CN216882597U

CN216882597U - Automatic mounting and oiling device for air conditioner shutter assembly

Info

Publication number: CN216882597U
Application number: CN202123457084.6U
Authority: CN
Inventors: 张驰
Original assignee: Wuhan Hengfa Technology Co ltd
Current assignee: Wuhan Hengfa Technology Co ltd
Priority date: 2021-12-31
Filing date: 2021-12-31
Publication date: 2022-07-05
Anticipated expiration: 2031-12-31

Abstract

The utility model relates to an automatic installation of air conditioner tripe subassembly and oiling station belongs to air conditioner production facility technical field, include: the press-mounting unit comprises a machine table, a press-mounting base for fixing the louver fixing support is arranged on the machine table, and a press-mounting mechanism for press-mounting the louver blades on the louver fixing support is arranged at the top of the press-mounting base; and the oiling unit comprises an oil storage box positioned at the top of the press-fitting base, two sides of the oil storage box are rotatably connected with a driving wheel and a driven wheel, and oiling ropes for coating grease in the oil storage box on the louver fixing support are wound on the driving wheel and the driven wheel. According to the louver component mounting device, firstly, lubricating grease in the oil storage box is coated on the louver fixing support through the driving wheel, the driven wheel and the oil coating rope by the oil coating unit, then the louver blades are pressed on the louver fixing support by the press mounting unit, and oil coating and mounting operation of the louver component are completed. The application improves the quality and the production efficiency of products, thereby reducing the overall cost of the air conditioner and improving the competitiveness of the products.

Description

Automatic mounting and oiling device for air conditioner shutter assembly

Technical Field

The application relates to the technical field of air conditioner production equipment, in particular to an automatic mounting and oiling device for air conditioner shutter assemblies.

Background

The injection molding industry is a typical labor-intensive industry, and recently, along with the increasing pace of eliminating out-dated capacity, automation is more and more concerned and favored by business owners. In the field of subdivision injection molding of air conditioners in the household electrical industry, the air conditioner is provided with a louver assembly for controlling the wind direction at an air outlet.

The louver component of the air conditioner is the most common air guide part, has the characteristics of large using quantity of a single louver component, more lubricating oil points needing to be smeared and large market noise complaint amount, realizes automatic completion in the important link, and reduces the labor cost to form the key point for improving the market competitiveness of products.

Disclosure of Invention

The embodiment of the application provides an automatic installation of air conditioner tripe subassembly and oiling station to the tripe subassembly degree of automation who solves air conditioner among the correlation technique is low, the problem that the human cost is high.

The embodiment of the application provides an automatic installation of air conditioner tripe subassembly and oiling station, includes:

the pressing and mounting unit comprises a machine table, a pressing and mounting base for fixing the louver fixing support is arranged on the machine table, and a pressing and mounting mechanism for pressing and mounting the louver blades on the louver fixing support is arranged at the top of the pressing and mounting base;

the fat liquoring unit, the fat liquoring unit is including the oil storage box that is located pressure equipment base top, the both sides of oil storage box are rotated and are connected with the action wheel and are followed the driving wheel, the winding has the fat liquoring rope of smearing on the tripe fixed bolster in the oil storage box on action wheel and the follow driving wheel.

In some embodiments: the pressure equipment base is including being located two mutual parallels at board top and the support that the interval set up two the top of support is equipped with the mounting panel, the top of mounting panel is equipped with the setting element of fixed tripe fixed bolster.

In some embodiments: the setting element is for being located the mounting panel top is used for holding the recess of tripe fixed bolster, the tripe fixed bolster is located the recess, and the top surface of tripe fixed bolster flushes with the top surface of mounting panel.

In some embodiments: the installation department is for being located the stopper at mounting panel top, stopper and the mutual butt of tripe fixed bolster to restriction tripe fixed bolster removes along the pressure direction of pressure equipment mechanism.

In some embodiments: the pressing mechanism comprises a pressing plate positioned at the top of the pressing base, a plurality of louver blade positioning grooves arranged at intervals are formed in one side of the pressing plate, and a first driving mechanism for driving the pressing plate to move the louver blades towards the louver fixing support is arranged at the bottom of the pressing plate.

In some embodiments: first actuating mechanism is including fixing the first cylinder at the board top, fixedly connected with installation piece on the flexible arm of first cylinder, the top of installation piece be equipped with a plurality of with clamp plate fixed connection's spliced pole.

In some embodiments: the oiling unit further comprises a Z-direction driving mechanism fixed at the top of the machine table, the Z-direction driving mechanism is provided with an X-direction driving mechanism, and the X-direction driving mechanism is provided with a movable support connected with the oil storage box, the driving wheel and the driven wheel.

In some embodiments: the oil outlet that penetrates the oiling rope is seted up to the both sides of oil storage box, the one end of moving movable support is equipped with drive action wheel pivoted motor, the other end of moving movable support is equipped with the pivot of rotation connection from the driving wheel.

In some embodiments: the Z-direction driving mechanism is a Z-direction linear module, the X-direction driving mechanism is fixedly connected to a sliding block of the Z-direction linear module, and the Z-direction linear module drives the X-direction driving mechanism to move up and down.

In some embodiments: the X-direction driving mechanism is a second cylinder, a cylinder body of the second cylinder is fixedly connected with the Z-direction driving mechanism, and a telescopic arm of the second cylinder is fixedly connected with the movable support.

The beneficial effect that technical scheme that this application provided brought includes:

the embodiment of the application provides an automatic mounting and oiling device for an air conditioner louver assembly, and the automatic mounting and oiling device for the air conditioner louver assembly is provided with a press-mounting unit and an oiling unit, wherein the press-mounting unit comprises a machine table, a press-mounting base for fixing a louver fixing support is arranged on the machine table, and a press-mounting mechanism for press-mounting louver blades on the louver fixing support is arranged at the top of the press-mounting base; the oiling unit comprises an oil storage box positioned at the top of the press-fitting base, two sides of the oil storage box are rotatably connected with a driving wheel and a driven wheel, and oiling ropes for smearing grease in the oil storage box on the louver fixing support are wound on the driving wheel and the driven wheel.

Therefore, before the louver blades are pressed on the louver fixing support by the automatic mounting and oiling device for the air conditioner louver component, firstly, lubricating grease in the oil storage box is coated on the louver fixing support through the driving wheel, the driven wheel and the oiling rope by the oiling unit, so that the lubricating grease is coated on the connecting rotating part of the louver fixing support and the louver blades at one time. And then, the louver blades are pressed on the louver fixing support by using the pressing unit, so that the oil coating and mounting operation of the louver assembly is completed. This application has promoted the quality and the production efficiency of product to guarantee that this equipment can imbed in the air conditioner automation line, thereby reach the purpose that improves the automatic level of whole air conditioner industrial chain, thereby reduce the holistic cost of air conditioner, promote product competitiveness.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the description below are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a perspective view of an embodiment of the present application;

FIG. 2 is a front view of the structure of an embodiment of the present application;

FIG. 3 is a left side view of the structure of an embodiment of the present application;

fig. 4 is a schematic structural diagram of a louver assembly according to an embodiment of the present application.

Reference numerals:

1. a machine platform; 2. pressing the base; 3. a press-fitting mechanism; 4. an oil storage box; 5. a driving wheel; 6. a driven wheel; 7. coating an oil rope; 8. a Z-direction driving mechanism; 9. an X-direction driving mechanism; 10. moving the support; 11. a louver fixing bracket; 12. louver blades; 13. a motor; 14. a pin shaft; 21. a support; 22. mounting a plate; 31. pressing a plate; 32. mounting a block; 33. connecting columns.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

The embodiment of the application provides an automatic installation of air conditioner tripe subassembly and oiling station, and it is low that it can solve the tripe subassembly degree of automation of air conditioner among the correlation technique, problem that the human cost is high.

Referring to fig. 1 to 4, an embodiment of the present application provides an automatic mounting and oiling device for an air conditioner louver assembly, including:

and the press-fitting unit comprises a machine table 1, a press-fitting base 2 for fixing the louver fixing support 11 is arranged at the top of the machine table 1, and a press-fitting mechanism 3 for press-fitting the louver blades 12 on the louver fixing support 11 is arranged at the top of the press-fitting base 2. The louver fixing support 11 is provided with a pin shaft 14 which is rotatably connected with the louver blade 12, and the bottom of the louver blade 12 is provided with a clamping groove which is rotatably connected with the pin shaft 14. After the louver fixing support 11 is fixed on the press-fitting base 2, the press-fitting mechanism 3 moves the plurality of louver blades 12 to the direction of the louver fixing support 11 synchronously until the clamping grooves at the bottoms of the louver blades 12 are clamped on the pin shafts 14 of the louver fixing support 11.

The fat liquoring unit, this fat liquoring unit are including being located the oil storage box 4 at 2 tops of pressure equipment base, and the storage has lubricating grease in the oil storage box 4. The left side and the right side of the oil storage box 4 are respectively and rotatably connected with a driving wheel 5 and a driven wheel 6, and oil coating ropes 7 for coating the grease in the oil storage box 4 on the louver fixing support 11 are wound on the driving wheel 5 and the driven wheel 6. The driving wheel 5 and the driven wheel 6 drive the oiling rope 7 to rotate, the oiling rope 7 carries lubricating grease in the oil storage box 4 in the rotating process, and the lubricating grease is smeared on the pin shaft 14 on the louver fixing support 11. The pin shafts 14 on the louver fixing support 11 are arranged at intervals along a straight line, one part of the oiling rope 7 is positioned in the oil storage box 4, and the other part of the oiling rope 7 is positioned outside the oil storage box 4 and is in frictional contact with the pin shafts 14 to realize automatic oiling.

The automatic installation of air conditioner tripe subassembly and oiling station of this application embodiment is before tripe fixed bolster 11 with shutter 12 pressure equipment, at first utilizes the oiling unit to paint the lubricated grease in the oil storage box 4 on tripe fixed bolster 11 through action wheel 5, from driving wheel 6 and fat liquoring rope 7 to make tripe fixed bolster 11 all paint lubricated grease with the rotation part of being connected of shutter 12 once only. Then, the shutter blades 12 are pressed on the shutter fixing support 11 by using a pressing unit, and the operations of oiling and mounting the shutter assembly are completed. This application has promoted the quality and the production efficiency of product to guarantee that this equipment can be embedded into air conditioner automation line, thereby reach the purpose that improves the automatic level of whole air conditioner industry chain, thereby reduce the holistic cost of air conditioner, promote product competitiveness.

In some alternative embodiments: referring to fig. 1 to 3, the embodiment of the present application provides an automatic mounting and oiling device for an air conditioning louver assembly, a press-fitting base 2 of the automatic mounting and oiling device for an air conditioning louver assembly includes two brackets 21 located at the top of a machine table 1 and parallel to each other and spaced from each other, a mounting plate 22 is disposed at the top of the two brackets 21, and a positioning member (not shown) for fixing a louver fixing bracket 11 is disposed at the top of the mounting plate 22. The positioning element is used for positioning the louver fixing support 11 on the mounting plate 22, and preventing the louver fixing support 11 from moving on the mounting plate 22 during press fitting operation.

Specifically, the positioning element is a groove located on the top of the mounting plate 22 for accommodating the louver fixing bracket 11, the louver fixing bracket 11 is located in the groove, and the top surface of the louver fixing bracket 11 is flush with the top surface of the mounting plate 22. The installation department can also set up to be located the stopper at mounting panel 22 top, stopper and tripe fixed bolster 11 mutual butt, and the stopper is used for restricting tripe fixed bolster 11 to remove along the pressure direction of pressure equipment mechanism 3. The positioning piece can also be a quick clamp arranged on the mounting plate 22, the quick clamp presses the louver fixing support 11 on the mounting plate 22, the louver fixing support 11 is prevented from displacing on the mounting plate 22, and the accuracy and the press-fitting efficiency of press-fitting operation are improved.

In some alternative embodiments: referring to fig. 1 to 3, the embodiment of the present application provides an automatic mounting and oiling device for an air conditioner louver assembly, a press-fitting mechanism of the automatic mounting and oiling device for an air conditioner louver assembly includes a press plate 31 located at the top of a press-fitting base 2, and a plurality of louver positioning grooves arranged at intervals are formed in one side of the press plate 31. The bottom of the pressing plate 31 is provided with a first driving mechanism for driving the pressing plate 31 to move the louver blades 12 towards the louver fixing bracket 11, and the first driving mechanism drives the pressing plate 31 and the louver blades 12 positioned in the louver positioning grooves to move towards the louver fixing bracket 11 until the louver blades 12 are pressed on the louver fixing bracket 11.

The first driving mechanism includes a first cylinder (not shown) fixed on the top of the machine platform 1, a mounting block 32 is fixedly connected to a telescopic arm of the first cylinder, and the length of the mounting block 32 is substantially the same as that of the pressure plate 31. The top of the mounting block 32 is provided with a plurality of connecting columns 33 fixedly connected with the pressing plate 31, the bottom of the mounting block 32 is slidably connected with the top of the machine table 1, and the first cylinder drives the pressing plate 31 to move in the direction close to and far away from the louver fixing bracket 11 through telescopic motion.

In some alternative embodiments: referring to fig. 1 to 3, the embodiment of the present application provides an automatic mounting and oiling device for an air conditioner louver assembly, the oiling unit of the automatic mounting and oiling device for an air conditioner louver assembly further includes a Z-direction driving mechanism 8 fixed on the top of the machine table 1, an X-direction driving mechanism 9 is arranged on the Z-direction driving mechanism 8, and a movable support 10 connected with the oil storage box 4, the driving wheel 5 and the driven wheel 6 is arranged on the X-direction driving mechanism 9. The Z-direction driving mechanism 8 and the X-direction driving mechanism 9 are used for realizing reciprocating motion of the oiling unit along the Z-axis direction and the X-axis direction so as to fix the louver fixing support 11 on the press mounting base 2, and after the fixing of the louver fixing support 11 is completed, the Z-direction driving mechanism 8 and the X-direction driving mechanism 9 move the oil storage box 4, the driving wheel 5, the driven wheel 6 and the oiling rope 7 onto the louver fixing support 11 to realize automatic oiling.

Oil outlets penetrating the oil coating rope 7 are formed in two sides of the oil storage box 4, a motor 13 driving the driving wheel 5 to rotate is arranged at one end of the movable support 10, and a rotating shaft rotatably connected with the driven wheel 6 is arranged at the other end of the movable support 10. The motor 13 drives the driving wheel 5 to rotate, and the oiling rope 7 wound on the driving wheel 5 and the driven wheel 6 drives the driven wheel 6 to rotate. A part of the oil coating rope 7 is positioned in the oil storage box 4 through the oil outlet hole to carry out lubricating grease in the oil storage box 4, and the part of the oil coating rope 7 positioned outside the oil storage box 4 coats the lubricating grease on the pin shaft 14 on the louver fixing support 11.

The Z-direction driving mechanism 8 is preferably, but not limited to, a Z-direction linear module, the X-direction driving mechanism 9 is fixedly connected to a slide block of the Z-direction linear module, and the Z-direction linear module drives the X-direction driving mechanism 9 to move up and down. The X-direction driving mechanism 9 is a second air cylinder, a cylinder body of the second air cylinder is fixedly connected with the Z-direction driving mechanism, and a telescopic arm of the second air cylinder is fixedly connected with the movable support 10. The Z-direction driving mechanism 8 is used for adjusting the oiling rope 7 to a set height, so that the oiling rope 7 positioned outside the oil storage box 4 is approximately the same as the pin 14 in height during oiling operation. The X-direction driving mechanism 9 is used for adjusting the distance between the oiling rope 7 and the pin 14, so that the oiling rope 7 and the pin 14 are in contact with each other outside the oil storage box 4 during oiling operation.

Principle of operation

The embodiment of the application provides an automatic mounting and oiling device for an air conditioner louver assembly, and the automatic mounting and oiling device for the air conditioner louver assembly is provided with a press-mounting unit and an oiling unit, wherein the press-mounting unit comprises a machine table 1, a press-mounting base 2 for fixing a louver fixing support 11 is arranged on the machine table 1, and a press-mounting mechanism 3 for press-mounting a louver blade 12 on the louver fixing support 11 is arranged at the top of the press-mounting base 2; the oiling unit comprises an oil storage box 4 positioned at the top of the press-fitting base 2, two sides of the oil storage box 4 are rotatably connected with a driving wheel 5 and a driven wheel 6, and an oiling rope 7 for smearing grease in the oil storage box 4 on the louver fixing support 11 is wound on the driving wheel 5 and the driven wheel 6.

Therefore, before the louver blades 12 are pressed on the louver fixing support 11 by the automatic mounting and oiling device for the air conditioner louver assembly, firstly, the oiling unit is utilized to paint the lubricating grease in the oil storage box 4 on the louver fixing support 11 through the driving wheel 5, the driven wheel 6 and the oiling rope 7, so that the lubricating grease is uniformly painted on the connecting and rotating part of the louver fixing support 11 and the louver blades 12 at one time. Then, the shutter blades 12 are pressed on the shutter fixing support 11 by using a pressing unit, and the operations of oiling and mounting the shutter assembly are completed. This application has promoted the quality and the production efficiency of product to guarantee that this equipment can imbed in the air conditioner automation line, thereby reach the purpose that improves the automatic level of whole air conditioner industrial chain, thereby reduce the holistic cost of air conditioner, promote product competitiveness.

In the description of the present application, it should be noted that the terms "upper", "lower", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are only for convenience in describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and operate, and thus, should not be construed as limiting the present application. Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.

It is noted that, in the present application, relational terms such as "first" and "second", and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

The previous description is only an example of the present application, and is provided to enable any person skilled in the art to understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. The utility model provides an automatic installation of air conditioner tripe subassembly and oiling station which characterized in that includes:

the pressing and mounting unit comprises a machine table (1), a pressing and mounting base (2) for fixing the louver fixing support (11) is arranged on the machine table (1), and a pressing and mounting mechanism (3) for pressing and mounting the louver blades (12) on the louver fixing support (11) is arranged at the top of the pressing and mounting base (2);

the fat liquoring unit, the fat liquoring unit is including oil storage box (4) that are located pressure equipment base (2) top, the both sides of oil storage box (4) are rotated and are connected with action wheel (5) and follow driving wheel (6), action wheel (5) and follow winding on driving wheel (6) have scribble fat liquoring rope (7) on tripe fixed bolster (11) with the grease in oil storage box (4).

2. The automatic mounting and oiling device of air conditioning shutter assembly of claim 1, characterized in that:

pressure equipment base (2) are including two support (21) that are located two mutual parallels at board (1) top and interval and set up two the top of support (21) is equipped with mounting panel (22), the top of mounting panel (22) is equipped with the setting element of fixed tripe fixed bolster (11).

3. An automatic installation and oiling device for shutter assemblies of air conditioners as claimed in claim 2, wherein:

the setting element is for being located mounting panel (22) top is used for holding the recess of tripe fixed bolster (11), tripe fixed bolster (11) are located the recess, and the top surface of tripe fixed bolster (11) flushes with the top surface of mounting panel (22).

4. An automatic installation and oiling device for shutter assemblies of air conditioners as claimed in claim 2, wherein:

the installation department is for being located the stopper at mounting panel (22) top, stopper and tripe fixed bolster (11) butt each other to restriction tripe fixed bolster (11) remove along the pressure direction of pressure equipment mechanism (3).

5. The automatic mounting and oiling device of air conditioning shutter assembly of claim 1, characterized in that:

the pressing mechanism (3) comprises a pressing plate (31) located at the top of the pressing base (2), a plurality of louver positioning grooves arranged at intervals are formed in one side of the pressing plate (31), and a first driving mechanism for driving the pressing plate (31) to move the louver (12) towards the louver fixing support (11) is arranged at the bottom of the pressing plate (31).

6. An automatic installation and oiling device for shutter assemblies of air conditioners as claimed in claim 5, wherein:

the first driving mechanism comprises a first air cylinder fixed at the top of the machine table (1), a telescopic arm of the first air cylinder is fixedly connected with an installation block (32), and the top of the installation block (32) is provided with a plurality of connecting columns (33) fixedly connected with a pressing plate (31).

7. The automatic mounting and oiling device of air conditioning shutter assembly of claim 1, characterized in that:

the oiling unit is still including fixing Z at board (1) top to actuating mechanism (8), Z is equipped with X on to actuating mechanism (8) and is to actuating mechanism (9), X is equipped with the connection on to actuating mechanism (9) oil storage box (4), action wheel (5) and from movable support (10) of driving wheel (6).

8. An automatic installation and oiling device for shutter assemblies of air conditioners as claimed in claim 7, wherein:

the oil outlet that penetrates oil coating rope (7) is seted up to the both sides of oil storage box (4), the one end of moving movable support (10) is equipped with drive action wheel (5) pivoted motor (13), the other end of moving movable support (10) is equipped with rotates the pivot of connecting from driving wheel (6).

9. An automatic installation and oiling device for shutter assemblies of air conditioners as claimed in claim 7, wherein:

the Z-direction driving mechanism (8) is a Z-direction linear module, the X-direction driving mechanism (9) is fixedly connected to a sliding block of the Z-direction linear module, and the Z-direction linear module drives the X-direction driving mechanism (9) to move up and down.

10. An automatic installation and oiling device for shutter assemblies of air conditioners as claimed in claim 7, wherein:

the X-direction driving mechanism (9) is a second air cylinder, the cylinder body of the second air cylinder is fixedly connected with the Z-direction driving mechanism (8), and the telescopic arm of the second air cylinder is fixedly connected with the movable support (10).