CN216862978U - Be used for concrete no tray packing plant - Google Patents

Abstract

The utility model relates to the technical field of concrete packaging, in particular to a tray-free packaging device for concrete, which comprises a concrete block conveying device, a CCD camera detection unit, a stacking robot, a clamping manipulator and a stacking bearing unit, wherein the clamping manipulator is arranged on the concrete block conveying device; the device comprises a CCD camera detection unit, a stacking robot and a control unit, wherein the CCD camera detection unit is fixedly erected and installed right above the middle part of the concrete block conveying device, a detection end of the CCD camera detection unit is arranged right opposite to the upper surface of the concrete block conveying device, and the stacking robot is fixedly installed at the discharge end of the concrete block conveying device in a vertical state; the clamping mechanical arm is fixedly arranged at the output end of the stacking robot and used for completing automatic stacking work of concrete blocks in cooperation with the stacking robot, and the stacking bearing unit is arranged beside the stacking robot; this application adopts special pile up neatly mode to realize the stability between the concrete piece after the pile up neatly to need not the tray and bear, when having reduced the cost of transporting, breakage rate when having reduced traditional packing by a wide margin and transporting.

Description

Be used for concrete no tray packing plant

Technical Field

The utility model relates to the technical field of concrete packaging, in particular to a tray-free packaging device for concrete.

Background

At present, the transportation of concrete products is mainly in the following forms: firstly, after the product is placed on a transport vehicle through a clamp, the product is manually stacked for the second time and loaded, and then transported, and the damaged blank body is detected in the stacking process. Although the transportation mode can pick out damaged products in the products, the transportation mode is gradually eliminated because the manual carrying and stacking process can cause secondary damage and increase the damage rate, and meanwhile, the manual stacking is heavy labor.

Secondly, adopt the mode of automatic packing transportation, present packing transportation mode is mainly: concrete blocks are stacked on a steel tray through an automatic stacker crane, then bundled and packaged through a through sword penetrating or horizontal packaging machine, and finally unloaded and stacked by a forklift or loaded by the forklift. Wherein, the manufacturing cost of a tray needs about 200 yuan, with the price of the whole pile of concrete product is equivalent, therefore the expense of tray is a very big investment to the concrete product producer, also decided the tray needs cyclic utilization simultaneously, but because the use site condition of concrete product is relatively poor, general tray is directly stacked on earth ground, consequently the recovery degree of difficulty of tray is great, simultaneously because the tray needs to be transported by fork truck round trip to cause the spoilage of tray higher, just also caused the concrete product producer to use the maintenance cost very high.

Therefore, the tray-free concrete packing device capable of performing forklift insertion and transfer on the stacked concrete without trays is provided.

SUMMERY OF THE UTILITY MODEL

In view of the above, there is a need to provide a tray-free packaging device for concrete.

In order to solve the problems of the prior art, the utility model adopts the technical scheme that:

a tray-free concrete packing device comprises a concrete block conveying device, a CCD camera detection unit, a stacking robot, a clamping manipulator and a stacking bearing unit; the device comprises a CCD camera detection unit, a stacking robot and a control unit, wherein the CCD camera detection unit is fixedly erected and installed right above the middle part of the concrete block conveying device, a detection end of the CCD camera detection unit is arranged right opposite to the upper surface of the concrete block conveying device, and the stacking robot is fixedly installed at the discharge end of the concrete block conveying device in a vertical state; the clamping mechanical arm is fixedly installed at the output end of the stacking robot and used for matching with the stacking robot to complete automatic stacking work of concrete blocks, and the stacking bearing unit is arranged beside the stacking robot.

Preferably, the concrete block conveying device comprises a chain plate type conveyor, a first vertical plate, an auxiliary correction unit, a second vertical plate, a correction plate, a guide rod and an electric push rod; the auxiliary correcting unit is fixedly arranged on the other side of the chain plate type conveyor in a vertical state relative to the first vertical plate; the auxiliary correction unit consists of a second vertical plate, a correction plate, guide rods and an electric push rod, the correction plate is fixedly arranged on one side of the second vertical plate in a horizontal state along the long side direction of the second vertical plate, the correction plate is arranged close to the inner side of the second vertical plate, at least two guide rods are also vertically arranged on the outer side of the correction plate, and the end parts of the two guide rods penetrate through the second vertical plate and are in sliding connection with the second vertical plate; the electric push rods are provided with at least two, the two electric push rods are in mirror image states and are fixedly installed at two ends of the second vertical plate respectively, and the output ends of the two electric push rods penetrate through the second vertical plate and are fixedly connected with the correcting plate.

Preferably, the CCD camera detection unit comprises a support frame, an installation frame, a CCD detection group, a hinged frame and a CCD camera; the mounting frame is arranged right above the middle part of the chain plate type conveyor in a crossing manner through a support frame; the CCD detection groups are arranged in three groups, and the three groups of CCD detection groups are arranged in the middle of the installation frame at equal intervals along the direction of the short side at the top of the installation frame; the CCD detection group is composed of a hinge frame and a CCD camera, and the CCD camera is hinged to the end portion of the hinge frame.

Preferably, the stacking supporting unit comprises a fixed base, a sliding table, a sliding groove and a clamping adjusting group; the sliding table is fixedly arranged on the fixed base in a horizontal state, and the sliding groove is horizontally arranged on the sliding table along the long edge direction of the sliding table; the clamping adjusting group is arranged on the sliding chute in a sliding way; the card is held and is adjusted the group and be provided with three at least groups along the long limit direction equidistance of slip table.

Preferably, the clamping adjusting group comprises a bearing plate, a clamping plate, a first locking knob and a second locking knob; the bearing plate is arranged on the sliding table in a sliding manner and is arranged in an L shape; the clamping plate is arranged on the bearing plate in a sliding manner along the short side direction of the bearing plate; a clamping gap for clamping the concrete block is formed between the clamping plate and the bearing plate; the end part of the clamping plate is also provided with a horizontal plate, and the horizontal plate and the first locking knob are arranged on the horizontal plate in a threaded manner; the second locking knob is screwed on the end part of the bearing plate in a threaded manner.

Preferably, the stacking and supporting unit further comprises an auxiliary bearing and transferring unit, a supporting bracket, a jack and an anti-skid concave line; the auxiliary bearing and transferring unit consists of a bearing bracket, a jack and an anti-skid concave grain, wherein the jack penetrates through the bottom of the bearing bracket; the anti-skidding concave patterns are horizontally arranged on the upper surface of the bearing bracket along the short side direction of the top of the bearing bracket, and a plurality of anti-skidding concave patterns are equidistantly arranged along the long side direction of the bearing bracket.

Compared with the prior art, the beneficial effect of this application is:

1. this application has realized how to carry out the work of supplementary correction to the concrete piece that carries out the transmission through the link plate formula conveyer through supplementary correction unit to make its concrete that carries out the transmission through the link plate formula conveyer keep the uniformity.

2. This application has realized through multiunit CCD detection group how to shoot one by one and compare the detection achievement to the concrete piece of transmission on the chain plate conveyor to guarantee the integrality before the concrete piece pile up neatly.

3. This application has realized how to carry out the work that the centre gripping was adjusted to the concrete piece through holding the regulation group to splice out the bearing base of required interval.

Drawings

FIG. 1 is a perspective view of the present application;

FIG. 2 is a perspective view of the concrete block transfer device and CCD camera inspection unit of the present application;

FIG. 3 is a perspective view of the CCD camera detection unit of the present application;

FIG. 4 is a first perspective view of the pallet support unit of the present application;

FIG. 5 is a second perspective view of the pallet support unit of the present application;

fig. 6 is a perspective view of an auxiliary load transfer unit of the present application.

The reference numbers in the figures are:

1-a concrete block transfer device; 1 a-a flight conveyor; 1 b-first vertical plate; 1 c-an auxiliary correction unit; 1c 1-second vertical edition; 1c2 — correction plate; 1c 3-guide bar; 1c 4-electric push rod;

2-a CCD camera detection unit; 2 a-a support frame; 2 b-a mounting frame; 2c-CCD detection group; 2c 1-hinge frame; 2c2-CCD camera;

3-a palletizing robot; 3 a-a gripping manipulator;

4-a stacking support unit; 4 a-a stationary base; 4 b-a slip table; 4 c-a chute; 4 d-clamping the adjusting group; 4d 1-carrier plate; 4d 2-retaining plate; 4d3 — first locking knob; 4d4 — second locking knob; 4 e-an auxiliary load-bearing transfer unit; 4e 1-support bracket; 4e 2-jack; 4e 3-non-slip dimples.

Detailed Description

For further understanding of the features and technical means of the present invention, as well as the specific objects and functions attained by the present invention, the present invention will be described in further detail with reference to the accompanying drawings and detailed description.

As shown in fig. 1 to 6, the present application provides:

a tray-free concrete packing device comprises a concrete block conveying device 1, a CCD camera detection unit 02, a stacking robot 3, a clamping manipulator 3a and a stacking bearing unit 4; the CCD camera detection unit 02 is fixedly erected and installed right above the middle part of the concrete block conveying device 1, the detection end of the CCD camera detection unit 02 is arranged right opposite to the upper surface of the concrete block conveying device 1, and the palletizing robot 3 is fixedly installed at the discharge end of the concrete block conveying device 1 in a vertical state; press from both sides and get manipulator 3a fixed mounting in pile up neatly machine people's 3 output, press from both sides and get manipulator 3a and be used for cooperating pile up neatly machine people 3 and accomplish the automatic pile up neatly work to the concrete piece, pile up neatly bearing unit 4 sets up in pile up neatly machine people's 3 side.

Based on the embodiment, in the working state, the concrete blocks are transmitted towards the stacking robot 3 through the concrete block conveying device 1, the concrete blocks pass through the CCD camera detection unit 02 one by one in the transmission process, the CCD camera detection unit 02 is used for carrying out photographing contrast detection on the concrete blocks, so that whether the concrete blocks are damaged or not is detected, the concrete blocks can be taken out in time when the defective concrete blocks are found, the concrete blocks which are detected to be damaged can be continuously transmitted towards the discharging end under the transmission of the concrete block conveying device 1, finally the concrete blocks are stacked on the stacking bearing unit 4 under the clamping of the stacking robot 3, and finally the concrete blocks are loaded by a forklift; the gripping manipulator 3a is prior art and not shown in detail in the figures.

Further, as shown in fig. 2:

the concrete block conveying device 1 comprises a chain plate type conveyor 1a, a first vertical plate 1b, an auxiliary correcting unit 1c, a second vertical plate 1c1, a correcting plate 1c2, a guide rod 1c3 and an electric push rod 1c 4; the first vertical plate 1b is fixedly installed on one side of the chain plate type conveyor 1a in a vertical state along the conveying direction of the chain plate type conveyor 1a, and the auxiliary correcting unit 1c is fixedly installed on the other side of the chain plate type conveyor 1a in a vertical state relative to the first vertical plate 1 b; the auxiliary correction unit 1c is composed of a second vertical plate 1c1, a correction plate 1c2, guide rods 1c3 and an electric push rod 1c4, wherein the correction plate 1c2 is fixedly installed on one side of the second vertical plate 1c1 in a horizontal state along the long side direction of the second vertical plate 1c1, the correction plate 1c2 is arranged close to the inner side of the second vertical plate 1c1, at least two guide rods 1c3 are vertically arranged on the outer side of the correction plate 1c2, and the end parts of the two guide rods 1c3 are arranged through the second vertical plate 1c1 and are in sliding connection with the second vertical plate 1c 1; at least two electric push rods 1c4 are arranged, two electric push rods 1c4 are fixedly mounted at two ends of the second vertical plate 1c1 in a mirror image state respectively, and output ends of the two electric push rods 1c4 penetrate through the second vertical plate 1c1 and are fixedly connected with the correction plate 1c 2.

Based on above-mentioned embodiment, the unity in order to guarantee the concrete piece transmission on chain slat type conveyer 1a under the operating condition, when placing the concrete piece, the first vertical edition 1b setting of preferred conflict of one end of concrete piece, at the in-process of transmission, the reciprocal drive correcting plate 1c2 level of electric putter 1c4 output shaft extension is removed towards the other end of concrete piece, with the concrete piece towards first vertical edition 1b direction propelling movement, thereby the completion is to the correction work of the concrete piece of the last transmission of chain slat type conveyer 1 a.

Further, as shown in fig. 3:

the CCD camera detecting unit 02 includes a support frame 2a, a mounting frame 2b, a CCD detecting group 2c0, a hinge frame 2c1, and a CCD camera 2c 2; the mounting frame 2b is arranged right above the middle part of the chain plate type conveyor 1a in a crossing way through a support frame 2 a; the CCD detection groups 2c0 are provided with three groups, and the three groups of CCD detection groups 2c0 are arranged in the middle of the mounting frame 2b along the short side direction of the top of the mounting frame 2b at equal intervals; the CCD detection group 2c0 is composed of a hinge frame 2c1 and a CCD camera 2c2, and the CCD camera 2c2 is hinged to the end of the hinge frame 2c 1.

Based on the above embodiment, the three groups of CCD detection groups 2c0 are respectively and fixedly installed at the two ends of the middle portion of the installation frame 2b and the center of the installation frame 2b, and the three groups of CCD detection groups 2c0 are respectively used for photographing and comparing the position right above and the front and rear sides of the concrete block, so as to detect whether the concrete block has defective goods.

Further, as shown in fig. 4 and 5:

the stacking bearing unit 4 comprises a fixed base 4a, a sliding table 4b, a sliding groove 4c and a clamping adjusting group 4 d; the sliding table 4b is fixedly arranged on the fixed base 4a in a horizontal state, and the sliding groove 4c is horizontally arranged on the sliding table 4b along the long side direction of the sliding table 4 b; the clamping adjusting group 4d is arranged on the sliding groove 4c in a sliding way; at least three sets of clamping adjusting groups 4d are arranged at equal intervals along the long edge direction of the sliding table 4 b.

Based on the above embodiment, the three clamping adjustment groups 4d are used for respectively clamping three concrete blocks, the manufactured concrete blocks are used as a tray, the three concrete blocks are all horizontally placed along the short edge direction of the sliding table 4b, the distance between the inner sides of every two adjacent concrete blocks is smaller than the total length of one concrete block, and the distance between the outer sides of the two concrete blocks is larger than the total length of one concrete block; when the base concrete blocks are stacked, the concrete blocks are arranged between two adjacent concrete blocks in a crossing manner along the long side direction of the sliding table 4b, and then are horizontally arranged along the long side direction of the concrete blocks clamped to the clamping adjusting group 4d, after the base concrete blocks are stacked, the concrete blocks are sequentially stacked in a transverse and longitudinal staggered manner when the concrete blocks on the second layer are stacked, and the concrete stacking manner is as shown in fig. 4; the mode can be convenient for a forklift to transport the concrete blocks, and can still complete the transportation work of the concrete blocks without using a tray, and when the concrete blocks are unloaded, the concrete blocks are only required to be placed out of corresponding bearing bases in advance in an unloading area; therefore, the stability during transportation is guaranteed, and the piled concrete blocks can be bundled and packaged by a horizontal packaging machine before loading.

Further, as shown in fig. 5:

the clamping adjustment group 4d comprises a bearing plate 4d1, a clamping plate 4d2, a first locking knob 4d3 and a second locking knob 4d 4; the bearing plate 4d1 is slidably arranged on the sliding table 4b, and the bearing plate 4d1 is arranged in an L shape; the holding plate 4d2 is slidably disposed on the loading plate 4d1 along the short side direction of the loading plate 4d 1; a clamping gap for clamping the concrete block is formed between the clamping plate 4d2 and the bearing plate 4d 1; the end part of the holding plate 4d2 is also provided with a horizontal plate, and the horizontal plate is screwed and arranged on the horizontal plate by a first locking knob 4d 3; the second locking knob 4d4 is screwed on the end of the bearing plate 4d 1.

Based on the above embodiment, when the concrete block needs to be clamped in the working state, the first locking knob 4d3 is unscrewed, then the clamping gap between the clamping plate 4d2 and the bearing plate 4d1 is adjusted, then the concrete block is horizontally placed in the clamping gap, the clamping plate 4d2 is horizontally pushed towards the side wall of the concrete block, so that the fixed clamping work of the concrete block is completed, and the first locking knob 4d3 is locked finally after the clamping is completed; because of different stacking modes, the distance between the concrete blocks clamped by the clamping adjusting groups 4d can be correspondingly changed, and at the moment, a worker can release the limiting work of the bearing plate 4d1 by screwing the second locking knob 4d4, and adjust the positions between the adjacent clamping adjusting groups 4d, so that the stacking machine is suitable for different stacking modes.

Further, as shown in fig. 6:

the stacking support unit 4 further comprises an auxiliary bearing transfer unit 4e, a support bracket 4e1, a plug hole 4e2 and an anti-skid concave pattern 4e 3; the auxiliary bearing and transferring unit 4e consists of a bearing bracket 4e1, a plug hole 4e2 and an anti-skid concave pattern 4e3, wherein the plug hole 4e2 penetrates through the bottom of the bearing bracket 4e 1; the anti-slip concave patterns 4e3 are horizontally arranged on the upper surface of the support bracket 4e1 along the short side direction of the top of the support bracket 4e1, and a plurality of anti-slip concave patterns 4e3 are equidistantly arranged along the long side direction of the support bracket 4e 1.

Based on the above embodiment, in order to better carry the stacked concrete blocks, the auxiliary bearing and transferring unit 4e can be inserted and sleeved on the fork teeth of the forklift before carrying, so that the contact area between the forklift and the bottom of the stacked concrete blocks is increased during carrying, the stacked concrete blocks are more stable during carrying, and the insertion holes 4e2 are through holes for the fork teeth of the forklift to be inserted conveniently; the upper surface of support bracket 4e1 is formed with non-skid grooves 4e3 to increase the friction between the upper surface of support bracket 4e1 and the lower surface of the stacked concrete blocks.

This application adopts special pile up neatly mode to realize the stability between the concrete piece after the pile up neatly to need not the tray and bear, when having reduced the cost of transporting, breakage rate when having reduced traditional packing by a wide margin and transporting.

The above examples, which are intended to represent only one or more embodiments of the present invention, are described in greater detail and with greater particularity, and are not to be construed as limiting the scope of the utility model. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (6)

1. The tray-free concrete packing device is characterized by comprising a concrete block conveying device (1), a CCD camera detection unit (2), a stacking robot (3), a clamping manipulator (3a) and a stacking bearing unit (4); the device comprises a CCD camera detection unit (2), a stacking robot (3) and a control unit, wherein the CCD camera detection unit (2) is fixedly erected and installed right above the middle part of a concrete block conveying device (1), the detection end of the CCD camera detection unit (2) is arranged right opposite to the upper surface of the concrete block conveying device (1), and the stacking robot is fixedly installed at the discharge end of the concrete block conveying device (1) in a vertical state; the clamping mechanical arm (3a) is fixedly installed at the output end of the stacking robot (3), the clamping mechanical arm (3a) is used for being matched with the stacking robot (3) to complete automatic stacking work on concrete blocks, and the stacking bearing unit (4) is arranged beside the stacking robot (3).

2. The palletless packing device for concrete according to claim 1, wherein the concrete block transfer device (1) comprises a chain-plate conveyor (1a), a first vertical plate (1b), an auxiliary correcting unit (1c), a second vertical plate (1c1), a correcting plate (1c2), a guide bar (1c3) and an electric push bar (1c 4); the first vertical plate (1b) is fixedly installed on one side of the chain plate type conveyor (1a) in a vertical state along the conveying direction of the chain plate type conveyor (1a), and the auxiliary correcting unit (1c) is fixedly installed on the other side of the chain plate type conveyor (1a) in a vertical state relative to the first vertical plate (1 b); the auxiliary correction unit (1c) consists of a second vertical plate (1c1), a correction plate (1c2), a guide rod (1c3) and an electric push rod (1c4), wherein the correction plate (1c2) is fixedly mounted on one side of the second vertical plate (1c1) in a horizontal state along the long side direction of the second vertical plate (1c1), the correction plate (1c2) is arranged close to the inner side of the second vertical plate (1c1), at least two guide rods (1c3) are further vertically arranged on the outer side of the correction plate (1c2), and the end parts of the two guide rods (1c3) penetrate through the second vertical plate (1c1) and are connected with the second vertical plate (1c1) in a sliding manner; the electric push rods (1c4) are provided with at least two, the two electric push rods (1c4) are fixedly arranged at two ends of the second vertical plate (1c1) in a mirror image state respectively, and the output ends of the two electric push rods (1c4) penetrate through the second vertical plate (1c1) and are fixedly connected with the correcting plate (1c 2).

3. A palletless packing device for concrete according to claim 2, wherein the CCD camera detection unit (2) comprises a support frame (2a), a mounting frame (2b), a CCD detection group (2c), a hinge frame (2c1) and a CCD camera (2c 2); the mounting frame (2b) is arranged right above the middle part of the chain plate type conveyor (1a) in a crossing mode through the support frame (2 a); the CCD detection groups (2c) are arranged in three groups, and the three groups of CCD detection groups (2c) are arranged in the middle of the installation frame (2b) at equal intervals along the short side direction of the top of the installation frame (2 b); the CCD detection group (2c) is composed of a hinge frame (2c1) and a CCD camera (2c2), and the CCD camera (2c2) is hinged to the end of the hinge frame (2c 1).

4. A palletless packing device for concrete according to claim 3, characterized in that the stacking support unit (4) comprises a fixed base (4a), a sliding table (4b), a sliding chute (4c) and a clamping adjustment group (4 d); the sliding table (4b) is fixedly arranged on the fixed base (4a) in a horizontal state, and the sliding chute (4c) is horizontally arranged on the sliding table (4b) along the long edge direction of the sliding table (4 b); the clamping adjusting group (4d) is arranged on the sliding chute (4c) in a sliding way; at least three groups of clamping adjusting groups (4d) are arranged at equal intervals along the long side direction of the sliding table (4 b).

5. The tray-less concrete packing device as claimed in claim 4, wherein the holding adjustment group (4d) comprises a bearing plate (4d1), a holding plate (4d2), a first locking knob (4d3) and a second locking knob (4d 4); the bearing plate (4d1) is slidably arranged on the sliding table (4b), and the bearing plate (4d1) is arranged in an L shape; the clamping plate (4d2) is arranged on the bearing plate (4d1) in a slidable manner along the short side direction of the bearing plate (4d 1); a clamping gap for clamping the concrete block is formed between the clamping plate (4d2) and the bearing plate (4d 1); the end part of the clamping plate (4d2) is also provided with a horizontal plate, and the first locking knob (4d3) is screwed on the horizontal plate; the second locking knob (4d4) is screwed at the end of the bearing plate (4d 1).

6. A palletless packing plant for concrete according to claim 5, characterized in that the pallet supporting unit (4) further comprises an auxiliary load transfer unit (4e), a support bracket (4e1), a jack (4e2) and an anti-skid concave pattern (4e 3); the auxiliary bearing and transferring unit (4e) consists of a bearing bracket (4e1), a jack (4e2) and an anti-skidding concave pattern (4e3), wherein the jack (4e2) penetrates through the bottom of the bearing bracket (4e 1); the anti-slip concave grains (4e3) are horizontally arranged on the upper surface of the support bracket (4e1) along the short side direction of the top of the support bracket (4e1), and the anti-slip concave grains (4e3) are arranged in a plurality at equal intervals along the long side direction of the support bracket (4e 1).

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