CN205448292U - Intelligent industry air heater - Google Patents

Intelligent industry air heater Download PDF

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Publication number
CN205448292U
CN205448292U CN201520402325.2U CN201520402325U CN205448292U CN 205448292 U CN205448292 U CN 205448292U CN 201520402325 U CN201520402325 U CN 201520402325U CN 205448292 U CN205448292 U CN 205448292U
Authority
CN
China
Prior art keywords
blower fan
heater
cartridge heater
heating wire
core post
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201520402325.2U
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Chinese (zh)
Inventor
朱浩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Minglu Automation Technology Co ltd
Original Assignee
Shanghai Minglu Automation Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Minglu Automation Technology Co ltd filed Critical Shanghai Minglu Automation Technology Co ltd
Priority to CN201520402325.2U priority Critical patent/CN205448292U/en
Application granted granted Critical
Publication of CN205448292U publication Critical patent/CN205448292U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model provides an intelligent industry air heater which includes the fan, is located the left organism of fan, be located the left air outlet of organism, be located inside cartridge heater and the temperature control system of organism, be equipped with heat preservation cotton layer in the cartridge heater and be located the inside heating wire and porcelain core post of heat preservation cotton layer, the heating wire is cellularly with the porcelain core post, temperature control system include the control of singlechip and NULL printed circuit board, PLC electric connection touch -sensitive screen and text display ware, with PLC electric connection's touch -sensitive screen and text display ware, be located the left temperature sensor of cartridge heater, a plurality of temperature sensor and information transmit receive antenna. Control through temperature control system the industry air heater, it is simple swift.

Description

Intelligent industrial air heater
Technical field
This utility model belongs to industrial air heater technical field, is specifically related to a kind of intelligent industrial air heater.
Background technology
From ancient times to the present, industrial air heater is to provide the device of hot air source, and the hot-air blower from life is exactly a hair-dryer in simple terms, but along with the progress of technology, need to be rapidly achieved the temperature process required for industrial product to industry produces, it is necessary to large-scale powerful hot-air blower meets demand.And, no matter it is electronics, food, pharmacy, printing, or the industry such as packaging, rubber and plastic and glass is required for using hot-air blower, its be suitable to heating, solidification, aging, dissolve, the operation needs such as be dried, it is supporting to be that elaboration hot blast exports the optimal heat wind regime of the automation installations such as stove, drying oven, baking oven.But although industrial air heater has the application of strick precaution, but it operates complexity, it is entirely for manually monitoring, and to required technological temperature, need completely manually to process voluntarily, operation easier is big, veteran personnel are needed to operate, the most in use, each position real time data cannot be monitored, cannot store, cannot remotely control, when multiple stage hot-air blower is controlled, it is unable to reach website formula to control, finally, in view of hot-air blower is heater strip pyrotoxin, cannot ensure during start, whether have whether wind regime or shutdown drop to suitable temperature and ensure not dry combustion method when switching on and shutting down.
Utility model content
In order to solve the problems referred to above that prior art exists, this utility model provides a kind of intelligent industrial air heater that can effectively solve above-mentioned technical problem.
The technical scheme that this utility model is used is: a kind of intelligent industrial air heater, it includes blower fan, it is positioned at the body on the left of described blower fan, it is positioned at the air outlet on the left of described body, it is positioned at cartridge heater and the temperature control system of described internal body, it is provided with heat-preservation cotton layer in described cartridge heater and is positioned at the heating wire within described heat-preservation cotton layer and porcelain core post, described heating wire is cellular with porcelain core post, described temperature control system includes that single-chip microcomputer controls with integrated chip printed circuit board, the touch screen of PLC electric connection and text display, the touch screen being electrically connected with PLC and text display, if being positioned at the dry temperature sensor on the left of described cartridge heater and information launching reception antenna.
Described heating wire is fixing with the inner surface of described heat-preservation cotton layer with the outer surface of pottery porcelain core post to be connected, and described heating wire and porcelain core post are cylinder.
It is provided with cover plate on the left of described cartridge heater, described cover plate is cuboid, and is provided with the through hole running through surface around, and described through hole is cylindrical shape, the right surface of described cover plate is fixing with the left surface of described cartridge heater to be connected, and described through hole is just to described heat-preservation cotton layer and heating wire porcelain core post.
Described temperature sensor is evenly distributed on the inside of described cartridge heater air outlet.
The described inside including that single-chip microcomputer and the control of integrated chip printed circuit board and PLC control to be arranged at described body.
Described blower fan is provided with discharge pipe and is positioned at the first blower fan connecting plate on the left of described discharge pipe, in described air velocity transducer and temperature sensor are arranged at described discharge pipe or be arranged on described first blower fan connecting plate, and is positioned at the left side of described cartridge heater.
The beneficial effects of the utility model are: the intelligent industrial air heater of this utility model is simple to operate; it has manual mode and automatic mode; there are a key start and key shutdown; but can ensure that wind regime just starts heating, during shutdown, temperature is reduced to allow temperature automatic shutdown, thus protects operator's motility to machine; additionally; this utility model has long-range remote control function, during for dangerous materials process and inconvenient manual operation, is remotely controlled remotely control;Control method of the present utility model uses advanced integrated package single-chip microcomputer to control with automated production PLC touch screen, completely solve the people's free operability to technique, and can be according to different technological requirements, control method real time modifying degree achieves the goal;When this utility model normally uses; user can monitor the temperature coefficient at each position, and corresponding protection act is made in trouble point, each position, because there being the existence of processor; can can carry out docking long-range control with multiple websites by communication modes with real-time query technique;During finally for multiple stage apparatus control, this utility model can use the automated production PLC of advanced person and the control of the total standing posture of touch screen, multiple stage is converged, air outlet air velocity transducer additionally can be installed, fixing wind speed is set to control blower fan and does PID VFC;This utility model intelligent industrial hot-air blower can be according to different demands, immediately programme controlled a type can be revised, change controls to require and substantially need not during technique spend hardware cost, it is only necessary to software modification, so there is changeable space more reliable, more flexible to process.
Accompanying drawing explanation
Fig. 1 is that this utility model intelligent industrial air heater single-chip microcomputer controls front view with integrated package;
Fig. 2 is the left view that the intelligent industrial air heater single-chip microcomputer of this utility model shown in Fig. 1 controls with integrated package;
Fig. 3 is the blower fan constitutional diagram with cartridge heater of the intelligent industrial air heater of this utility model shown in Fig. 1;
Fig. 4 is the structural representation of the cartridge heater of the intelligent industrial air heater of this utility model shown in Fig. 1;
Fig. 5 is that the single-chip microcomputer integrated package of the intelligent industrial air heater of this utility model shown in Fig. 1 controls main circuit electrical schematic diagram;
Fig. 6 is that the single-chip microcomputer integrated package of the intelligent industrial air heater of this utility model shown in Fig. 1 controls control panel figure;
Fig. 7 is the front view that utility model intelligent industrial air heater PLC controls with touch screen and text display;
Fig. 8 is the side view that this utility model intelligent industrial air heater PLC controls with touch screen and text display;
Fig. 9 is PLC and touch screen and the main circuit electrical schematic diagram of text display control of the intelligent industrial air heater of this utility model;
Figure 10 is PLC and touch screen and the control electrical schematic diagram of text display control of the intelligent industrial air heater of this utility model;
In figure: 1, blower fan;11, blower fan discharge pipe;12, the first blower fan connecting plate;2, body;3, spike is propped up;4, operating area;5, air outlet;6, cartridge heater;61, heat-preservation cotton layer;62, heating wire porcelain core post;63, electrode;64, heat-insulation layer cover plate;65, blower fan rebound;66, the second blower fan connecting plate;67, cover plate.
Detailed description of the invention
As shown in Figures 1 to 10, the intelligent industrial air heater of this utility model includes blower fan 1, is positioned at the body 2 on the left of described blower fan 1, is positioned at the spike 3 below described body 2, is positioned at the air outlet 5 on the left of described body 2, is positioned at the cartridge heater 6 within described body 2 and the temperature control system of described hot-air blower.
As shown in Figures 1 to 10, described blower fan 1 is positioned at the right side of described body 2, and described blower fan 1 is provided with blower fan discharge pipe 11 and is positioned at the first blower fan connecting plate 12 on the left of described blower fan discharge pipe 11.Extraneous wind is drawn into the inside of described blower fan 1 by described blower fan 1, described blower fan discharge pipe 11 communicates with the inside of described blower fan 1, the wind that described blower fan 1 sucks in is discharged through described blower fan discharge pipe 11, described first blower fan connecting plate 12 is fixing with described blower fan discharge pipe 11 to be connected, described first blower fan connecting plate 12 is in cuboid, described first blower fan connecting plate 12 is provided with the first through hole running through surface around, and described first through hole is rectangular-shaped.
As shown in Figures 1 to 10, described body 2 is positioned at the left side of described blower fan 1, and described body 2 is provided with the operating area 4 being positioned on front surface and is positioned at a spike 3 of lower section.Described operating area 4 is arranged on the front surface of described body 2, operates this utility model for user.Described spike 3 is provided with four, described spike 3 is in cuboid, the upper surface of described spike 3 is fixing with the lower surface of described body 2 to be connected, described body 2 is played effective support by described spike 3, the right surface that described blower fan discharge pipe 11 passes described body 2 extends to the inside of described body 2, and described first blower fan connecting plate 12 is positioned at the inside of described body 2.
As shown in Figures 1 to 10, described air outlet 5 is in hollow cylinder, and described air outlet 5 is positioned at the left side of described body 2, and described air outlet 5 is fixing with described body 2 to be connected.Wind through heating is discharged from described air outlet 5.
As shown in Figures 1 to 10, described cartridge heater 6 is in hollow cylinder, described cartridge heater 6 horizontal positioned, described cartridge heater 6 is provided with internally positioned heat-preservation cotton layer 61, is positioned at the heating wire porcelain core post 62 within described heat-preservation cotton layer 61, the electrode 63 being positioned on lower surface, is positioned at the heat-insulation layer cover plate 64 on right side, is positioned at the blower fan filtering plate 65 on the right side of described heat-insulation layer cover plate 64, is positioned at the second blower fan connecting plate 66 on the right side of described blower fan filtering plate 65 and is positioned at the cover plate 67 in left side.Described heat-preservation cotton layer 61 be cross section be circular main body, the inner surface of the outer surface of described heat-preservation cotton layer 61 and described cartridge heater 6 is fixing to be connected, and described heat-preservation cotton layer 61, so that the temperature in cartridge heater 6 keeps constant, prevents heat lost.Described heating wire porcelain core post 62, described heating wire porcelain core post 62 is in honeycomb bar shape, the outer surface of described heating wire porcelain core post 62 is fixing with the inner surface of described heat-preservation cotton layer 61 to be connected, and described heating wire porcelain core post 62 is in cylinder, and described heating wire porcelain core post 62 is connected with described electrode 63, make electric-heating-wire-heating therein, owing to described heating wire porcelain core post 62 is in honeycomb bar shape, so its efficiency of heating surface is high, and when wind is come in, rate of heat exchange is high, decreases the waste of the energy.Described electrode 63 runs through the lower surface of described cartridge heater 6 and extends to the outside of described cartridge heater 6, and described electrode 63 is for being connected with extraneous power supply, and the heating wire in described heating wire porcelain core post 62 passes through cable and is electrically connected with electrode 63.Described heat-insulation layer cover plate 64 is in cuboid, described heat-insulation layer cover plate 64 is provided with the second through hole running through surface around, described second through hole is cylindrical shape, the left surface of described heat-insulation layer cover plate 64 is fixing with the right surface of described cartridge heater 6 to be connected, and described second through hole is just to the heat-preservation cotton layer 61 in described cartridge heater 6 and heating wire porcelain core post 62.Described blower fan filtering plate 65 is in cuboid, described blower fan filtering plate 65 is provided with the third through-hole running through surface around, described third through-hole is cylindrical shape, the left surface of described blower fan filtering plate 65 is fixing with the right surface of described heat-insulation layer cover plate 64 to be connected, described third through-hole is identical with the diameter of described second through hole, and described third through-hole is just to described second through hole.Described second blower fan connecting plate 66 is in cuboid, described second blower fan connecting plate 66 is provided with the fourth hole running through surface around, described fourth hole is cylindrical shape, the right surface of described blower fan filtering plate 65 is fixing with the left surface of described second blower fan connecting plate 66 to be connected, described fourth hole is identical with described third through-hole diameter, and described fourth hole is just to described third through-hole.The left surface of described first blower fan connecting plate 12 is fixing with the right surface of described second blower fan connecting plate 66 to be connected.Described cover plate 67 is in cuboid, described cover plate 67 is provided with the fifth hole running through surface around, described fifth hole is cylindrical shape, the right surface of described cover plate 67 is fixing with the left surface of described cartridge heater 6 to be connected, described fifth hole is identical with described fourth hole diameter, and described fifth hole is just to described heat-preservation cotton layer 61 and heating wire porcelain core post 62.The right-hand member of described air outlet 5 is directed at described fifth hole and fixing with the left surface of described cover plate 67 is connected so that the inside of described cartridge heater 6 communicates with the inside of described air outlet 5.
The temperature control system of described this utility model intelligent industrial hot-air blower also includes single-chip microcomputer integrated package printed circuit board plate and touch screen and the text display of PLC electric connection, is positioned at the temperature sensor within air outlet 5 and is positioned at the air velocity transducer of air outlet 5, information transmitting reception antenna.Described single-chip microcomputer is arranged at inside or other suitable positions of described body 2, and described single-chip microcomputer is shown to user mainly for the treatment of various data and by these data.Described PLC is electrically connected with touch screen and text display, so that user can directly operate on touch screen text display, described touch screen text display is arranged on the front surface of described body 2.Described temperature sensor is provided with several, and described temperature sensor is evenly distributed on the inside of described air outlet 5, and described temperature sensor is electrically connected with described PLC touch screen, thus the convenient temperature reading each temperature sensor.Described temperature sensor can also be arranged on air outlet cover plate 67, as long as being positioned at the left side of described cartridge heater 6, and the height of blower fan actual discharge quantity of fan temperature can be monitored, described temperature sensor is electrically connected with described PLC such that it is able to recognize the height of the right actual leaving air temp of cartridge heater 6, when temperature is less than design temperature, single-chip microcomputer just can make electrode 63 be energized, thus begin to warm up, when described temperature sensor detection temperature is higher than design temperature, stop electrified regulation.Described signal emitting structural antenna remote control is electrically connected with described single-chip microcomputer and PLC, and it can outwardly send signal, it is also possible to receive command signal so that single-chip microcomputer and PLC make corresponding operating according to this command signal, it is achieved thereby that remotely control.
This utility model is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present utility model; no matter but in its shape or structure, make any change; every have same as the present application or akin technical scheme, within all falling within protection domain of the present utility model.

Claims (6)

1. an intelligent industrial air heater, it includes blower fan, it is positioned at the body on the left of described blower fan, it is positioned at the air outlet on the left of described body, it is positioned at cartridge heater and the temperature control system of described internal body, it is characterized in that: be provided with heat-preservation cotton layer in described cartridge heater and be positioned at the heating wire within described heat-preservation cotton layer and porcelain core post, described heating wire is cellular with porcelain core post, described temperature control system includes that single-chip microcomputer controls with integrated chip printed circuit board, the touch screen of PLC electric connection and text display, the touch screen being electrically connected with PLC and text display, it is positioned at the air velocity transducer on the left of described cartridge heater, if dry temperature sensor and information launch reception antenna.
Intelligent industrial air heater the most according to claim 1, it is characterised in that: described heating wire is fixing with the inner surface of described heat-preservation cotton layer with the outer surface of pottery porcelain core post to be connected, and described heating wire and porcelain core post are cylinder.
Intelligent industrial air heater the most according to claim 2, it is characterized in that: on the left of described cartridge heater, be provided with cover plate, described cover plate is cuboid, and it is provided with the through hole running through surface around, described through hole is cylindrical shape, the right surface of described cover plate is fixing with the left surface of described cartridge heater to be connected, and described through hole is just to described heat-preservation cotton layer and heating wire porcelain core post.
Intelligent industrial air heater the most according to claim 3, it is characterised in that: described temperature sensor is evenly distributed on the inside of described cartridge heater air outlet.
Intelligent industrial air heater the most according to claim 4, it is characterised in that include described in: that single-chip microcomputer is arranged at the inside of described body with the control of integrated chip printed circuit board and PLC control.
Intelligent industrial air heater the most according to claim 5, it is characterized in that: described blower fan is provided with discharge pipe and is positioned at the first blower fan connecting plate on the left of described discharge pipe, described temperature sensor is arranged in described discharge pipe or is arranged on described first blower fan connecting plate, and is positioned at the left side of described cartridge heater.
CN201520402325.2U 2015-06-11 2015-06-11 Intelligent industry air heater Expired - Fee Related CN205448292U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520402325.2U CN205448292U (en) 2015-06-11 2015-06-11 Intelligent industry air heater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520402325.2U CN205448292U (en) 2015-06-11 2015-06-11 Intelligent industry air heater

Publications (1)

Publication Number Publication Date
CN205448292U true CN205448292U (en) 2016-08-10

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201520402325.2U Expired - Fee Related CN205448292U (en) 2015-06-11 2015-06-11 Intelligent industry air heater

Country Status (1)

Country Link
CN (1) CN205448292U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105091326A (en) * 2015-06-11 2015-11-25 上海铭麓自动化科技有限公司 Intelligent industrial air heater

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105091326A (en) * 2015-06-11 2015-11-25 上海铭麓自动化科技有限公司 Intelligent industrial air heater

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160810

Termination date: 20170611

CF01 Termination of patent right due to non-payment of annual fee