CN216883412U - Detachable and integrated shot blasting and powder spraying production line - Google Patents
Detachable and integrated shot blasting and powder spraying production line Download PDFInfo
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- CN216883412U CN216883412U CN202220393803.8U CN202220393803U CN216883412U CN 216883412 U CN216883412 U CN 216883412U CN 202220393803 U CN202220393803 U CN 202220393803U CN 216883412 U CN216883412 U CN 216883412U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The utility model discloses a detachable and integrated shot blasting and powder spraying production line which comprises a shot blasting system, a powder spraying system, an integrated material conveying assembly and a split material conveying assembly, wherein the shot blasting system is connected with the powder spraying system through a pipeline; the integral material conveying component is annularly arranged, and the shot blasting system and the powder spraying system are successively arranged on the integral material conveying component; the split material conveying assemblies are annularly arranged, and the shot blasting system is also arranged on the split material conveying assemblies; the shot blasting system comprises a rack, an air blower, a sand box, gravel, a sand blasting pipe, a first in-box conveying assembly and a gravel recycling device; the powder spraying system comprises a curing furnace, a secondary recovery cabinet, an active carbon purification bin, a chimney, a powder spraying chamber and a second in-box conveying assembly. The detachable and integrated shot blasting and powder spraying production line provided by the utility model solves the problems of time and labor loss during workpiece circulation and environmental pollution caused by steel shots and dust possibly scattered in a workshop; meanwhile, when the workpiece is only required to be shot-blasted, the equipment can be disassembled to operate and locally operate.
Description
Technical Field
The utility model relates to the technical field of surface treatment processing equipment, in particular to a detachable and integrated shot blasting and powder spraying production line.
Background
In the machining production, mechanical parts such as aluminum templates, climbing frames, steel profiles, castings and the like have the defects of oil stains, rust oxide scales and the like on the surfaces after preliminary machining or long-term storage, and the workpieces meeting the standards can be obtained only after the rust removal and spraying treatment of the mechanical parts. In the current enterprise production, rust removal is generally carried out through a shot blasting machine, workpieces are subjected to surface treatment through the shot blasting machine, a large amount of steel shots and dust can exist on the surfaces, before spraying, the workpieces are required to be subjected to surface cleaning, in the process, the workpieces are subjected to multiple transitions and feeding and discharging processes, the steel shots and the dust of the workpieces can possibly scatter to a workshop and pollute the environment, in addition, the multiple transitions and the feeding and discharging processes need to frequently occupy workshop equipment, and a plurality of workers are required to operate for a long time, so that the working efficiency is low, and the labor intensity is high.
Therefore, the shot blasting and powder spraying equipment which is originally created at home and abroad and integrated is designed, is mainly suitable for surface treatment of aluminum templates, climbing frames and steel products, solves the problems of time and labor loss during workpiece circulation and avoids the problem that steel shots and dust are likely to fall to workshops to pollute the environment; meanwhile, when the workpiece is only required to be subjected to shot blasting or powder spraying processing, the equipment can be operated in a split mode and operated locally.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a detachable and integrated shot blasting and powder spraying production line, which solves the problems of time and labor loss during workpiece circulation and environmental pollution caused by steel shots and dust possibly scattered in a workshop; meanwhile, when the workpiece is only required to be subjected to shot blasting or powder spraying processing, the equipment can be operated in a split mode and operated locally.
In order to solve the technical problems, the technical scheme of the utility model is as follows:
a detachable and integral shot blasting and powder spraying production line comprises a shot blasting system, a powder spraying system, an integral material conveying assembly and a split material conveying assembly;
the integrated material conveying components are annularly arranged, and the shot blasting system and the powder spraying system are successively arranged on the integrated material conveying components;
the split material conveying assemblies are annularly arranged, and the shot blasting system is also arranged on the split material conveying assemblies;
the integrated material conveying assembly and the split material conveying assembly respectively comprise a conveying motor, a conveying crawler belt, an installation frame body and a rotary drum, the conveying motor drives the conveying crawler belt to transmit, and a conveying belt processing tool is arranged on the conveying crawler belt. The integrated material conveying assembly and the split material conveying assembly are both material conveying assemblies, and are not described in detail herein for the prior art.
The shot blasting system comprises a frame, an air blower, a sand box, gravel, a sand blasting pipe, a first in-box conveying assembly and a gravel recovery device; the rack is horizontally arranged and is internally provided with a sand blasting cavity; the sand gravel is arranged in the sand box, and two ends of the sand blasting pipe are respectively connected with the sand box and the sand blasting cavity; the conveying assembly in the box penetrates through the sand blasting cavity; the gravel is driven by the blower to blow onto the workpiece on the conveying assembly in the box. The sand gravel sprayed out and falling to the bottom of the sand blasting cavity is recovered to the sand box through the sand gravel recovery device.
The powder spraying system comprises a curing furnace, a secondary recovery cabinet, an active carbon purification bin, a chimney, a powder spraying chamber and a second in-box conveying assembly; a cavity is formed in the middle of the powder spraying chamber, and powder is sprayed on the workpiece in the powder spraying chamber; the powder spraying chamber is connected with the high-pressure fan and the powder bin through an air inlet pipe; the curing oven is arranged at the rear side of the powder spraying chamber; the curing furnace is connected with a secondary recovery cabinet, an active carbon purification bin and a chimney in sequence through an exhaust pipe. And two ends of the second in-box conveying assembly are respectively connected with the integrated material conveying assembly, and the workpiece is conveyed to the front end of the second in-box conveying assembly from the integrated material conveying assembly and then enters the integrated material conveying assembly from the tail end of the second in-box conveying assembly. Conveying the powder-sprayed workpiece to a curing furnace at the rear side, and heating to cure the coating on the surface of the workpiece.
An upper platform and a lower platform are arranged on the integrated material conveying assembly and the split material conveying assembly.
When the workpiece needs to be subjected to shot blasting and powder spraying processing, the workpiece is placed on the integrated material conveying assembly to be conveyed;
when the workpiece needs to be shot-blasted, the workpiece to be processed is placed on the split material conveying assembly.
Tensioning mechanisms are respectively arranged on the integrated material conveying assembly and the split material conveying assembly.
The utility model has the beneficial effects that:
the problems of time and labor loss during workpiece circulation and environmental pollution caused by steel shots and dust possibly scattered in a workshop are solved; meanwhile, when the workpiece is only required to be shot-blasted, the equipment can be disassembled to run and locally run.
Equipment cost: the shot blasting and the spraying are completed at one time from the production operation, so that the overall production efficiency is improved, and meanwhile, the shot blasting can be independently performed, so that the equipment cost return time is greatly shortened. The comprehensive cost is greatly reduced.
Site cost: because shot blasting and powder spraying are realized in one field, the occupied field is an integral body, no redundant field is needed, the utilization rate of the whole field of a factory is greatly improved, and the arrangement and adjustment space and the flexibility of the factory area are reasonably planned according to the actual condition of the factory;
personnel cost: shot blasting and powder spraying are finished on one production line, and only one set of upper and lower hanging area and one set of independent shot blasting upper and lower hanging area are needed to be in the same area. No matter whether shot blasting and spraying personnel are simultaneously performed or shot blasting is performed by one group of personnel, two groups of personnel are not required to be configured for shot blasting and powder spraying, and personnel circulating in two places of shot blasting and powder spraying are not required.
The one-time equipment purchase cost at the early stage is increased, but the thinning cost is lower than the single shot blasting and powder spraying cost, the cost recovery period is short, and the continuous operation production efficiency is higher. The site cost and the personnel cost are both greatly reduced. The defects that the old plate is transformed and then sprayed after the shot blasting and powder spraying of the old plate are met are thoroughly overcome, and the problem that the shot blasting or powder spraying affects the use of another device is solved.
Drawings
FIG. 1 is a schematic structural diagram of a detachable and integral shot blasting and powder spraying production line of the utility model;
FIG. 2 is a schematic structural diagram of a shot blasting system;
FIG. 3 is a schematic structural diagram of a powder spraying system according to the present invention;
FIG. 4 is a schematic structural view of a curing furnace, a secondary recovery cabinet, an activated carbon purification bin and a chimney.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
As shown in fig. 1-4, a detachable and integratable shot blasting and powder spraying production line comprises a shot blasting system 1, a powder spraying system 2, an integrated material conveying assembly 3 and a split material conveying assembly 4;
the integrated material conveying component 3 is annularly arranged, and the shot blasting system 1 and the powder spraying system 2 are successively arranged on the integrated material conveying component 3;
the split material conveying assemblies 4 are annularly arranged, and the shot blasting system 1 is also arranged on the split material conveying assemblies 4;
the integrated material conveying component 3 and the split material conveying component 4 respectively comprise a conveying motor 31, a conveying crawler belt 32, an installation frame body 33 and a rotary drum, the conveying motor 31 drives the conveying crawler belt 32 to transmit, and an upper conveying belt processing tool of the conveying crawler belt 32 is arranged. The integrated material conveying component 3 and the split material conveying component 4 are both material conveying components, and are not described in detail herein for the prior art.
The shot blasting system 1 comprises a frame 11, an air blower 12, a sand box 13, gravel, a sand blasting pipe 14, a first in-box conveying assembly 15 and a gravel recovery device 16; the frame 11 is horizontally arranged and is internally provided with a sand blasting cavity; the gravel is arranged in the sand box 13, and two ends of the sand blasting pipe 14 are respectively connected with the sand box 13 and the sand blasting cavity; the conveying assembly in the box penetrates through the sand blasting cavity; the grit is blown by blower 12 onto the work piece on the conveyor assembly in the cassette. The grit ejected at the bottom of the blasting chamber is recovered to the sand box 13 by the grit recovery device 16.
The powder spraying system 2 comprises a curing oven 21, a secondary recovery cabinet 22, an active carbon purification bin 23, a chimney 24, a powder spraying chamber 25 and an in-box conveying assembly II; a cavity is arranged in the middle of the powder spraying chamber 25, and powder is sprayed on the workpiece in the powder spraying chamber 25; the powder spraying chamber 25 is connected with a high-pressure fan bin 26 and a powder bin 27 through an air inlet pipe; the curing oven 21 is arranged at the rear side of the powder spraying chamber 25; the curing oven 21 is connected with a secondary recovery cabinet 22, an active carbon purification bin 23 and a chimney 24 in sequence through an exhaust pipe. Two ends of the second in-box conveying assembly are respectively connected with the integrated material conveying assembly 3, and workpieces are conveyed to the front end of the second in-box conveying assembly from the integrated material conveying assembly 3 and then enter the integrated material conveying assembly 3 from the tail end of the second in-box conveying assembly. The curing oven 21 is provided on the powder spraying chamber 25 side. And conveying the sprayed workpiece to a curing furnace 21 at the rear side, heating to cure the coating on the surface of the workpiece, and filtering and discharging tail gas.
An upper platform 5 and a lower platform 6 are arranged on the integrated material conveying assembly 3 and the split material conveying assembly 4.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, and the scope of the utility model is to be accorded the full scope of the claims.
Claims (6)
1. The utility model provides a but production line that throws ball of detachable integral type dusts which characterized in that: comprises a shot blasting system, a powder spraying system, an integrated material conveying component and a split material conveying component;
the integrated material conveying assemblies are annularly arranged, and the shot blasting system and the powder spraying system are successively arranged on the integrated material conveying assemblies;
the split material conveying assemblies are annularly arranged, and the shot blasting system is also arranged on the split material conveying assemblies;
the integrated material conveying assembly and the split material conveying assembly respectively comprise a conveying motor, a conveying crawler belt, an installation frame body and a rotary drum, and the conveying motor drives the conveying crawler belt to transmit;
the shot blasting system comprises a frame, an air blower, a sand box, gravel, a sand blasting pipe, a first in-box conveying assembly and a gravel recovery device;
the powder spraying system comprises a curing furnace, a secondary recovery cabinet, an active carbon purification bin, a chimney, a powder spraying chamber and a second in-box conveying assembly.
2. The detachable and integrated shot blasting and powder spraying production line as claimed in claim 1, wherein: the rack is horizontally arranged and is internally provided with a sand blasting cavity; the sand gravel is arranged in the sand box, and two ends of the sand blasting pipe are respectively connected with the sand box and the sand blasting cavity; the conveying assembly in the box penetrates through the sand blasting cavity; the gravel is driven by the blower to blow onto the workpiece on the conveying assembly in the box; the gravel sprayed out of the bottom of the sand blasting cavity is recovered to the sand box through the gravel recovery device.
3. The detachable and integrated shot blasting and powder spraying production line as claimed in claim 2, characterized in that: a cavity is formed in the middle of the powder spraying chamber, and powder is sprayed on the workpiece in the powder spraying chamber; the powder spraying chamber is connected with the high-pressure fan and the powder bin through an air inlet pipe; the curing oven is arranged at the rear side of the powder spraying chamber; the curing furnace is internally connected with a secondary recovery cabinet, an active carbon purification bin and a chimney in sequence through an exhaust pipe; two ends of the second conveying component in the box are respectively connected with an integrated conveying component.
4. The detachable and integrated shot blasting and powder spraying production line as claimed in claim 3, wherein: the curing oven is arranged at the rear side of the powder spraying chamber.
5. The detachable and integrated shot blasting and powder spraying production line as claimed in any one of claims 1 to 4, wherein: an upper platform and a lower platform are arranged on the integrated material conveying assembly and the split material conveying assembly.
6. The detachable and integrated shot blasting and powder spraying production line as claimed in claim 5, wherein: tensioning mechanisms are respectively arranged on the integrated material conveying assembly and the split material conveying assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220393803.8U CN216883412U (en) | 2022-02-25 | 2022-02-25 | Detachable and integrated shot blasting and powder spraying production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220393803.8U CN216883412U (en) | 2022-02-25 | 2022-02-25 | Detachable and integrated shot blasting and powder spraying production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216883412U true CN216883412U (en) | 2022-07-05 |
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ID=82188083
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220393803.8U Active CN216883412U (en) | 2022-02-25 | 2022-02-25 | Detachable and integrated shot blasting and powder spraying production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216883412U (en) |
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2022
- 2022-02-25 CN CN202220393803.8U patent/CN216883412U/en active Active
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