CN216884741U

CN216884741U - Constant temperature equipment suitable for automobile production line

Info

Publication number: CN216884741U
Application number: CN202122828501.7U
Authority: CN
Inventors: 徐志宏
Original assignee: Jilin Jinggou Technology Co ltd
Current assignee: Jilin Jinggou Technology Co ltd
Priority date: 2021-11-18
Filing date: 2021-11-18
Publication date: 2022-07-05
Anticipated expiration: 2031-11-18

Abstract

The utility model discloses a constant temperature device suitable for an automobile production line, which belongs to the technical field of mechanical manufacturing and comprises an external box body, wherein a discharge door and a feed door are respectively arranged on the front side and the rear side of the external box body, the upper ends of the discharge door and the feed door are fixedly connected with the upper end surface of the external box body, a plurality of interlayer trays are arranged in the external box body, a photoelectric sensor is fixed on each interlayer tray, a heating element is arranged on the lower layer in the external box body, an air duct and a temperature sensor are arranged on the inner walls of the two sides in the external box body, the air duct is used for realizing a main channel of circulating heating, and the temperature sensor is arranged in the external box body and used for detecting the temperature of the inner cavity of the external box body in real time. The constant temperature device is suitable for the production processes of the assembly line of the internal and external decoration of the whole automobile, the assembly line of the automobile door, the pre-batch assembly and the like, and is suitable for constant temperature equipment for storing various parts; the device has the functions of safety, reliability, good sealing performance, stable temperature control, in-situ detection, timing heating and the like.

Description

Constant temperature equipment suitable for automobile production line

Technical Field

The utility model belongs to the technical field of machine manufacturing, and particularly relates to a constant temperature device suitable for an automobile production line.

Background

In the automobile production process, the assembly of parts in the assembly line of the internal and external decorations of the whole automobile, the assembly line of the automobile door and the pre-batch assembly process is an important link, for example, some plastic pieces with glue can be assembled well after being preheated, or the parts can be assembled conveniently after being preheated in a constant temperature device because the outdoor temperature is lower;

the constant temperature equipment of present automobile production line mainly comprises aluminium system line stick frame, the transparent quartzy soft board of plastics shelters from, electric heating pipe, independent control cabinet etc. has a lot of potential safety hazards, and specific current situation is as follows:

firstly, a control cabinet and a main body are separated, the arrangement occupies a large space, a connecting air pipe between the control cabinet and main body equipment is not attractive, and potential safety hazards are caused;

secondly, hidden danger exists in the safety aspect of the leakage of the heating pipe;

the strength of the frame made of the aluminum wire rod is low, and the sealing performance of the crystal soft plate made of the main body outer panel is poor;

a bracket form for hanging parts is adopted in the main body, and the loaded parts are single;

the interior does not have functions of in-situ detection, timing heating and the like.

SUMMERY OF THE UTILITY MODEL

In order to overcome the main problems of large occupied space, unattractive appearance, leakage of a heating element, poor sealing property, single part placement, no on-site detection, timing heating and the like of the constant temperature device in the prior art, the utility model provides the constant temperature device suitable for an automobile production line, the constant temperature device is suitable for the production processes of an internal and external decoration assembly line of the whole automobile, an automobile door assembly line, pre-batch assembly and the like, and is suitable for constant temperature equipment for storing various parts; the device has the functions of safety, reliability, good sealing property, stable temperature control, in-situ detection, timing heating and the like.

The utility model is realized by the following technical scheme:

a constant temperature device suitable for an automobile production line comprises an external box body 1 and a control system 5, wherein a discharge door 2 and a feeding door are respectively arranged on the front side and the rear side of the external box body 1, the upper ends of the discharge door 2 and the feeding door are fixedly connected with the upper end face of the external box body 1, a plurality of interlayer trays 4 are arranged inside the external box body 1 and used for placing parts, photoelectric sensors 6 are fixed on the interlayer trays 4, the photoelectric sensors 6 are used for detecting the parts placed on the interlayer trays 4, the photoelectric sensors 6 send detected signals to the control system 5, and the detected signals are displayed by a touch screen interface of the control system 5; the inside lower floor of outside box 1 is provided with heating element 3, and the inside both sides inner wall of outside box 1 is provided with wind channel and temperature sensor, the wind channel is used for realizing the main passageway of circulation heating, temperature sensor is used for the temperature of the 1 inner chamber of real-time detection outside box.

Furthermore, the discharge door and the feeding door are high-temperature-resistant magnetic door curtains, so that the sealing effect is excellent, and an operator can conveniently take parts to assemble the production line.

Furthermore, the upper ends of the discharge door and the feed door are fixed at the edge of the upper end surface of the external box body 1 through bolts, and the discharge door and the feed door are respectively composed of a plurality of transparent rectangular door curtains.

Further, magnets are arranged on two sides of the long edge of each rectangular door curtain, and every two adjacent rectangular door curtains are connected through the magnets.

Furthermore, four interlayer trays 4 are uniformly arranged inside the external box body 1 and are made of stainless steel 304.

Furthermore, stainless steel L-shaped angle iron supports are arranged on two sides of the inner wall of the external box body 1, and the interlayer tray 4 is fixed inside the external box body 1 through the stainless steel L-shaped angle iron supports.

Furthermore, four horse riding casters are arranged at four corners of the bottom of the external box body 1, so that the external box body is convenient to move or fix.

Furthermore, the inside of the external box body 1 is a stainless steel inner container, so that the heating environment at medium and low temperature can be resisted, and the inside is free of corrosion and clean and attractive.

Further, a touch screen of the control system 5 is fixed on the outer side of the outer box body 1, so that man-machine interface interactive operation is realized.

Furthermore, the inside lower floor of outside box 1 is provided with overtemperature alarm sensor for the temperature of real-time detection outside box 1 lower floor can overtemperature alarm when guaranteeing that heating element is overheated unusual.

Compared with the prior art, the utility model has the following advantages:

1. the integral constant temperature device adopts an integrated design, saves space and is convenient to maintain and operate;

2. the heating element of the constant temperature device is arranged at the bottom of the box body, so that potential safety hazards do not exist;

3. the constant temperature device adopts the high-temperature magnetic suction door curtain, the material taking and feeding are both beneficial to the operation of operators, the sealing performance is particularly good, and the temperature inside the constant temperature box can be ensured to be stable;

4. the inside interlayer tray form that adopts of this constant temperature equipment can place a very large variety of part, arranges the detection in place on the interlayer tray moreover, can heat the part timing.

Drawings

In order to more clearly illustrate the detailed description of the utility model or the technical solutions in the prior art, the drawings that are needed in the detailed description of the utility model or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.

FIG. 1 is a first structural schematic diagram of a thermostat for an automobile production line according to the present invention;

FIG. 2 is a second schematic view of a thermostat for an automobile production line according to the present invention;

FIG. 3 is a front view of a thermostat suitable for use in an automotive production line in accordance with the present invention;

in the figure: the device comprises an external box body 1, a discharge door 2, a heating element 3, an interlayer tray 4, a control system 5 and a photoelectric sensor 6.

Detailed Description

The following embodiments are only used for illustrating the technical solutions of the present invention more clearly, and therefore, the following embodiments are only used as examples, and the protection scope of the present invention is not limited thereby.

It is to be noted that, unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the utility model pertains.

Example 1

As shown in fig. 1 and 2, the present embodiment provides a thermostat suitable for an automobile production line, including an external box 1, where a discharge door 2 and a feed door are respectively disposed on front and back sides of the external box 1, upper ends of the discharge door 2 and the feed door are fixedly connected to an upper end surface of the external box 1, a plurality of interlayer trays 4 are disposed inside the external box 1 and used for placing parts, a photoelectric sensor 6 is fixed on each interlayer tray 4, the photoelectric sensor 6 is used for detecting the parts placed on the interlayer trays 4, the photoelectric sensor 6 sends detected signals to a control system 5, the detected signals are displayed by a touch screen interface of the control system 5, and a timing and heating function may also be disposed on the touch screen; the inside lower floor of outside box 1 is provided with heating element 3, and the inside both sides inner wall of outside box 1 is provided with wind channel and temperature sensor, the wind channel is for realizing the main passageway of cyclic heating, mainly follows the interior wind channel air supply of touch-sensitive screen side, gets back to the bottom of box heating chamber from opposite wind channel, inhales the hot-blast wind channel of touch-sensitive screen side in heating chamber through the fan, accomplishes the circulation promptly. The temperature sensor is used for detecting the temperature of the inner cavity of the external box body 1 in real time.

The external box body 1 is formed by sheet metal component pairing, the internal part is formed by welding a section bar frame, the surface of the equipment is subjected to surface treatment by processes of polishing twice, spraying primer, electrostatic spraying and the like, the seam positions uniformly keep a 0.5mm gap, and the ceramic fiber heat-insulating cotton adopted by the middle interlayer is paved in a staggered joint manner.

The discharge door and the feeding door are high-temperature-resistant magnetic door curtains, so that the sealing effect is excellent, and an operator can conveniently take a part to assemble the production line.

The upper ends of the discharge door and the feed door are fixed at the edge of the upper end surface of the external box body 1 through bolts, and the discharge door and the feed door are formed by a plurality of transparent rectangular door curtains.

The long edge of each rectangular door curtain is provided with a magnet, and two adjacent rectangular door curtains are connected through the magnets.

Four interlayer trays which are made of stainless steel 304 are uniformly arranged inside the external box body 1.

Stainless steel L-shaped angle iron supports are arranged on two sides of the inner wall of the external box body 1, and the interlayer tray 4 is fixed inside the external box body 1 through the stainless steel L-shaped angle iron supports.

Four horse riding wheels are arranged at four corners of the bottom of the external box body 1, and are convenient to move or fix.

The inside of the external box body 1 is a stainless steel inner container, so that the external box body can resist a medium-low temperature heating environment, and can ensure that the inside is rustless, clean and beautiful.

And a touch screen of the control system 5 is fixed on the outer side of the outer box body 1, so that the man-machine interface interactive operation is realized.

The inside lower floor of outside box 1 is provided with overtemperature prote alarm sensor for the temperature of real-time detection outside box 1 lower floor can overtemperature alarm when guaranteeing that heating element is overheated unusual.

The working process of the constant temperature device suitable for the automobile production line is as follows:

firstly, the process of delivering and taking the parts is as follows: lifting the magnetic door curtain at the feeding side, placing the parts at the station on the interlayer tray, then putting down the door curtain of the feeding door, lifting the magnetic door curtain at the material taking side after the parts meet the standard requirements, taking away the parts, and automatically putting down and attracting the door curtain of the discharging door;

secondly, the device start-up procedure is as follows: 1. checking that a power supply indicator lamp is lightened, and resetting and turning on the emergency stop switch; a PLC power knob is rotated rightwards to transmit power, and a PLC control power supply is started; 3. opening a manual picture, and setting set values of a master control temperature, a monitoring temperature and an overtemperature alarm temperature; 4. starting (green light is on) according to an output power supply on an operation panel; and operating an 'automatic' button on the touch screen, namely automatically starting heating of the incubator and starting automatic operation.

The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the above embodiments, and various simple modifications can be made to the technical solution of the present invention within the technical idea of the present invention, and these simple modifications are within the protective scope of the present invention.

It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and the utility model is not described in any way for the possible combinations in order to avoid unnecessary repetition.

In addition, any combination of the various embodiments of the present invention is also possible, and the same should be considered as the disclosure of the present invention as long as it does not depart from the spirit of the present invention.

Claims

1. The constant temperature device suitable for the automobile production line is characterized by comprising an external box body (1) and a control system (5), wherein a discharge door (2) and a feeding door are respectively arranged on the front side and the rear side of the external box body (1), the upper ends of the discharge door (2) and the feeding door are fixedly connected with the upper end face of the external box body (1), a plurality of interlayer trays (4) are arranged in the external box body (1) and used for placing parts, photoelectric sensors (6) are fixed on the interlayer trays (4), the photoelectric sensors (6) are used for detecting the parts placed on the interlayer trays (4), the photoelectric sensors (6) send detected signals to the control system (5), and the signals are displayed by a touch screen interface of the control system (5); the inside lower floor of outside box (1) is provided with heating element (3), and the inside both sides inner wall of outside box (1) is provided with wind channel and temperature sensor, the wind channel is used for realizing the main passageway of circulation heating, temperature sensor is used for the temperature of real-time detection outside box (1) inner chamber.

2. The thermostat device suitable for the automobile production line as claimed in claim 1, wherein the discharge door and the feed door are high temperature resistant magnetic door curtains, which has excellent sealing effect and facilitates the assembly of the production line by an operator taking the parts.

3. The thermostat device for the automobile production line is characterized in that the upper ends of the discharging door and the feeding door are fixed at the edge of the upper end face of the outer box body (1) through bolts, and the discharging door and the feeding door are composed of a plurality of transparent rectangular door curtains.

4. The thermostat device suitable for the automobile production line is characterized in that magnets are arranged on two sides of the long side of each rectangular door curtain, and every two adjacent rectangular door curtains are connected through the magnets.

5. The thermostat device suitable for the automobile production line is characterized in that four interlayer trays (4) are uniformly arranged inside the outer box body (1) and are made of stainless steel 304.

6. The thermostat device suitable for the automobile production line as claimed in claim 1, wherein the inner wall of the outer box (1) is provided with stainless steel L-shaped angle iron supports on both sides, and the interlayer tray 4 is fixed inside the outer box (1) through the stainless steel L-shaped angle iron supports.

7. The thermostat device for the automobile production line is characterized in that four horseshoes are arranged at the four corners of the bottom of the outer box body (1) to facilitate moving or fixing.

8. The thermostat device applicable to the automobile production line according to claim 1, characterized in that the inside of the outer box body (1) is a stainless steel inner container.

9. The thermostat device for the automobile production line according to claim 1, wherein the touch screen of the control system (5) is fixed outside the outer box body 1 to realize man-machine interface interaction.

10. The thermostat device applicable to the automobile production line is characterized in that the inner lower layer of the outer box body (1) is provided with an overtemperature alarm sensor for detecting the temperature of the lower layer of the outer box body (1) in real time and ensuring that the overtemperature alarm can be given when the heating element is overheated abnormally.