SUMMERY OF THE UTILITY MODEL
In order to achieve the purpose, the utility model provides the following technical scheme: an automatic ceramic chip boxing machine comprises a base, wherein an electric cylinder push rod assembly is arranged at the top of the base, a first conveying belt assembly is arranged on the left side of the top of the base, a second conveying belt assembly is arranged on the right side of the first conveying belt assembly, a pneumatic clamp assembly is fixedly connected to the top of the base, a ceramic chip dividing disc assembly is arranged at the bottom of the pneumatic clamp assembly, and a second ceramic chip dividing disc assembly is arranged at the top of the base;
the electric cylinder push rod assembly comprises a bearing plate, a material receiving disc is arranged on one side of the bearing plate, a second electric cylinder conveying belt is arranged on one side of the material receiving disc, and a pneumatic clamp is arranged on one side of the second electric cylinder conveying belt;
the first conveyor belt assembly comprises a first conveyor belt take-up pan, a baffle cylinder is arranged at the bottom of the first conveyor belt take-up pan, a first conveyor belt is arranged on the right side of the first conveyor belt take-up pan, a first pneumatic clamp is arranged on one side, close to the baffle cylinder, of the first conveyor belt, the other end of the first pneumatic clamp is provided with an index plate, and a rack is arranged on one side, close to the first conveyor belt, of the index plate;
no. two conveyer belt equipment is including No. two conveyer belt take-up pans, No. two conveyer belt take-up pan bottoms are provided with a plurality of support frames, No. two conveyer belt take-up pan sides are provided with No. two air jig, No. two air jig one side are provided with the belt baffle, No. two conveyer belt equipment keep away from one side of a conveyer belt equipment and are provided with the connecting plate, the connecting plate is kept away from belt baffle one side and is provided with the striker plate cylinder.
Preferably, the pneumatic clamp assembly comprises a workbench, a top clamp is arranged at the bottom of the workbench, a subpackaging disc is arranged at the bottom of the top clamp, and a top conveying belt is arranged at the top of the top clamp.
Set up the equipment of electric jar push rod, conveyer belt equipment No. one, No. two conveyer belt equipments, pneumatic fixture equipment internal arrangement, potsherd graduated disk equipment and No. two potsherd graduated disk equipments, the position between potsherd graduated disk equipment and No. two potsherd graduated disk equipments is taken to the potsherd through conveyer belt equipment and No. two conveyer belt equipments to the device, then top anchor clamps through among the pneumatic fixture equipment carry out the partial shipment with the potsherd of putting in order, whole journey is operated through machinery, need not the human input, and the working time is saved, and the work efficiency is improved.
Preferably, the equipment of potsherd graduated disk includes push pedal and material collecting tray, push pedal one side is provided with the push pedal cylinder, the push pedal opposite side is provided with the graduated disk conveyer belt, the push pedal bottom is provided with the graduated disk conveyer belt No. two, graduated disk conveyer belt bottom No. two is provided with graduated disk electricity jar push rod, push pedal bottom and material collecting tray top overlap joint, the push pedal is located the material collecting tray top and is the seesaw.
Preferably, No. two potsherd graduated disks equipment includes No. two push pedal cylinders and supporting shoe, No. two push pedal cylinder tops and supporting shoe bottom fixed connection, No. two push pedal cylinder bottoms and base swing joint, supporting shoe top fixedly connected with third graduated disk conveyer belt, the inside third graduated disk push rod that is provided with of third graduated disk conveyer belt.
Preferably, the bottom of the bearing plate is fixedly connected with the top of the base, and the pneumatic clamp is positioned on the right side of the second conveying belt assembly.
Preferably, the baffle cylinder is connected with a conveyer belt transmission, No. one conveyer belt both sides are provided with the baffle, No. one pneumatic fixture and baffle fixed connection, the conveyer belt outside cup joints with the baffle.
Preferably, No. two conveyer belt equipment still includes the conveyer belt No. two, the belt baffle cup joints with No. two conveyer belts, No. two conveyer belt take-up (stock) pans are located No. two conveyer belts left sides.
Preferably, the top clamp is connected with the inner line of the split charging tray, and the bottom of the workbench is in transmission connection with the top clamp through a top conveying belt.
Preferably, the number of the third-number plate-dividing conveying belts is four, and the four third-number plate-dividing conveying belts are located at the top of the supporting block and are distributed circumferentially.
A use method of an automatic ceramic chip boxing machine comprises the following use steps:
s1: putting the ceramic wafer into a first conveyor belt assembly, and conveying the ceramic wafer into a second conveyor belt inside a second conveyor belt assembly through the first conveyor belt;
s2: the second conveyor belt conveys the ceramic chip to one side of the pneumatic clamp, the pneumatic clamp is started, and the ceramic chip is pushed to the ceramic chip dividing plate assembly;
s3: the ceramic plates are orderly arranged in the material receiving disc, when the material receiving disc is full, the push plate is started, the push plate is operated to move from the back side of the material receiving disc to the front side of the material receiving disc, and then the electric cylinder push rod of the dividing disc is started to move the arranged material receiving disc to the position of the sub-dividing disc;
s4: starting a top clamp to operate the subpackaging disc to clamp the arranged ceramic sheets to a third subpackaging disc conveyer belt;
s5: when a third-number plate-dividing conveyer belt is full of side rotating supporting blocks, the other empty third-number plate-dividing conveyer belt is located at the working position
Compared with the prior art, the utility model provides an automatic ceramic chip boxing machine and a working method thereof, and the automatic ceramic chip boxing machine has the following beneficial effects:
1. this automatic cartoning machine of potsherd and method of operation thereof, through setting up electric jar push rod equipment, the equipment of conveyer belt No. one, the equipment of No. two conveyer belts, pneumatic fixture equipment internal device, the equipment of potsherd graduated disk and the equipment of potsherd graduated disk No. two, the device is through the equipment of conveyer belt No. one and the equipment of No. two conveyer belts with the potsherd to the potsherd graduated disk equipment with No. two potsherd graduated disk equipment between the position, then top anchor clamps through among the pneumatic fixture equipment carry out the partial shipment with the potsherd of putting in order, whole journey is operated through machinery, need not the human input, the working time is saved, the effect that improves work efficiency has been reached.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Embodiment of automatic ceramic chip boxing machine
Referring to fig. 1-7, an automatic boxing machine for ceramic plates comprises a base 1, wherein an electric cylinder push rod assembly 2 is arranged at the top of the base 1, a first conveying belt assembly 3 is arranged at the left side of the top of the base 1, a second conveying belt assembly 4 is arranged at the right side of the first conveying belt assembly 3, a pneumatic clamp assembly 5 is fixedly connected to the top of the base 1, a ceramic plate dividing disc assembly 6 is arranged at the bottom of the pneumatic clamp assembly 5, and a second ceramic plate dividing disc assembly 7 is arranged at the top of the base 1;
the electric cylinder push rod assembly 2 comprises a bearing plate 201, wherein a material receiving disc 202 is arranged on one side of the bearing plate 201, a second electric cylinder conveying belt 203 is arranged on one side of the material receiving disc 202, and a pneumatic clamp 204 is arranged on one side of the second electric cylinder conveying belt 203;
the first conveyor belt assembly 3 comprises a first conveyor belt receiving tray 301, a baffle cylinder 302 is arranged at the bottom of the first conveyor belt receiving tray 301, a first conveyor belt 303 is arranged on the right side of the first conveyor belt receiving tray 301, a first pneumatic clamp 304 is arranged on one side, close to the baffle cylinder 302, of the first conveyor belt 303, the other end of the first pneumatic clamp 304 is provided with an index plate 306, and a rack 305 is arranged on one side, close to the first conveyor belt 303, of the index plate 306;
no. two conveyer belt equipment 4 includes No. two conveyer belt take-up (stock) pan 401, and No. two conveyer belt take-up (stock) pan 401 bottoms are provided with a plurality of support frames 402, and No. two conveyer belt take-up (stock) pan 401 sides are provided with No. two air jig 403, and No. two air jig 403 one side is provided with apron 404, and No. two conveyer belt equipment 4 keep away from one side of conveyer belt equipment 3 and be provided with connecting plate 405, and apron 404 one side is kept away from to connecting plate 405 is provided with striker plate cylinder 406.
Specifically, the pneumatic clamp assembly 5 comprises a workbench 501, a top clamp 502 is arranged at the bottom of the workbench 501, a subpackaging disc 503 is arranged at the bottom of the top clamp 502, and a top conveyor belt 504 is arranged at the top of the top clamp 502.
Through the technical scheme, set up electric jar push rod equipment 2, a conveyer belt equipment 3, No. two conveyer belt equipment 4, 5 interior devices of air jig equipment, potsherd graduated disk equipment 6 and No. two potsherd graduated disk equipment 7, the position between potsherd graduated disk equipment 6 and No. two potsherd graduated disk equipment 7 equipment is taken with the potsherd through conveyer belt equipment 3 and No. two conveyer belt equipment 4 to the device, then carry out the partial shipment through the top anchor clamps in the air jig equipment 5 with the potsherd of putting in order, whole journey is operated through machinery, need not the human input, and the working time is saved, and the work efficiency is improved.
Specifically, ceramic wafer graduated disk equipment 6 includes push pedal 601 and receipts charging tray 602, and push pedal 601 one side is provided with push pedal cylinder 603, and push pedal 601 opposite side is provided with graduated disk conveyer belt 604, and push pedal 601 bottom is provided with No. two graduated disk conveyer belts 605, and No. two graduated disk conveyer belts 605 bottom is provided with graduated disk electric cylinder push rod 606, and push pedal 601 bottom and the overlap joint of receiving tray 602 top, push pedal 601 are located and receive charging tray 602 top and be the seesaw.
Through the technical scheme, the number of the material receiving discs 602 is two, when one material receiving disc 602 is fully collected, the indexing disc electric cylinder push rod 606 pushes the material receiving disc 602 to the left side, and all signals and circuit control included in the ceramic wafer indexing disc assembly 6 are in the prior art.
Specifically, No. two ceramic wafer graduated disk equipment 7 includes No. two push pedal cylinders 701 and supporting shoe 702, and No. two push pedal cylinders 701 top and supporting shoe 702 bottom fixed connection, No. two push pedal cylinders 701 bottom and base 1 swing joint, and No. three graduated disk conveyer belt 703 is connected to supporting shoe 702 top fixed connection, and No. three graduated disk push rod 704 is provided with inside No. three graduated disk conveyer belt 703.
Through the technical scheme, all signals and line control that No. two potsherd graduated disk equipment includes are prior art, No. two push pedal cylinder 701 and supporting shoe 702 are the pivoted simultaneously, and both bottoms all with base 1 swing joint, when collecting when being close to No. three graduated disk conveyer belts 703 of potsherd graduated disk equipment 6 and full, the inside received signal of device then rotates, and its turned angle's control is prior art.
Specifically, the bottom of the bearing plate 201 is fixedly connected with the top of the base 1, and the pneumatic clamp 204 is located on the right side of the second conveyor belt assembly 4.
Through the technical scheme, all signals and line control included in the electric cylinder push rod assembly 2 are the prior art, and when the ceramic plate is positioned on one side of the pneumatic clamp 204, the pneumatic clamp 204 pushes the ceramic plate by sending signals inside.
Specifically, baffle cylinder 302 is connected with a conveyer belt 303 transmission, and a conveyer belt 303 both sides are provided with the baffle, and air jig 304 and baffle fixed connection, conveyer belt 303 outside and baffle cup joint.
Through above-mentioned technical scheme, all signals and circuit control that a conveyer belt equipment 3 includes are prior art, and the baffle is not with a conveyer belt 303 contact, and there is strutting arrangement bottom a conveyer belt 303, and baffle cylinder 302 controls the distance between two baffles for the distance between two baffles can make the potsherd be vertical state completely and drop.
Specifically, No. 4 conveyer belt equipment still includes No. two conveyer belts, and belt baffle 404 cup joints with No. two conveyer belts, and No. two conveyer belt take-up (take-up) pan 401 are located No. two conveyer belts left sides.
Through above-mentioned technical scheme, all signals and the line control that No. two conveyer belt equipment 4 includes are prior art, and the setting between belt baffle 404 and No. two conveyer belts is the same with No. 303 conveyer belts, and the distance between belt baffle 404 is adjusted according to the needs of work.
Specifically, the top clamp 502 is connected with the inner line of the split charging tray 503, and the bottom of the working platform 501 is in transmission connection with the top clamp 502 through a top conveyor belt 504.
Through the technical scheme, the top clamp 502 is controlled by the top conveyor belt 504, the top clamp can move left, right, front and back, but the moving distance is the distance between the material receiving disc 602 and the third sub-disc conveyor belt 703, the top clamp can convey the arranged ceramic plates in the material receiving disc 602 to the third sub-disc conveyor belt 703, and the calibration technology is the prior art.
Specifically, four third-stage conveyer belts 703 are provided, and four third-stage conveyer belts 703 are circumferentially distributed on the top of the supporting block 702.
Through the technical scheme, the arrangement of the three-number-three-plate conveyor belt 703 is mainly used for better and faster arrangement of the ceramic plates and time saving.
Example two
Embodiment of using method of automatic ceramic chip boxing machine
A use method of an automatic ceramic chip boxing machine comprises the following use steps:
s1: putting the ceramic wafer into a first conveyor belt assembly, and conveying the ceramic wafer into a second conveyor belt inside a second conveyor belt assembly through the first conveyor belt;
s2: the second conveyor belt conveys the ceramic chip to one side of the pneumatic clamp, the pneumatic clamp is started, and the ceramic chip is pushed to the ceramic chip dividing plate assembly;
s3: the ceramic plates are regularly arranged in the material receiving disc, when the material receiving disc is full, the push plate is started, the push plate is operated to move from the back side of the material receiving disc to the front side of the material receiving disc, and then the electric cylinder push rod of the dividing disc is started to move the arranged material receiving disc to the sub-distribution disc;
s4: starting a top clamp to operate the subpackaging disc to clamp the arranged ceramic sheets to a third subpackaging disc conveyer belt;
s5: when one third-number plate-dividing conveyer belt is full of the side rotating supporting block, the other empty third-number plate-dividing conveyer belt is located at the working position.
Through the technical scheme, firstly, a worker adjusts the distance between the baffle and the belt baffle 404 through the size of the ceramic wafer, then the device is started, so that the ceramic wafer is conveyed from the first conveyor belt 303 to the second conveyor belt, in the process, due to the action of the baffle, the ceramic wafer is conveyed in a standing state and conveyed to a position between the pneumatic clamp 204 and the material receiving disc 602, because the baffle is not arranged at the position, the ceramic wafer is square on the device, the pneumatic clamp 204 pushes the horizontally-arranged ceramic wafer to enter the material receiving disc 602, when the material receiving disc 602 is full, the electric cylinder push rod 606 of the dividing disc pushes the material receiving disc 602 to move towards the left side, at the moment, the top clamp 502 receives a signal, the ceramic wafer in the material receiving disc 602 is clamped into the third dividing disc conveyor belt 703, and when one third dividing disc conveyor belt 703 is full, the third dividing disc push rod 704 fixes the ceramic wafer in the material receiving disc 602, then the supporting block 702 is rotated so that the third dial push rod 704 of the next hole is located at the original position.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.