper enclosing cover pneumatic mechanism is carried out upper enclosing cover program, to cover bottleneck outward, complete after enclosing cover action, upper enclosing cover blocks bottle stopper sheet reset and exits, and enters enclosing cover recursive subroutine, meanwhile, enter the next one and revolve enclosing cover program, revolve enclosing cover: under the drive of sealing conveyer belt, bottle enters Cover whirling Machine successively, and Cover whirling Machine is tightened enclosing cover, complete and revolve after enclosing cover action, enter and revolve enclosing cover recursive subroutine, meanwhile, enter next labeling program, start labeling coding conveyer belt, label: when the detection photoelectric sensor of labelling of surveying thing electric eye detects bottle, the press belt mechanism of labelling machine pastes label to deliver to labelled position, the header of labelling machine posts label, in the middle of carrying secretly, the outlet of labelling machine sends, complete after labeling action, enter labeling recursive subroutine, meanwhile, enter next coding program, coding: when coding detection photoelectric sensor detects bottle, enter coding recursive subroutine, automatic code spraying completes coding program, aforesaid operations circular flow, after whole filling and package workloads of setting complete, EP (end of program).
Preferably, hopper, hopper feed pipe, hopper feed liquor control pneumatic operated valve adopt steel lining polytetrafluoroethylene (PTFE) to be processed into, filling head adopts polytetrafluoroethylene (PTFE) to be processed into, filling conveyer belt adopts the material with strong antiseptic property to make, and sealing conveyer belt, labeling coding conveyer belt, sprocket wheel adopt stainless steel to make.
Preferably, floating ball liquid level control device is provided with the highest warning liquid level line, minimum warning liquid level line, can avoid overflow to cause security incident to can be used as the overfall of the last-ditch flanged dish of security protection thereby be provided with on hopper, hopper is provided with trash discharge mouth.
Preferably, in control system, be provided with the time relay that can control filling air valve work to realize the metering to filling liquid.
Preferably, the motor circuit of connecting gear is provided with overcurrent and overvoltage protector.
Preferably, touch-screen is connected with control system, can display parameters setting on touch-screen, running status, operation sequence and canning means can control by touch screen mode the work of control system.
Preferably, anticorrosion explosion-proof full-automatic bull filling and package line is also provided with emergency stop switch.
The utility model provides a kind of anticorrosion explosion-proof full-automatic bull filling and package line, meets the requirements such as hazardous chemical industry is anticorrosion and safe, can be widely used in that corrosivity is strong, the chemical industry in inflammable and explosive place. the utility model provides a kind of anticorrosion explosion-proof full-automatic bull filling and package line that adopts fabricated structure. by bottle placer, interior plug sealing machine, enclosing cover tegmen machine, Cover whirling Machine, labelling machine, automatic code spraying, whole production line is carried throughout by connecting gear, is responsible for transporting of container. the utility model not only has very strong antiseptic property and safety guarantee function, and can adapt to liquid material filling of the container that packing specification is different, realize the automation at dangerous material place filling and package, can replace operator to complete filling and package work in hazardous area, make this equipment can be widely used in hazardous chemical industry. this anticorrosion explosion-proof full-automatic bull filling and package line adopts PLC technology, frequency conversion control technique, stepping control technology, human machine interface technologies, photoelectric sensing, the pneumatic runner time that is executed in one of control able to programme to control measurement Law and design, also code spraying technology, strong aseptic technic, explosion-proof technology etc. are organically combined, produce the full-automatic filling and package production line of the anticorrosion explosion-proof type of combined type. the control system of PLC is carried out data acquisition and control to scene, realize collection and the control of various types of signal are carried out in scene, its major function has: with master system be touch-screen communication, gather and transmit filling information, on-line continuous gathers the analog input signals such as liquid level, frequency converter frequency, the on-off state signals such as Real-time Collection pump, magnetic valve, photoelectric sensor, approach switch, pneumatic actuator, and according to the various valve break-makes of service requirement output signal control, finally realize the automatic control to system. the control system of the PLC of this anticorrosion explosion-proof full-automatic bull filling and package line employing FPGA control and touch-screen are as its control subject, on hardware connects, control system and touch-screen and various device are contacted directly, obtain product information and manufacturing parameter from touch-screen, and according to various sensors in production line, control the action logic of a complete set of equipment, control the speed of conveyer belt, drive the speed of variable-frequency motor control conveyer belt, make it to mate with filling speed, realize overall control logic and the function of filling production lines, enhance productivity and filling accuracy. bottle placer is the capital equipment of this production line, and its performance plays conclusive effect for function and the efficiency of whole production line. in order to improve the performance of bottle placer, machine, gas, electrical integrated automatic assembly line that the automatic control systems such as control system, man-machine interface, conveyer belt frequency conversion speed-adjusting system, supercharging pneumatic part and photoelectric sensor by the PLC of control able to programme form are designed. wherein utilize touch screen technology to realize human-computer dialogue, operate machines, show running status, arrange and regulate various parameters, reach object simple to operate, utilize stepping control technology can adjust flexibly the position of filling head, to adapt to container filling of different volumes, utilize converter technique can adjust, control the speed of conveyer belts at different levels, match with the speed of each production engineering link, reach the object of enhancing productivity. this full corrosion-resistant bottle placer adopts control system, photoelectric sensing, the pneumatic runner time that is executed in one of touch screen technology, PLC to control measurement Law. the automaticity of this anticorrosion explosion-proof full-automatic bull filling and package line is high, filling measurement precision is high, strengthen anticorrosion explosion-proof performance, expand the scope of application, for an auto-filling difficult problem that solves class AB hazardous chemical place and deep-etching product provides safe and reliable equipment, and had simple to operate, safe and reliable, simple in structure, cost is lower, the filling efficiency advantages of higher of automation. it is high that the utility model has been realized a kind of automaticity, and filling measurement precision is high, strengthened antiseptic property and safeguard protection performance, security performance is high, applied widely, and cost is lower, anticorrosion explosion-proof full-automatic bull filling and package line simple to operate, safe and reliable, the filling efficiency of automation is high.
Brief description of the drawings
Fig. 1 is the perspective view of an embodiment of a kind of anticorrosion explosion-proof full-automatic bull filling and package line of the utility model;
Fig. 2 is the side schematic view of connecting gear in an embodiment of a kind of anticorrosion explosion-proof full-automatic bull filling and package line of the utility model, Photoelectric Detection and pneumatic control mechanism schematic diagram;
Fig. 3 is the stereochemical structure enlarged diagram of bottle placer in an embodiment of a kind of anticorrosion explosion-proof full-automatic bull filling and package line of the utility model;
Fig. 4 is the plan structure schematic diagram of labelling machine in an embodiment of a kind of anticorrosion explosion-proof full-automatic bull filling and package line of the utility model;
Fig. 5 is the functional-block diagram of control system in an embodiment of a kind of anticorrosion explosion-proof full-automatic bull filling and package line of the utility model;
Fig. 6 is the main program flow chart of control system in an embodiment of a kind of anticorrosion explosion-proof full-automatic bull filling and package line of the utility model.
Realization, functional characteristics and the advantage of the utility model object, in connection with embodiment, are described further with reference to accompanying drawing.
Detailed description of the invention
Should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
Referring to figs. 1 through Fig. 6, one embodiment of a kind of anticorrosion explosion-proof full-automatic bull filling and package line of the present utility model is proposed, comprise and can carry out filling bottle placer 100 to bottle, with the control system 8 of the employing PLC of touch-screen, interior plug can be installed to the interior plug sealing machine 200 in bottle, in upper, plug detects photoelectric sensor 201, in upper, plug blocks bottle stopper plate 202, plug pneumatic mechanism 203 in upper, enclosing cover can be installed to the enclosing cover tegmen machine 300 on bottle, upper enclosing cover detects photoelectric sensor 301, upper enclosing cover blocks bottle stopper plate 302, upper enclosing cover pneumatic mechanism 303, the Cover whirling Machine 400 that enclosing cover can be screwed, labelling machine 500, label and detect photoelectric sensor 501, automatic code spraying 600, coding detects photoelectric sensor 601, whole anticorrosion explosion-proof full-automatic bull filling and package line is carried throughout by connecting gear 1 and the transporting of responsible bottle.
Bottle placer 100 comprises protection cabinet 2, be located at protection cabinet 2 tops and carry out filling hopper 3 by gravity flow principle, be located at the hopper feed pipe 4 on hopper 3, be located at the hopper feed liquor control pneumatic operated valve 5 on hopper feed pipe 4, be located at the floating ball liquid level control device 6 in hopper 3, be located at the hopper passage on hopper 3, be located at the waste gas suction opeing 7 on protection cabinet 2, be located at the control system 8 of the employing PLC with touch-screen outside protection cabinet 2, enter bottle photoelectric sensor 9, enter bottle bottle blocking plate 10, can guarantee material feeding contraposition bottle latch notch device 11 accurately, be connected with hopper 3 filling 12, filling air valve, filling Pneumatic elevation executing agency, filling stepping control guiding mechanism, filling bottle latch notch stepping controlled adjuster 19, bottle outlet sideboard 13, bottle outlet photoelectric sensor 14, pneumatic mechanism 20 is collected in the leakage that is positioned at filling 12 belows, also comprise that the weighing that is positioned at the detection zone of weighing enters bottle controller 15, weigh metering and detect photoelectric sensor 16, poidometer measuring device 17.
Connecting gear 1 comprises the filling conveyer belt 101, sealing conveyer belt 102, the labeling coding conveyer belt 103 that are connected by joint cover 108, driven by filling belt-driven motor 105, sealing belt-driven motor 106, labeling coding belt-driven motor 107 by sprocket wheel 104, transfer rate is controlled according to need of production by control system 8.
The concrete workflow of this anticorrosion explosion-proof full-automatic bull filling and package line is as follows:
1, the preparatory stage: when after device power-up, auto-initiation, whether self-checking system is normal. if system is undesired, report to the police, if system is normal, on the touch-screen of control system 8, select canning means, and set according to demand relevant parameter, if container changes, enable the stepping control program of control system 8, according to bottle sizes, regulate filling stepping control guiding mechanism and filling bottle latch notch stepping controlled adjuster 19, reset the distance between distance and the bottle latch notch device 11 between filling 12, if filling capacity changes, to reset every bottle of filling Preset Time etc., then plug sealing machine 200 in connecting, labelling machine 500, the power supply of automatic code spraying 600, carry out filling preparation.
2, hopper is reinforced: after initial start-up or every group are filled, system auto feed, stops when liquid level reaches benchmark liquid level automatically, detects whether exceed benchmark liquid level, if equipment breaks down, when liquid level reaches the highest warning liquid level, reinforcedly stops and reporting to the police.
3, filling: to enter bottle operation: after having fed in raw material, filling conveyer belt 101 starts and drives bottle to move to filling district, detect a photoelectric sensor 18 and detected upper one group while having completed filling program of bottle judgement when entering bottle, entering 10 resets of bottle bottle blocking plate exits, bottle outlet breast board advances location, and carry out into bottle program and counting, complete into bottle until enter when a bottle number reaches expectation quantity, filling conveyer belt 101 break-ofves, bottle latch notch device 11 advances under the drive of filling Pneumatic elevation executing agency, makes bottle accurately locate and aim at corresponding filling exit. Fill operations: when reinforced program with after entering a bottle program and completing, filling Pneumatic elevation executing agency drives filling 12 and moves down in the mouth of pipe insertion bottle that makes filling 12, then filling the air valve of simultaneously opening filling 12 carries out filling, control system 8 self-clockings are closed corresponding filling 12 in the time that the filling time of every bottle reaches the scheduled time respectively. Move back bottle operation: after whole bottles are all filled, on resetting, filling Pneumatic elevation executing agency move, bottle latch notch device 11 resets and exits, the leakage that pneumatic mechanism 20 advanced and collected filling 12 mouths of pipe is collected in leakage, then bottle latch notch device 11 resets and exits, bottle outlet breast board resets and exits, and filling conveyer belt 101 starts and drives bottle to the detection zone motion of weighing, and bottle outlet photoelectric sensor 14 is sent to bottle outlet situation in control system 8 and counts simultaneously.
4, cyclic program: complete after filling program at the corresponding levels, enter filling recursive subroutine, meanwhile, filling conveyer belt 101 starts and drives the bottle of having filled exit filling district and enter the detection zone of weighing.
5, the detection of weighing: when weighing metering and detecting photoelectric sensor 16 and sense signal, poidometer measuring device 17 is weighed and is played the effect of filling with loading quantity inspection, then the measure control computing module that the weighing results of every group and order is sent to control system 8 calculates and obtains quality mean error, measure control computing module is according to result of calculation corresponding filling the time that control valve program is default of amendment automatically, simultaneously, in the time that quality exceedes the limiting value of allowable error, the automatic save data of control system 8 alarm, thereby poidometer measuring device 17 can automatically be corrected the error raising filling measurement precision in pouring process with measure control computing module composition and then can meet the filling time self-checking device of the filling requirement of bottle reagent.
6, sealing: plug in upper: sealing conveyer belt 102 drives bottles shift, when in upper, plug detection photoelectric sensor 201 detects bottle, in upper, plug blocks bottle stopper plate 202 and pushes location, in upper, plug program in 203 execution above of plug pneumatic mechanism, is pressed into bottleneck by interior plug, completes after interior plug action, upper interior plug blocks 202 resets of bottle stopper plate and exits, enter interior plug recursive subroutine, meanwhile, enter enclosing cover program. Upper enclosing cover: when upper enclosing cover detection photoelectric sensor 301 detects bottle, upper enclosing cover blocks bottle stopper plate 302 and pushes location, upper enclosing cover pneumatic mechanism 303 is carried out upper enclosing cover program, to cover bottleneck outward, complete after enclosing cover action, upper enclosing cover blocks 302 resets of bottle stopper plate and exits, and enters enclosing cover recursive subroutine, meanwhile, enter the next one and revolve enclosing cover program. Revolve enclosing cover: under the drive of sealing conveyer belt 102, bottle enters Cover whirling Machine 400 successively, and Cover whirling Machine 400 is tightened enclosing cover, complete and revolve after enclosing cover action, enter and revolve enclosing cover recursive subroutine, meanwhile, enter next labeling program, start labeling coding conveyer belt 103.
7, label: when the detection photoelectric sensor 501 of labelling of surveying thing electric eye 504 detects bottle, the press belt mechanism 503 of labelling machine 500 pastes label to deliver to labelled position, the header 505 of labelling machine 500 posts label, in the middle of carrying 506 secretly, the outlet of labelling machine 500 sends, complete after labeling action, enter labeling recursive subroutine, meanwhile, enter next coding program.
8, coding: when coding detection photoelectric sensor 601 detects bottle, enter coding recursive subroutine, automatic code spraying 600 completes coding program. Aforesaid operations circular flow, after whole filling and package workloads of setting complete, EP (end of program).
Bottle placer 100 is to utilize gravity flow principle to carry out filling. Adopt control system 8, photoelectric sensing, the pneumatic runner time that is executed in one of touch screen technology, PLC to control measurement Law. Material runner time control act and the comparison of Weighing method, have advantages of simple in structure, cost is low.
Bottle placer 100 adopts the filling method of descending, under the drive of filling Pneumatic elevation executing agency, under filling mouth to bottle just blanking when the end, thereby more on one side filling one side rise and play the effect of froth breaking, while avoiding filling, liquid spills simultaneously, effectively avoids accident to occur.
Bottle placer 100 adopts stepping control technology, need not increase spare part, only need adjust the switching that can complete fast different filling specification containers. Two-dimensional coordinate frame for movement can realize the adjustment of filling 12 horizontal levels and height, and x direction of principal axis only adopts a stepper motor just can realize equidistant synchronous adjustment of multiple filling 12 positions. Y axle provides power by a synchronous motor, realizes moving up and down of whole device.
In bottle placer 100, adopt and can guarantee in pouring process without water clock, without the gas filling valve of slavering over, improve security.
Hopper 3, hopper feed pipe 4, hopper feed liquor control pneumatic operated valve 5 adopt steel lining polytetrafluoroethylene (PTFE) to be processed into, adopt for filling 12 polytetrafluoroethylene (PTFE) to be processed into, filling conveyer belt 101 adopts the material with strong antiseptic property to make, sealing conveyer belt 102, labeling coding conveyer belt 103, sprocket wheel 104 adopt stainless steel to make, have that antiseptic property is high, mechanical strength high, can meet anticorrosion and safe requirement simultaneously, solve the problem of equipment anticorrosion performance, significantly extension device working life.
Floating ball liquid level control device 6 is provided with the highest warning liquid level line, minimum warning liquid level line, and while having avoided the basic liquid bit switch of floating ball liquid level control device 6 to break down, the interior overflow of hopper 3 causes the accident and the too low situation that causes error to increase of liquid level. When hopper 3 liquid levels reach the highest liquid level control bit, equipment autostop is also reported to the police, and avoids material in case to overflow the accident of damaging.
Can avoid overflow to cause security incident to can be used as the overfall of the last-ditch flanged dish of security protection thereby be provided with on hopper 3, hopper 3 is provided with trash discharge mouth.
In control system 8, be provided with the time relay that can control filling air valve work to realize the metering to filling liquid.
The motor circuit of connecting gear 1 is provided with overcurrent and overvoltage protector, and when occurring that abnormal conditions can autostop report to the police, guaranteeing can be going wrong or protect equipment when error in operation.
Touch-screen is connected with control system 8, and touch-screen can be set to color screen, can display parameters setting on touch-screen, running status, operation sequence and canning means can control by touch screen mode the work of control system 8. Picture is directly perceived, simple to operate, easy to maintenance. Key frame enters the sprite of each correspondence by each function of tonic chord button, carries out the monitoring of system; Manually on picture, some function buttons are set, respectively each action of system are carried out to manual operation; Also arrange and open the function button that switches other picture simultaneously; Start button on automatic picture starts automatically for system, halt system operation when scram button is used for emergency occurs, SR is for system reset and all clear after trouble shooting, and several indicator lamps are set are used for the running status of display system; Fault display frame shows all kinds of failure alarm signals, ejects immediately fault display frame in the time that system breaks down.
Anticorrosion explosion-proof full-automatic bull filling and package line is also provided with emergency stop switch, and emergency shutdown in the time that danger appears in equipment in operating process, avoids having an accident, and security performance is high.
And, a filling time self-checking device being made up of poidometer measuring device 17 and measure control computing module has been installed at bottle outlet place, automatically correct the error in pouring process, thereby significantly improve filling measurement precision, can meet the filling requirement of bottle reagent, meanwhile, poidometer measuring device 17 can also play the effect of filling with loading quantity inspection. A high-precision poidometer measuring device 17 has been installed at bottle outlet place, the weighing results of every group and order are sent to measure control computing module and calculate, compare with program preset value, calculate every group filling 12 filling errors, and obtain the quality mean error of multi-group data. Exceed allowable error if there is systematic error, quality error is converted into filling time error, automatically revise corresponding filling the time that control valve program is default, thereby significantly improved filling measurement precision, can meet the filling requirement of bottle reagent. Meanwhile, poidometer measuring device 17 can also play the effect of filling with loading quantity inspection, and in the time that quality exceedes the limiting value of allowable error, system is carried out data analysis processing and preservation automatically, and alarm.
In addition, the interior automatic liquid-level control device of having installed of hopper 3 is floating ball liquid level control device 6, every group fill after, automatic liquid-feeding next group of being allowed for access during to benchmark liquid level is filling, controls liquid level stabilizing, reaches the object that improves measuring accuracy.
The bottom of filling 12 is provided with leakage feeder, has solved the problem of filling 12 liquid contamination spilling and etching apparatus.
The highly versatile of this enclosed mechanism, and it is high to have spiral cover qualification rate, the advantage such as speed is fast, and operating maintenance is convenient. Enclosed mechanism comprises interior plug sealing machine 200, enclosing cover tegmen machine 300, Cover whirling Machine 400, in the time that bottle, lid change, without changing accessory, only on equipment, adjusts. This enclosed mechanism is also provided with Jia Ping endless belt mechanism, and the bottle of astasia or high bottle are suitable for too. This enclosed mechanism can arrange explosion prevention function according to the requirement of field of employment.
This enclosed mechanism adopts electromagnetic shock to manage this system, can accurately screen positive and negative bottle cap, accurately send fast lid. And, send that to cover track operation space large, can, continuously for lid, complete automated production by adjustable plate and gate control, save time, increase the benefit. And, can the operation of continous way sub-bottle, can free adjustment spiral cover speed. And, adopt motor to make spiral cover motive power, moment is suitable, and self-actuating brake and do not hinder bottle cap is adjusted air pressure height and is determined bottle cap degree of tightness. Torque all can regulate separately, can freely adjust the elasticity of spiral cover. Conversion packing specification only needs simple adjustment without changing accessory, easy and simple to handle, easy to maintenance easy.
Labelling machine 500 comprises labeling man-machine interface 502, press belt mechanism 503, survey thing electric eye 504, header 505, exports and carry 506 secretly, is arranged on labeling coding conveyer belt 103, and labeling coding conveyer belt 103 is driven by pipeline motor. This labelling machine 500 is multifunctional labeler 500, be applicable to the labeling of the one side of product, is furnished with material receiving desk more convenient by its operation, can quick-replaceable the bottle specifications of different sizes, simple to operate, neat, attractive in appearance, clean, clean easily, there is explosion prevention function, go for the labeling of every profession and trade product single side face.
Ink jet numbering machine has good stability, and nozzle ink sprays China ink and presses stablely, can set, can automatic detection and adjustment. And easy to operate, human oriented design. One key switch machine, message delay spray printing. By large screen display, giant-screen is detection part fault in real time, also has warning function and hommization and helps work function, is also provided with prompting menu on giant-screen, be equipped with the soft-touch type operation keyboard that more meets ergonomics, make operating function improve and be widely used. This ink jet numbering machine multiple functional, the optional positive sequence of spray printing direction, inverted order, oppositely, reversing etc., four kinds of directions can arbitrarily regulate. Language can use the combination spray printing information such as Chinese, English, numeral. Can automatically show product counting, lot number, class number etc. The spray printing information content comprises other picture and text combined informations such as Chinese, English, numeral, date, lot number. This ink jet numbering machine has explosion prevention function, can be applicable to the coding operation of every profession and trade product.
The control system 8 of PLC can be adjusted according to bottle the speed of conveyer belt by frequency converter, select multistage speed control system according to bottle stream situation, and conveyer belt speed is well mated with bottle placer 100 speed, makes to transmit bottle steady. In the situation that filling speed is constant, bottle Flow Velocity must be consistent with filling speed, in order to be consistent, need to the bottle stream pulse detecting be input in control system 8 with a photoelectric sensor, control frequency converter multistage velocity modulation speed by the control system 8 of PLC, and can realize upper monitoring. Control circuit is arranged in explosion stack, has explosion prevention function, can be applicable to every profession and trade.
The utility model provides a kind of anticorrosion explosion-proof full-automatic bull filling and package line, meets the requirements such as hazardous chemical industry is anticorrosion and safe, can be widely used in that corrosivity is strong, the chemical industry in inflammable and explosive place. the utility model provides a kind of anticorrosion explosion-proof full-automatic bull filling and package line that adopts fabricated structure. by bottle placer 100, interior plug sealing machine 200, enclosing cover tegmen machine 300, Cover whirling Machine 400, labelling machine 500, automatic code spraying 600, whole production line is carried throughout by connecting gear 1, is responsible for transporting of container. the utility model not only has very strong antiseptic property and safety guarantee function, and can adapt to liquid material filling of the container that packing specification is different, realize the automation at dangerous material place filling and package, can replace operator to complete filling and package work in hazardous area, make this equipment can be widely used in hazardous chemical industry. this anticorrosion explosion-proof full-automatic bull filling and package line adopts PLC technology, frequency conversion control technique, stepping control technology, human machine interface technologies, photoelectric sensing, the pneumatic runner time that is executed in one of control able to programme to control measurement Law and design, also code spraying technology, strong aseptic technic, explosion-proof technology etc. are organically combined, produce the full-automatic filling and package production line of the anticorrosion explosion-proof type of combined type. the control system 8 of PLC is carried out data acquisition and control to scene, realize collection and the control of various types of signal are carried out in scene, its major function has: with master system be touch-screen communication, gather and transmit filling information, on-line continuous gathers the analog input signals such as liquid level, frequency converter frequency, the on-off state signals such as Real-time Collection pump, magnetic valve, photoelectric sensor, approach switch, pneumatic actuator, and according to the various valve break-makes of service requirement output signal control, finally realize the automatic control to system. the control system 8 of the PLC of this anticorrosion explosion-proof full-automatic bull filling and package line employing FPGA control and touch-screen are as its control subject, on hardware connects, control system 8 is contacted directly with touch-screen and various device, obtain product information and manufacturing parameter from touch-screen, and according to various sensors in production line, control the action logic of a complete set of equipment, control the speed of conveyer belt, drive the speed of variable-frequency motor control conveyer belt, make it to mate with filling speed, realize overall control logic and the function of filling production lines, enhance productivity and filling accuracy. bottle placer 100 is capital equipments of this production line, and its performance plays conclusive effect for function and the efficiency of whole production line. in order to improve the performance of bottle placer 100, machine, gas, electrical integrated automatic assembly line that the automatic control systems 8 such as control system 8, man-machine interface, conveyer belt frequency conversion speed-adjusting system, supercharging pneumatic part and photoelectric sensor by the PLC of control able to programme form are designed. wherein utilize touch screen technology to realize human-computer dialogue, operate machines, show running status, arrange and regulate various parameters, reach object simple to operate, utilize stepping control technology can adjust flexibly the position of filling 12, to adapt to container filling of different volumes, utilize converter technique can adjust, control the speed of conveyer belts at different levels, match with the speed of each production engineering link, reach the object of enhancing productivity. this full corrosion-resistant bottle placer 100 adopts control system 8, photoelectric sensing, the pneumatic runner time that is executed in one of touch screen technology, PLC to control measurement Law. the automaticity of this anticorrosion explosion-proof full-automatic bull filling and package line is high, filling measurement precision is high, strengthen anticorrosion explosion-proof performance, expand the scope of application, for an auto-filling difficult problem that solves class AB hazardous chemical place and deep-etching product provides safe and reliable equipment, and had simple to operate, safe and reliable, simple in structure, cost is lower, the filling efficiency advantages of higher of automation. it is high that the utility model has been realized a kind of automaticity, and filling measurement precision is high, strengthened antiseptic property and safeguard protection performance, security performance is high, applied widely, and cost is lower, anticorrosion explosion-proof full-automatic bull filling and package line simple to operate, safe and reliable, the filling efficiency of automation is high.
The foregoing is only preferred embodiment of the present utility model; not thereby limit the scope of the claims of the present utility model; every equivalent structure transformation that utilizes the utility model description and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.
Claims (8)
1. an anticorrosion explosion-proof full-automatic bull filling and package line, it is characterized in that, comprise and can carry out filling bottle placer to bottle, with the control system of the employing PLC of touch-screen, interior plug can be installed to the interior plug sealing machine in bottle, in upper, plug detects photoelectric sensor, in upper, plug blocks bottle stopper plate, plug pneumatic mechanism in upper, enclosing cover can be installed to the enclosing cover tegmen machine on bottle, upper enclosing cover detects photoelectric sensor, upper enclosing cover blocks bottle stopper plate, upper enclosing cover pneumatic mechanism, the Cover whirling Machine that enclosing cover can be screwed, labelling machine, the detection photoelectric sensor of labelling, automatic code spraying, coding detects photoelectric sensor, whole anticorrosion explosion-proof full-automatic bull filling and package line is carried throughout by connecting gear and is responsible for transporting of bottle,
Bottle placer comprises protection cabinet, be located at protection cabinet top and carry out filling hopper by gravity flow principle, be located at the hopper feed pipe on hopper, be located at the hopper feed liquor control pneumatic operated valve on hopper feed pipe, be located at the floating ball liquid level control device in hopper, be located at the hopper passage on hopper, be located at the waste gas suction opeing on protection cabinet, be located at the control system of the employing PLC with touch-screen outside protection cabinet, enter a bottle photoelectric sensor, enter a bottle bottle blocking plate, can guarantee material feeding contraposition bottle latch notch device accurately, the filling head being connected with hopper, filling air valve, filling Pneumatic elevation executing agency, filling stepping control guiding mechanism, filling bottle latch notch stepping controlled adjuster, bottle outlet sideboard, bottle outlet photoelectric sensor, pneumatic mechanism is collected in the leakage that is positioned at filling head below, also comprise that the weighing that is positioned at the detection zone of weighing enters a bottle controller, weigh metering and detect photoelectric sensor, poidometer measuring device.
2. the anticorrosion explosion-proof full-automatic bull filling and package line of one according to claim 1, it is characterized in that, connecting gear comprises the filling conveyer belt, sealing conveyer belt, the labeling coding conveyer belt that are connected by joint cover, driven by filling belt-driven motor, sealing belt-driven motor, labeling coding belt-driven motor by sprocket wheel, transfer rate is controlled according to need of production by control system.
3. the anticorrosion explosion-proof full-automatic bull filling and package line of one according to claim 1 and 2, it is characterized in that, hopper, hopper feed pipe, hopper feed liquor control pneumatic operated valve adopt steel lining polytetrafluoroethylene (PTFE) to be processed into, filling head adopts polytetrafluoroethylene (PTFE) to be processed into, filling conveyer belt adopts the material with antiseptic property to make, and sealing conveyer belt, labeling coding conveyer belt, sprocket wheel adopt stainless steel to make.
4. the anticorrosion explosion-proof full-automatic bull filling and package line of one according to claim 3, it is characterized in that, floating ball liquid level control device is provided with the highest warning liquid level line, minimum warning liquid level line, can avoid overflow to cause security incident to can be used as the overfall of the last-ditch flanged dish of security protection thereby be provided with on hopper, hopper is provided with trash discharge mouth.
5. the anticorrosion explosion-proof full-automatic bull filling and package line of one according to claim 4, is characterized in that, is provided with the time relay that can control filling air valve work to realize the metering to filling liquid in control system.
6. the anticorrosion explosion-proof full-automatic bull filling and package line of one according to claim 5, is characterized in that, the motor circuit of connecting gear is provided with overcurrent and overvoltage protector.
7. the anticorrosion explosion-proof full-automatic bull filling and package line of one according to claim 6, it is characterized in that, touch-screen is connected with control system, can display parameters setting on touch-screen, running status, operation sequence and canning means can control by touch screen mode the work of control system.
8. the anticorrosion explosion-proof full-automatic bull filling and package line of one according to claim 7, is characterized in that, anticorrosion explosion-proof full-automatic bull filling and package line is also provided with emergency stop switch.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620021120.4U CN205313055U (en) | 2016-01-12 | 2016-01-12 | Anticorrosive explosion -proof full -automatic bull filling baling line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620021120.4U CN205313055U (en) | 2016-01-12 | 2016-01-12 | Anticorrosive explosion -proof full -automatic bull filling baling line |
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| CN205313055U true CN205313055U (en) | 2016-06-15 |
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| CN201620021120.4U Withdrawn - After Issue CN205313055U (en) | 2016-01-12 | 2016-01-12 | Anticorrosive explosion -proof full -automatic bull filling baling line |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105502259A (en) * | 2016-01-12 | 2016-04-20 | 罗光洲 | Anti-corrosion and anti-explosion full-automatic multihead filling packaging line |
| CN106429229A (en) * | 2016-08-25 | 2017-02-22 | 德清秋水果汁有限公司 | Bottle delivery system |
| CN107235463A (en) * | 2017-07-26 | 2017-10-10 | 四川科伦药业股份有限公司 | The bottle placer system and its filling quantity measuring method of filling amount can be monitored |
| CN107618713A (en) * | 2016-07-14 | 2018-01-23 | 中山天业智能装备科技有限公司 | A kind of filling packaging production system of weighing based on remote control |
| CN109081291A (en) * | 2018-08-07 | 2018-12-25 | 仲恒衡器(苏州)有限公司 | A kind of automatically quantitative filling machine |
| CN111377604A (en) * | 2020-02-19 | 2020-07-07 | 德州晶华药用玻璃有限公司 | Automatic thermoplastic packaging process for glass ball bottle series products |
-
2016
- 2016-01-12 CN CN201620021120.4U patent/CN205313055U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105502259A (en) * | 2016-01-12 | 2016-04-20 | 罗光洲 | Anti-corrosion and anti-explosion full-automatic multihead filling packaging line |
| CN107618713A (en) * | 2016-07-14 | 2018-01-23 | 中山天业智能装备科技有限公司 | A kind of filling packaging production system of weighing based on remote control |
| CN106429229A (en) * | 2016-08-25 | 2017-02-22 | 德清秋水果汁有限公司 | Bottle delivery system |
| CN107235463A (en) * | 2017-07-26 | 2017-10-10 | 四川科伦药业股份有限公司 | The bottle placer system and its filling quantity measuring method of filling amount can be monitored |
| CN109081291A (en) * | 2018-08-07 | 2018-12-25 | 仲恒衡器(苏州)有限公司 | A kind of automatically quantitative filling machine |
| CN111377604A (en) * | 2020-02-19 | 2020-07-07 | 德州晶华药用玻璃有限公司 | Automatic thermoplastic packaging process for glass ball bottle series products |
| CN111377604B (en) * | 2020-02-19 | 2022-07-22 | 德州晶华药用玻璃有限公司 | Automatic thermoplastic packaging process for glass ball bottle series products |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160615 Effective date of abandoning: 20171229 |