CN216860235U - Double-station slicing machine - Google Patents

Double-station slicing machine Download PDF

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Publication number
CN216860235U
CN216860235U CN202123269572.4U CN202123269572U CN216860235U CN 216860235 U CN216860235 U CN 216860235U CN 202123269572 U CN202123269572 U CN 202123269572U CN 216860235 U CN216860235 U CN 216860235U
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China
Prior art keywords
cutting
steering wheel
frame
sleeve
main roller
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CN202123269572.4U
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Chinese (zh)
Inventor
孙承政
宫云庆
庄旭升
范国强
于云飞
张新恺
刘世岩
刘钢
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Qingdao Gaoce Technology Co Ltd
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Leshan Gaoce New Energy Technology Co ltd
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Priority to CN202123269572.4U priority Critical patent/CN216860235U/en
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Publication of CN216860235U publication Critical patent/CN216860235U/en
Priority to PCT/CN2022/139946 priority patent/WO2023116608A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/04Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sampling And Sample Adjustment (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The embodiment of the application provides a duplex position slicer includes: a frame; the frame comprises two cutting frames and a connecting frame connected between the two cutting frames; two sets of cutting devices; the cutting frames are respectively arranged at the two ends; the cutting device includes: the main roller is arranged on the cutting frames, and the main roller driver is positioned in an area between the two cutting frames; the two groups of winding and unwinding devices are respectively arranged on the cutting frames at the two ends and are positioned below the cutting devices; each group comprises two take-up and pay-off devices which are respectively positioned at two sides of the cutting device; and the two groups of wiring systems are respectively arranged on the cutting frames at the two ends and are used for guiding the cutting lines wound on the winding and unwinding device and the main roller. The technical scheme that this application embodiment provided can reduce the volume of slicer, and improves cutting efficiency.

Description

Double-station slicing machine
Technical Field
The application relates to a hard and brittle material cutting equipment technology, in particular to a double-station slicing machine.
Background
A slicing machine is an apparatus for slicing a bar of hard and brittle material, and is generally configured with two parallel main rollers arranged horizontally, and a single diamond wire wound around the two main rollers to form at least 2000 fretsaws. The hard and brittle material rod moves from top to bottom and penetrates through the two main rollers, and the main rollers rotate to drive the diamond wires to move at a high speed so as to cut the hard and brittle material rod into sheets.
The traditional slicer is provided with a group of main rollers for cutting a hard and brittle material rod, and the efficiency is low. And the volume of the slicer is large, and the slicer occupies a large space.
Disclosure of Invention
In order to solve one of the technical defects, the embodiment of the application provides a double-station slicer.
According to a first aspect of embodiments herein, there is provided a dual station microtome comprising:
a frame; the frame comprises two cutting frames and a connecting frame connected between the two cutting frames;
two sets of cutting devices; the cutting frames are respectively arranged at the two ends; the cutting device includes: the main roller is arranged on the cutting frames, and the main roller driver is positioned in an area between the two cutting frames;
the two groups of winding and unwinding devices are respectively arranged on the cutting frames at the two ends and are positioned below the cutting devices; each group comprises two take-up and pay-off devices which are respectively positioned at two sides of the cutting device;
and the two groups of wiring systems are respectively arranged on the cutting frames at the two ends and are used for guiding the cutting lines wound on the winding and unwinding device and the main roller.
The double-station slicer as described above, wherein the cutting frame is formed with a cutting space for accommodating the main roller; the main rollers are arranged in the cutting space side by side along the horizontal direction; openings for mounting bearings are respectively formed in two opposite side walls of the cutting frame, and the main roller penetrates through the inner ring of the bearing;
and wire winding and unwinding spaces for accommodating the wire winding and unwinding device are formed on two sides of the lower part of the cutting frame respectively.
The dual station microtome as described above, the cutting frame comprising: an upper frame and a lower frame arranged vertically;
the upper frame and the lower frame are provided with two opposite side walls; two side walls of the upper frame are in butt joint with two side walls of the lower frame, and a sealing strip and a positioning structure are arranged between the bottom surface of the side wall of the upper frame and the bottom surface of the side wall of the lower frame.
According to the double-station slicer, the top of the upper frame is provided with a through hole for the feeding device to pass through, the feeding device is arranged at the top of the upper frame, and the bottom of the feeding device is used for grabbing a rod to be cut.
The dual station microtome as described above, the connecting frame comprising: at least two upper connecting beams and at least two lower connecting beams;
the upper connecting beam is connected between the two upper frames, and the lower connecting beam is connected between the two lower frames; a space for redundantly accommodating the main roller drive is formed between the upper connecting cross beam and the lower connecting cross beam.
The double-station slicer as described above, the take-up and pay-off device comprising:
a take-up and pay-off driver;
a rotating shaft; the rear end of the rotating shaft is connected with a take-up and pay-off driver;
the front retaining sleeve is fixedly sleeved at the front end of the rotating shaft and synchronously rotates with the rotating shaft;
the rear blocking sleeve is fixedly sleeved at the rear end of the rotating shaft and rotates synchronously with the rotating shaft;
and the wire roller is fixedly sleeved on the outer sides of the front retaining sleeve and the rear retaining sleeve and synchronously rotates with the front retaining sleeve and the rear retaining sleeve.
According to the double-station slicer, the periphery of the front blocking sleeve is provided with the front blocking part; the outer diameter of the front stopping part is gradually reduced along the direction from front to back, and the rear end of the front stopping part extends to the rear end of the front blocking sleeve;
the periphery of the rear blocking sleeve is provided with a rear blocking part; the outer diameter of the rear stopping part is gradually increased along the direction from front to back, and the front end of the rear stopping part extends to the front end of the rear stopping sleeve;
the inner wall of the front end of the wire roller is provided with a surface matched and contacted with the front stop part, and the inner wall of the rear end of the wire roller is provided with a surface matched and contacted with the rear stop part; the front end of the wire roller is sleeved on the outer side of the front stopping portion, and the rear end of the wire roller is sleeved on the outer side of the rear stopping portion.
The double-station slicer as described above, said take-up and pay-off device further comprising: the expansion sleeve is tightly sleeved between the rear retaining sleeve and the rotating shaft;
the inner diameter of the front end of the rear retaining sleeve is larger than that of the rear end of the rear retaining sleeve; the expansion sleeve is arranged between the front end of the rear retaining sleeve and the rotating shaft; the rear end of the rear blocking sleeve is contacted with the rotating shaft.
The double-station slicer as described above, said take-up and pay-off device further comprising: the front retaining sleeve fixing assembly is arranged at the front end of the front retaining sleeve and used for fixing the front retaining sleeve;
the front end of the front blocking sleeve is provided with a mounting groove with a forward opening, and the center line of the mounting groove is superposed with the center line of the rotating shaft; the opening of the mounting groove is provided with a stop edge which extends inwards;
preceding fender cover fixed subassembly includes:
the rear end of the screw is fixedly connected to the front end of the rotating shaft;
the stop block is sleeved on the screw rod; the rear end of the stop block is limited in the mounting groove by the stop edge;
and the locking nut is positioned at the front end of the stop block and is in threaded fit with the screw rod.
As described above, in a dual station microtome, the front sleeve retainer assembly further comprises:
and the disc spring is sleeved on the screw rod and positioned between the stop block and the rotating shaft.
The double-station slicer as described above, said take-up and pay-off device further comprising:
the supporting sleeve is sleeved on the rotating shaft and is positioned between the front retaining sleeve and the rear retaining sleeve; the supporting sleeve is in clearance fit with the wire roller.
The double station microtome as described above, the wiring system comprising: a wire arranging device and a steering device;
the winding displacement device is arranged at the lower part of the cutting frame and is positioned above the winding and unwinding device; the winding displacement device is used for guiding the cutting line to wind on the winding and unwinding device;
the steering device is arranged on the harvesting frame, is positioned on the side surface of the main roller and is used for changing the direction of the cutting line and then winding the cutting line on the main roller.
The double-station slicer as described above, the turning device comprising:
a steering base; the two steering bases are arranged at intervals;
the guide rod is connected between the two steering bases; the guide rod extends along the axial direction of the slicer main roller;
the steering wheel seat is arranged on the guide rod and can slide along the guide rod;
the steering wheel is arranged on the steering wheel seat; a wire groove for accommodating a cutting wire is formed in the periphery of the steering wheel; the rotating center line of the steering wheel is vertical to the axial direction of the main roller.
According to the double-station slicing machine, the cross section of the guide rod is a chamfer rectangle;
the steering wheel seat includes:
an upper slide base; the bottom of the upper sliding seat is provided with an upper open slot, and the shape of the upper open slot is matched with the shape of the upper circumferential surface of the guide rod; the steering wheel is arranged on the upper sliding seat;
a lower slide base; the top of the lower sliding seat is provided with a lower open slot; the lower sliding seat is in butt joint with the upper sliding seat, and the upper groove and the lower groove enclose a through hole for the guide rod to pass through.
The double-station microtome as described above, the turning device further comprising:
the steering mechanism is connected between the upper sliding seat and the steering wheel and is used for adjusting the rotation angle of the steering wheel in a plane vertical to the axial direction of the main roller;
the steering mechanism includes:
the steering vertical plate is vertically arranged on the upper surface of the upper sliding seat;
and one end of the steering wheel connecting piece along the axial direction of the main roller is rotationally connected with the steering vertical plate, and the other end of the steering wheel connecting piece is connected with a rotating shaft of the steering wheel.
The double-station slicer as described above, the turning device further comprising:
the steering wheel shield is vertically arranged on the side surface of the steering wheel; the length direction of the steering wheel shield is consistent with the axial direction of the main roller, and the vertical height of the steering wheel shield is lower than a cutting line between the steering wheel and the main roller; the bottom end of the steering wheel shield is used for being rotatably connected with the cutting frame, and the upper portion of the steering wheel shield is locked with the cutting frame through a bolt.
According to the technical scheme provided by the embodiment of the application, the two cutting frames and the connecting frame connected between the two cutting frames are adopted to form an integral frame of the slicing machine, each cutting frame is provided with the cutting device, the wire take-up and pay-off device and the wiring system, and a cutting station is formed for cutting the hard and brittle material rod; and the take-up and pay-off device is placed below the cutting device, so that the overall size of the slicing machine can be reduced. Two stations are mutually independent, and all can cut hard and brittle material stick, cut stick quantity under the condition that slicer area does not increase or increase by a small amount and double, improved production efficiency by a wide margin.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic diagram of a dual-station microtome according to an embodiment of the present disclosure;
FIG. 2 is a schematic diagram of a frame in a dual-station microtome according to an embodiment of the present disclosure;
FIG. 3 is an enlarged view of area A of FIG. 2;
FIG. 4 is a side view of a slicer cutting station as provided by an embodiment of the present application;
FIG. 5 is another side view of a slicer cutting station as provided by an embodiment of the present application;
FIG. 6 is a side view of a cut line trace of a microtome provided in accordance with an embodiment of the present application;
FIG. 7 is another angled side view of a cut line trace of a microtome according to an embodiment of the present application;
fig. 8 is a schematic structural diagram of a take-up and pay-off device according to an embodiment of the present application;
fig. 9 is a sectional view of a take-up and pay-off device provided in an embodiment of the present application;
FIG. 10 is a schematic structural view of a string diverter provided in an embodiment of the present application;
figure 11 is an enlarged view of a portion of the string diverter provided in an embodiment of the present application;
FIG. 12 is a cross-sectional view of a guide bar in the cutting line diverter provided in accordance with an embodiment of the present application;
FIG. 13 is an enlarged view of area B of FIG. 10;
FIG. 14 is a schematic structural view of a main roller mounting structure provided in an embodiment of the present application;
FIG. 15 is a cross-sectional view of a main roller mounting structure provided in an embodiment of the present application;
fig. 16 is a schematic structural view of a tension adjusting device according to an embodiment of the present application;
fig. 17 is a schematic structural view of a cable routing device according to an embodiment of the present application;
fig. 18 is a schematic structural diagram of a feeding device provided in an embodiment of the present application;
fig. 19 is a side view of a feeding device provided in an embodiment of the present application.
Reference numerals:
1-a frame; 11-a cutting frame; 111-an upper frame; 1111-a recessed platform; 112-a lower frame; 113-frame opening; 114-a sealing strip; 115-a positioning block; 116-a feed through hole; 12-a connection frame; 121-upper connecting cross beam; 122-lower connecting beam;
2-a cutting device; 21-a main roll; 211-elastic pull rod; 22-main roller drive; 23-front axle boxes; 231-front axle box body; 232-front bearing; 233-front connecting shaft; 24-rear axle boxes; 241-rear axle box body; 242 — a rear bearing; 243-rear connecting shaft; 25-a coupler;
3-a take-up and pay-off device; 31-a take-up and pay-off line driver; 311-a first mounting plate; 312-a second mounting plate; 313-a fixed seat; 32-a rotating shaft; 33-front blocking sleeve; 331-screw rod; 332-a stopper; 333-lock nut; 334-disc spring; 34-a rear blocking sleeve; 341-expanding and tightening sleeve; 35-wire rolls; 36-a support sleeve; 37-a latch boss; 38-a support bar;
4-a wire arranging device; 41-a flat cable motor; 42-a flat cable module; 43-wire-arranging wheel; 44-a counterweight mechanism;
5-a steering device; 51-a steering base; 52-a guide bar; 53-steering wheel seat; 531-upper slide; 532-lower slide; 54-a steering wheel; 55-a steering riser; 551-articulated shaft; 552-long hole; 553-a threaded connection; 56-steering wheel attachment; 57-a steering wheel shield;
6-a tension adjusting device; 61-a tension motor; 62-a tension seat; 63-a tension arm; 64-a tension pulley; 65-a spacing arm;
7-a feeding device; 71-a feed base; 72-a feed drive assembly; 73-a slide box; 74-a support seat; 75-a slider guide rail mechanism; 76-lead screw; 77-silicon material clamping seat;
81-cutting line.
Detailed Description
In order to make the technical solutions and advantages of the embodiments of the present application more apparent, the following further detailed description of the exemplary embodiments of the present application with reference to the accompanying drawings makes it clear that the described embodiments are only a part of the embodiments of the present application, and are not exhaustive of all embodiments. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
The present embodiment provides a dual station microtome for cutting a bar of hard and brittle material into a sheet-like structure. The double-station slicing machine comprises two cutting stations, each cutting station works independently and can cut synchronously or asynchronously, and each cutting station can cut a hard and brittle material rod. The hard and brittle material rod can be a silicon rod, a sapphire rod and the like. In the present embodiment, a dicing machine will be described by taking a silicon rod as an example.
Fig. 1 is a schematic structural view of a double-station slicer according to an embodiment of the present application, fig. 2 is a schematic structural view of a frame in the double-station slicer according to an embodiment of the present application, fig. 3 is an enlarged view of a region a in fig. 2, fig. 4 is a side view of a slicing machine cutting station according to an embodiment of the present application, and fig. 5 is a side view of the slicing machine cutting station according to an embodiment of the present application.
As shown in fig. 1 to 5, the double-station slicer provided in this embodiment includes: frame 1, cutting device 2, take-up and pay-off device 3 and wiring system. Wherein the frame 1 includes two cutting frames 11 and a connecting frame 12, the connecting frame 12 being connected between the two cutting frames 11.
The number of the cutting devices 2 is two, and the two cutting devices are respectively arranged on the cutting frame 11. The cutting device 2 comprises a main roller 21 and a main roller driver 22, wherein the main roller driver 22 is connected with the main roller 21 and is used for driving the main roller 21 to rotate.
The number of the take-up and pay-off devices 3 is two, and the two take-up and pay-off devices are respectively arranged on the cutting frame 11 and are positioned below the cutting device 2. Two take-up and pay-off devices 3 are arranged on each cutting frame 11 and are respectively positioned on two sides of each cutting frame 11, and in the process that the cutting lines move towards one direction, one take-up and pay-off device 3 serves as a pay-off device, and the other take-up and pay-off device serves as a take-up device.
The number of wiring systems is two, and the wiring systems are respectively provided on the dicing frame 11. A single cutting line is wound on the take-up and pay-off device 3, the wiring system and the main roller 21, and a cutting line net is formed by winding a plurality of turns on the main roller 21 and is used for cutting the silicon rod into silicon wafers. The wiring system is used for guiding the cutting wire and changing the winding direction of the cutting wire.
The cutting device 2, the take-up and pay-off device 3 and the wiring system on each cutting frame 11 form a cutting station for cutting a silicon rod. The two cutting stations work independently and can cut synchronously or asynchronously.
According to the technical scheme provided by the embodiment, the two cutting frames and the connecting frame connected between the two cutting frames form an integral frame of the slicing machine, each cutting frame is provided with the cutting device, the wire winding and unwinding device and the wiring system, and a cutting station is formed for cutting the hard and brittle material rod; and the take-up and pay-off device is placed below the cutting device, so that the overall size of the slicing machine can be reduced. Two stations are mutually independent, and the homoenergetic is cut hard and brittle material stick, cuts stick quantity under the condition that slicer area does not increase or increase by a small amount and doubles, has improved production efficiency by a wide margin.
On the basis of the above technical solution, the cutting frame 11 will be explained in detail:
a cutting space for accommodating the main roller 21 is formed in the cutting frame 11. The main rollers 21 are disposed side by side in the cutting space in the horizontal direction, and the present embodiment employs two main rollers 21 arranged side by side. The opposite two side walls of the cutting frame 11 are respectively provided with a frame opening 113, the bearing is arranged in the frame opening 113, and the main roller 21 is arranged in the inner ring of the bearing in a penetrating way. The main roller driver 22 is provided in the connection frame 12 to be connected to an end of the main roller 21 passing through the frame opening 113 on the inner side. A take-up and pay-off space for accommodating the take-up and pay-off device 3 is formed at each of the lower sides of the cutting frame 11.
One implementation is as follows: the cutting frame 11 includes: an upper frame 111 and a lower frame 112, which are arranged in a vertical direction. The upper frame 111 and the lower frame 112 have two opposite sidewalls, the two sidewalls of the upper frame 111 are abutted with the two sidewalls of the lower frame 112, and a sealing strip 114 and a positioning structure 115 are disposed between the bottom surface of the sidewalls of the upper frame 111 and the bottom surface of the sidewalls of the lower frame 112.
Specifically, the bottom surface of the upper frame 111 is butted against the top surface of the lower frame 112. A sealing groove is formed in the top surface of the lower frame 112, and a sealing strip 114 is disposed in the sealing groove to fill a gap between the sealing groove and the upper frame 111.
In addition, a concave platform 1111 is disposed at a bottom vertex angle of the upper frame 111, so that a certain gap is formed between a surface of the concave platform 1111 and a top surface of the lower frame 112. The top surface of underframe 112 is equipped with the holding tank of undercut, and the holding tank is located the below of sunken platform 1111, and is close to the inboard edge of sunken platform 1111. The width of the receiving groove is smaller than that of the recessed platform 1111, so that the receiving groove and the top surface of the lower frame 112 form a step surface. The accommodating groove is internally provided with a positioning structure, such as: the positioning block 115, the height of the positioning block 115 is higher than the depth of the accommodating groove, so that the positioning block 115 limits the upper frame 111 to move outwards, and the upper and lower frames are positioned.
The top of the upper frame 111 is provided with a feeding through hole 116, the feeding device 7 is arranged on the top of the upper frame 111, the feeding device 7 penetrates through the through hole 116, and the bottom end of the feeding device 7 is used for grabbing a bar to be cut, for example: and (4) silicon rods.
The connection frame 12 includes: at least two upper connecting beams 121 and at least two lower connecting beams 122. The upper connecting cross member 121 is connected between the two upper frames 111, and the lower connecting cross member 122 is connected between the two lower frames 112. The upper connecting beam 121 and the lower connecting beam 122 form a space between them for redundantly accommodating the main roller drives 22. In this embodiment, two upper connecting beams 121 whose ends are connected to the top surface of the upper frame 111 and two lower connecting beams 122 whose ends are connected to the inner side surface of the lower frame 112 are used. The upper connecting beam 121 and the lower connecting beam 122 can be connected to the cutting frame 11 by bolts or welding.
Each cutting frame 11 is provided with a set of cutting equipment, a take-up and pay-off device and a wiring system, and the cutting equipment, the take-up and pay-off device and the wiring system are used as a station for slicing the silicon rod. The two cutting stations can adopt the same structure and layout, and the embodiment is only explained by one station.
FIG. 6 is a side view of a cut line trace of a microtome as provided in an embodiment of the present application, and FIG. 7 is another angled side view of a cut line trace of a microtome as provided in an embodiment of the present application. As shown in fig. 5 to 7, two main rollers 21 are provided at one cutting station to extend in the horizontal direction. The two main rollers 21 are arranged side by side and are mounted on the upper frame 111 through bearings. The main roller driver 22 is connected to one end of the main roller 21 for driving the main roller 21 to rotate. The two sides below the main roller 21 are respectively provided with a take-up and pay-off device 3, and the cutting line is wound between the main roller 21 and the two take-up and pay-off devices 3 and does unidirectional motion or reciprocating motion.
Further, the wiring system includes: a wire arranging device 4, a steering device 5 and a tension adjusting device 6. The winding and unwinding device 4 is disposed above the winding and unwinding device 3, can move along the axial direction of the winding and unwinding device 3, and is used for guiding the cutting line 81 to wind on the line roller 35 disposed in the winding and unwinding device 3 according to the wiring texture rule or guiding the cutting line to be discharged from the winding and unwinding device 3 according to the wiring texture rule, so as to avoid the phenomena of rolling friction and the like of the cutting line.
The tension adjusting device 6 is disposed between the traverse 4 and the main roller 21, and adjusts the tension of the cutting wire 81. The turning device 5 is provided on the side surface of the main roller 21, and the cutting wire is fed from the tension adjusting device 6, changes its direction by passing through the turning device 5, and is wound around the main roller 21.
The tension adjusting device 6 is located at the outer side of the cutting frame, and the winding displacement device 4 and the winding and unwinding device 3 are located at the side of the lower frame 112. The upper frame 111 and the lower frame 112 are separated to prevent cutting fluid flying out from the cutting area during cutting from attaching to and protecting the wire arranging device 4, the steering device 5 and the tension adjusting device 6.
For the above take-up and pay-off device 3, the embodiment provides a specific implementation manner:
fig. 8 is a schematic structural diagram of a take-up and pay-off device provided in the embodiment of the present application, and fig. 9 is a sectional view of the take-up and pay-off device provided in the embodiment of the present application. As shown in fig. 8 and 9, the take-up and pay-off device provided in the present embodiment includes: a take-up and pay-off line driver 31, a rotating shaft 32, a front sleeve 33, a rear sleeve 34, and a line roller 35. Taking the perspective of fig. 9 as an example, the left side of fig. 9 is the front end and the right side is the rear end.
The wire take-up and pay-off driver 31 can be a driving motor, the rear end of the rotating shaft 32 is connected with the wire take-up and pay-off driver 31, and the wire take-up and pay-off driver 31 is used for driving the rotating shaft 32 to rotate.
The front retaining sleeve 33 is fixedly sleeved on the front end of the rotating shaft 32 and rotates synchronously with the rotating shaft 32. The rear retaining sleeve 34 is fixedly sleeved on the rear end of the rotating shaft 32 and rotates synchronously with the rotating shaft 32. The wire roller 35 is fixedly sleeved outside the front retaining sleeve 33 and the rear retaining sleeve 34 and rotates synchronously with the front retaining sleeve 33 and the rear retaining sleeve 34.
The cutting line can be wound on the peripheral surface of the line roller 35, the take-up and pay-off driver 31 drives the rotating shaft 32 to rotate in the positive direction, the line roller 35 is driven to rotate through the front retaining sleeve 33 and the rear retaining sleeve 34, and the cutting line can be wound on the line roller 35; when the take-up and pay-off line driver 32 drives the line roller 35 to rotate in the reverse direction, the cutting line can be paid out around the line roller 35.
In the traditional scheme, line roller 35 passes through the shaft coupling with driving motor and links to each other, and the volume of shaft coupling is great for take-up and pay-off device's volume is great, need provide great installation space for it, therefore the volume of slicer is great, has great degree of difficulty in assembly, hoist and mount and transportation.
According to the technical scheme provided by the embodiment, the rotating shaft is directly connected with the take-up and pay-off driver, the front retaining sleeve and the rear retaining sleeve are sleeved on the rotating shaft, the wire roller is sleeved on the front retaining sleeve and the rear retaining sleeve and rotates synchronously with the rotating shaft, a coupler is not needed, the size of the take-up and pay-off device can be greatly reduced, the occupied space of the take-up and pay-off device is reduced, and the layout and assembly on the slicing machine are more convenient; the volume of the slicing machine is reduced, and the slicing machine is convenient to hoist and transport.
On the basis of the above technical solution, the present embodiment provides a specific implementation manner of the connection of the thread roller 35:
the front blocking sleeve 33 is annular, and a front blocking portion is disposed on the outer periphery of the front blocking sleeve, and the front blocking portion may cover the entire peripheral surface of the front blocking sleeve 33 or only cover a partial region of the peripheral surface. The outer diameter of the front stop portion gradually decreases in the front-to-rear direction, and the rear end of the front stop portion extends to the rear end of the front sleeve 33. As seen in the view of fig. 2, the rear end of the front stop sleeve 33 presents an inwardly inclined surface.
The rear blocking sleeve 34 is annular, and a rear blocking portion is disposed on the outer periphery of the rear blocking sleeve, and the rear blocking portion may cover the entire peripheral surface of the rear blocking sleeve 34 or only cover a partial region of the peripheral surface. In the front-to-rear direction, the outer diameter of the rear stop increases gradually, and the front end of the rear stop extends to the front end of the rear stop sleeve 34. As seen in the view of fig. 2, the front end of the rear stop sleeve 34 presents an inwardly sloping surface.
Correspondingly, the wire roller 35 is cylindrical, and the inner wall of the front end of the wire roller is provided with a surface matched with and contacted with the front stop part, and the inner wall of the rear end of the wire roller 35 is provided with a surface matched with and contacted with the rear stop part. The front end of the wire roller 35 is sleeved outside the front stop portion, and the rear end of the wire roller 35 is sleeved outside the rear stop portion.
The front and rear stoppers limit the movement of the wire roller 35 in the axial direction, thereby fixing the wire roller 35 between the front and rear spacers 33 and 35. The wire roller 35 may be a press fit with the front and rear sleeves 33, 35 such that the wire roller 35 rotates with the front and rear sleeves 33, 35.
As for the connection mode of the rear blocking sleeve 34 and the rotating shaft 31, a pressing connection can be adopted. Or, the embodiment provides a specific implementation manner: the expansion sleeve 341 is tightly sleeved between the rear retaining sleeve 34 and the rotating shaft 31. The expansion sleeve 341 can apply an expansion force inward and outward along the radial direction, press the rotating shaft 31 inward, press the rear retaining sleeve 34 outward, and realize that the rear retaining sleeve 34 is fixedly connected with the rotating shaft 31 and rotates synchronously.
A specific implementation manner is as follows: the inner diameter of the front end of the rear retaining sleeve 34 is larger than that of the rear end thereof, the expansion sleeve 341 is disposed between the front end of the rear retaining sleeve 34 and the rotating shaft 31, and the rear end of the rear retaining sleeve 34 contacts the rotating shaft 31. The expansion sleeve 341 applies an outward expansion force to the front end of the rear retaining sleeve 34 to urge the rear end of the rear retaining sleeve 34 to clamp the rotating shaft 31 inward, thereby further improving the clamping force between the rear retaining sleeve 34 and the rotating shaft 31.
For the connection between the front sleeve 33 and the rotating shaft 31, a pressing connection may be adopted. Or, this embodiment provides a specific implementation manner: the front retaining sleeve fixing assembly is arranged at the front end of the front retaining sleeve 33 and used for fixing the front retaining sleeve 33 and limiting the front retaining sleeve 33 to move along the axial direction.
A specific implementation way is as follows: the front end of the front blocking sleeve 33 is provided with a mounting groove with a forward opening, the center line of the mounting groove is superposed with the center line of the rotating shaft 31, and the opening of the mounting groove is provided with a blocking edge which extends inwards to form. The section of the mounting groove is circular, and the diameter of the mounting groove is larger than that of the rotating shaft 31.
Preceding fender cover fixed subassembly includes: a screw 331, a stop 332 and a locking nut 333. The length direction of the screw 331 is consistent with the length direction of the rotating shaft 31, and the rear end of the screw 331 is fixedly connected to the front end of the rotating shaft 31. For example: a screw hole is formed at the front end of the rotary shaft 31, and the screw 331 is screwed into the screw hole for fixing.
The screw 331 is located to the dog 332 cover, and the rear end of dog 332 is located the mounting groove, and the size of dog 332 is greater than the opening size of mounting groove, is located the mounting groove by the backstop limit. The stopper 332 has a rear end diameter larger than that of the rotation shaft 31.
A locking nut 333 is provided at the front end of the stopper 332 to be screwed with the screw 331. During tightening, the lock nut 333 moves toward the stop 332, axially compressing the stop 332 within the mounting slot and limiting forward movement of the front sleeve 33.
Further, a disc spring 334 is sleeved on the screw rod 331, and the disc spring 334 is located between the stopper 332 and the rotating shaft 31. As the stop 32 moves rearward, the disc spring 334 is compressed to accumulate elastic potential energy. After the front retaining sleeve fixing component is assembled, the rebounding force of the disc spring 334 causes the stop 332 to apply an axial force to the locking nut 333, so that the purpose of preventing the nut from loosening is achieved.
On the basis of the scheme, the rotating shaft 31 is sleeved with the supporting sleeve 36, the supporting sleeve 36 is positioned between the front retaining sleeve 33 and the rear retaining sleeve 34, and the supporting sleeve 36 is in clearance fit with the wire roller 35. During the assembly of the take-up and pay-off device, the wire roller 35 is axially moved from front to back to be sequentially sleeved on the front retaining sleeve 33 and the rear retaining sleeve 34. In the process of not reaching the rear blocking sleeve 34, the supporting sleeve 36 can carry out primary positioning and supporting on the wire roller 35, and the load pressure of an operator is reduced.
The support sleeve 36 can be in a press fit with the rotating shaft 31 and synchronously rotate with the rotating shaft 31 so as to reduce vibration and abnormal sound in the working process.
For the installation of the above-mentioned take-up and pay-off driver 31, the present embodiment also provides a specific implementation manner:
the take-up and pay-off line driver 321 may be mounted to the cutting frame 11 by a motor mount. Specifically, the motor mount includes: a first mounting plate 311 and a second mounting plate 312. The first mounting plate 311 is parallel to the central line direction of the rotating shaft 32 and is located on the side surface of the wire take-up and pay-off driver 31, the upper part of the wire take-up and pay-off driver 31 is mounted on the adjacent surface of the first mounting plate 311 through the fixing seat 313, and the bottom part of the wire take-up and pay-off driver is also fixed to the other surface of the first mounting plate 311 through a connecting piece, so that the stability of the wire take-up and pay-off driver 31 in the working process is improved. The fixing base 313 may be fixed to the first mounting plate 311 by welding, or may be fixed to the first mounting plate 311 by bolts. The take-up and pay-off wire driver 31 may be fixed to the fixing base 313 by bolts.
The second mounting plate 312 is vertically connected to the front end of the first mounting plate 311, and the second mounting plate 312 is provided with a through hole through which the rotary shaft 31 can pass to be connected to the take-up and pay-off line driver 31.
Further, a stopper pin holder 37 is provided on the front end surface of the second mounting plate 312. The stopper pin holder 37 is provided with a pin hole into which the stopper pin is inserted. Beside the latch housing 37, detection means are provided, for example: a proximity sensor, a photoelectric sensor, etc. for detecting whether the stopper pin is inserted into the pin hole. The application scenario of the scheme is as follows: after the microtome stops working, the stop pin can be inserted into the pin hole. When the detection device detects that the stop pin is inserted, a signal is sent to the controller for processing, and the motor is forbidden to rotate. And then, the operations of feeding, discharging, overhauling, maintenance and the like can be performed, the operation safety is improved, and the personal safety of operators is also guaranteed.
Further, a support member may be provided below the wire roll 35 for temporarily supporting the wire roll 35 during the process of assembling the wire roll 35. For example: at least two support rods 38 are arranged side by side on the front end surface of the second mounting plate 312 and below the rotating shaft 31. The support rods 38 extend in the direction of the center line of the rotating shaft 31, and a predetermined gap is formed between the support rods 38. In this embodiment, two support rods 38 are arranged side by side, and the distance between the two support rods 38 is greater than the radius of the wire roller 35 and smaller than the diameter of the wire roller 35, so that the two support rods 38 can temporarily support the wire roller 35.
During the assembly process, since the installation position of the wire roller 35 is higher than the ground, the wire roller 35 can be lifted and placed on the two support rods 38, and then after the front and rear sleeves 33 and 34 are installed, the wire roller 35 is lifted and installed on the front and rear sleeves 33 and 34.
In the traditional scheme, the winding and unwinding device is large in size and is usually arranged at the rear end of a slicing machine, and the main roller is arranged at the front end of the slicing machine. The cutting line is wound to the main roller from the wire winding and unwinding device on one side forwards, and then wound to the other wire winding and unwinding device from the other side of the main roller backwards.
One of the drawbacks of the conventional solution, as mentioned above, results in a large volume of the microtome; the second disadvantage is that the distance of the cutting line between the main roller and the take-up and pay-off device is longer, if the tension of the cutting line is smaller, the cutting line is easy to separate from the wire groove on the main roller; if the cutting wire tension is high, there is a high risk of wire breakage, resulting in difficulty in tension control.
Based on the problem, the above-mentioned scheme that this embodiment provided has reduced take-up and pay-off's volume to set up it in the below of main roll, reduced with the distance between the main roll, and then shortened the line distance of walking, reduced the broken string risk, also reduced the tension control degree of difficulty.
For the above steering device 5, the present embodiment provides an implementation manner:
figure 10 is a schematic view of the structure of the string deflecting device according to the present application, figure 11 is an enlarged view of a portion of the string deflecting device according to the present application, figure 12 is a cross-sectional view of the guide bar of the string deflecting device according to the present application, and figure 13 is an enlarged view of the area B in figure 10. As shown in fig. 10 to 13, the present embodiment provides a string deflecting device, including: a steering base 51, a guide rod 52, a steering wheel seat 53 and a steering wheel 54.
The number of the turning bases 51 is two, and the two turning bases 51 are provided at intervals in the axial direction of the main roller 21. A guide bar 52 is connected between the two steering bases 51, the guide bar 52 extending in the axial direction of the main roller 21.
The steering wheel base 53 is provided on the guide rod 52 and is slidable along the guide rod 52. The steering wheel 54 is provided on the steering wheel base 53 and moves together with the steering wheel base 53. The outer periphery of the steering wheel 54 is provided with a wire groove for accommodating the cutting wire 81, and the rotation center line of the steering wheel 54 is perpendicular to the axial direction of the main roller 21. During application, the left end of the steering wheel 54 is aligned with the wire groove at the end of the main roller 21, and the cutting wire 81 is wound in the wire groove from right to left from the bottom of the steering wheel 54, is discharged upwards from the left side of the steering wheel 5, and is wound on the main roller 21.
Through adjusting the position of steering wheel seat 53 on guide bar 52, can adjust the position of steering wheel 54 for main roller 21, make the tangential direction of wire casing and do not have the contained angle between the line of cut 81, thereby avoid damaging the problem that the line of cut leads to its life to shorten because of producing the friction between the lateral wall of line of cut 81 and wire casing, improved the reliability of cutting process.
The line of cut that this embodiment provided turns to device, adopt two that the interval set up to turn to the base, connect the guide bar between two steering bases, can follow the gliding steering wheel seat of guide bar and set up the directive wheel on turning to the wheel seat, the periphery of directive wheel is equipped with the wire casing that is used for holding the line of cut, the turning center line of directive wheel is perpendicular with the axial direction of main roll, position through the adjustment directive wheel, make the line of cut can be around locating on the directive wheel, and emit from one side of directive wheel and directly around the wire casing of locating the main roll in, reduce the line of cut and produce the friction between the main roll wire casing lateral wall, and then reduce the wearing and tearing of line of cut, further ensure the cutting quality to hard and brittle material stick, the broken string risk has also been reduced, guarantee production efficiency.
On the basis of the above technical solution, the present embodiment further optimizes the steering device:
the guide rod 52 has a bar-shaped structure, and the cross-sectional shape thereof may be circular, rectangular, regular polygonal, or irregular. In this embodiment, the cross section of the guide rod 52 is a chamfered rectangle, and a through hole for the guide rod 52 to pass through is correspondingly formed on the steering wheel seat 53, so that the guide rod 52 is arranged in the through hole in a penetrating manner.
The steering wheel seat 53 may be an integral structure or a split structure. A specific implementation manner is as follows: the steering wheel seat 53 includes: an upper slide 531 and a lower slide 532. Wherein, the bottom of the upper sliding seat 531 is provided with an upper slot, and the top of the lower sliding seat 532 is provided with a lower slot. The lower slider 532 is butted against the upper slider 531, and the upper groove and the lower groove enclose a through hole for the guide rod 52 to pass through. The steering wheel 54 is provided on the upper carriage 531.
One implementation is as follows: the shape of the upper slot matches the shape of the upper peripheral surface of the guide bar 52, and the cross section of the lower slot is rectangular. By the arrangement, the upper sliding seat 531, the lower sliding seat 532 and the guide rod 52 can be prevented from rotating relatively, the position of the steering wheel 54 is kept fixed in the cutting process, and the cutting line 81 is stably paid out from the steering wheel 54 without changing the paying-out direction.
Furthermore, a steering mechanism is connected between the upper slide 531 and the steering wheel 54, and is used for adjusting the rotation angle of the steering wheel 54 in a plane perpendicular to the axial direction of the main roller 21, which is equivalent to adjusting the pitch angle of the steering wheel 54, so that the steering mechanism is suitable for the main rollers 21 with different heights or different thicknesses.
A specific implementation manner is as follows: the steering mechanism includes: a steering riser 55 and a steering wheel attachment 56. Wherein, a steering vertical plate 55 is vertically provided on the upper surface of the upper slider 531. The steering wheel attachment 56 extends in the axial direction of the main roller, and has one end rotatably connected to the steering riser 55 and the other end connected to the rotating shaft of the steering wheel 54. One end of the rotating shaft is fixedly connected with the steering wheel connecting piece 56, and the other end is rotatably connected with the steering wheel 54. The steerable wheel 54 moves with the steerable wheel attachment 56.
The steering wheel connecting piece 56 is rotatably connected with the steering vertical plate 55, and the pitch angle of the steering wheel 54 is adjusted by adjusting the rotating angle of the steering wheel connecting piece 56 relative to the steering vertical plate 55.
Further, a hinge hole is formed at an end of the steering vertical plate 55, and the hinge shaft 551 inserted into the hinge hole is rotatably connected to the steering wheel connector 56, so that the steering wheel connector 56 can rotate around a shaft, and the steering wheel 54 is driven to rotate.
The steering riser 55 is also provided with an elongated hole 552, and is connected to the steering wheel link 56 by a screw link 553 inserted into the elongated hole 552. The position of the threaded connector 553 is adjustable within the elongated hole 552. Specifically, the elongated hole 552 may be a straight-line-shaped elongated hole, or may be an arc-shaped elongated hole or a zigzag-shaped elongated hole, and its length direction extends on an arc drawn by using the center of the hinge shaft 511 as a center and using a line between the center of the threaded connection member 553 and the center of the hinge shaft as a radius.
The screw 553 is loosened, and the position of the screw 553 in the long hole 552 is adjusted, thereby adjusting the pitch angle of the steering wheel 54. After adjustment, the threaded connector 553 is tightened to lock the steering wheel connector 56 in place.
In this embodiment, two long holes 552 are provided in the steering riser 55, and two screw attachments 553 are inserted into the long holes 522 and connected to the steering wheel attachments 56.
Further, the present embodiment also provides an implementation manner of the steering base 51, where the steering base 51 includes: an upper susceptor 511 and a lower susceptor 512. The top of the lower base 512 is provided with a lower slot whose shape matches with the lower circumference of the guide rod 52, and the bottom of the upper base 511 is provided with an upper slot whose shape matches with the upper circumference of the guide rod 52. The upper base 511 is connected to the lower base 512, and clamps the guide bar 52 from both the upper and lower sides, so as to support the guide bar 52 and restrict the rotation of the guide bar 52.
On the basis of the technical scheme, the steering wheel shield 57 is vertically arranged on the side surface of the steering wheel 54 and positioned between the steering wheel 54 and the main roller 21 to protect the steering wheel 54. In the process of cutting the hard and brittle material rod by the cutting line, cutting liquid is sprayed to cool, and the steering wheel shield 57 can prevent the cutting liquid from being sputtered to the steering wheel 54 so as to protect the steering wheel 54 and other components.
The diverting wheel guard 57 may be of a generally rectangular configuration with its length aligned with the axial direction of the main roller 21, the vertical height of the diverting wheel guard 57 being below the cutting line 81 between the diverting wheel 54 and the main roller 21. Namely: when the steering wheel shield 57 is placed vertically, the cutting line 81 between the steering wheel 54 and the main roller 21 passes over the steering wheel shield 57 without contacting the steering wheel shield 57, and friction is prevented from being generated between the cutting line and the steering wheel shield 57.
Further, in order to facilitate maintenance and winding of the main roller 21, the steering wheel shield 57 can be arranged to be capable of being turned upside down, the steering wheel shield 57 is erected in the cutting process, and the steering wheel shield 57 is flatly placed to leave an overhaul space when the main roller 21 needs to be maintained.
One implementation is as follows: the lower end of the steering wheel guard 57 is adapted to be pivotally connected to the cutting frame 11, for example by means of hinges, hinges or the like. The upper part of the steering wheel guard 57 is locked with the cutting frame 11 by means of a latch. The bolt can adopt a common structure in the mechanical field, and locking and unlocking are realized through plugging and pulling rotation actions.
Before cutting, the cutting wire is wound around the main roller 21 to form a wire mesh, the positions of the upper slide 531 and the lower slide 532 are adjusted and fixed according to the width of the wire mesh, and then the pitch angle of the steering wheel 54 is adjusted by adjusting the position of the threaded connection 553 in the elongated hole to ensure the optimal winding of the cutting wire and reduce the curling of the cutting wire during operation. After the adjustment, the screw 553 is tightened to fix the position.
For the mounting structure of the main roller 21, the present embodiment provides a specific implementation manner:
fig. 14 is a schematic structural view of a main roller mounting structure provided in an embodiment of the present application, and fig. 15 is a sectional view of the main roller mounting structure provided in the embodiment of the present application. As shown in fig. 14 and 15, the rear axle boxes 24 are disposed in the frame openings 113 inside the upper frame 111.
The rear axle box 24 includes: a rear axle case 241, a rear bearing 242, and a rear connecting shaft 243. The rear connecting shaft 243 is disposed in the rear shaft case 241, and the rear bearing 242 is disposed between the rear connecting shaft 243 and the rear shaft case 241, so that the rear connecting shaft 243 can rotate relative to the rear shaft case 241. The rear connecting shaft 243 is connected to an output shaft of the main roller driver 22 through a coupling 25, and the main roller driver 22 is specifically a drive motor.
The front axle box 23 includes: a front axle housing 231, a front bearing 231, and a front connecting axle 233. The front connecting shaft 233 is disposed in the front shaft housing 231, and the front bearing 232 is disposed between the front connecting shaft 233 and the front shaft housing 231, so that the front connecting shaft 233 can rotate relative to the front shaft housing 231.
The main roller 21 is a hollow structure, and an elastic pull rod 211 is arranged in the main roller in a penetrating way. One end of the elastic pulling rod 211 penetrating the main roller 21 is connected to the front connecting shaft 233, and the other end penetrating the main roller 21 is connected to the rear connecting shaft 243. Specifically, the end of the elastic tie bar 211 is threaded into a threaded hole corresponding to the end of the connecting shaft, and the front and rear axle boxes and the main roller are firmly connected by the contraction force generated by the elastic deformation of the tie bar. The axle box body is reserved with pins for connecting with the main roller 21.
The end of the rear connecting shaft 243 is provided with a tapered surface, the end of the front connecting shaft 233 is provided with a tapered surface, and the inner wall of the end of the main roller 21 is respectively matched with the tapered surfaces of the two connecting shafts with high precision.
For the tension adjusting device 6, the embodiment provides a specific implementation manner:
fig. 16 is a schematic structural diagram of a tension adjusting device according to an embodiment of the present application. As shown in fig. 16, the tension adjusting device 6 includes: tension motor 61, tension block 62, tension arm 63 and tension pulley 64. The tension seat 62 may be mounted to the cutting frame 11, in particular to the outer side of the lower frame 112. The tension motor 61 is installed at one side of the tension seat 62. The tension arm 63 is disposed on the other side of the tension base 62 and is fixedly connected to the output shaft of the tension motor 61. The other end of the tension arm is connected with a tension pulley 64, a wire groove is arranged on the peripheral surface of the tension pulley 64, and the cutting wire is wound in the wire groove of the tension pulley 64. The tension motor 61 drives the tension arm 63 to rotate, and then drives the tension pulley 64 to move for increasing the tension of the cutting wire or decreasing the tension of the cutting wire.
Furthermore, two limiting rods 65 are fixed on the tension seat 62 and located at two sides of the tension arm 63 for limiting the rotation angle of the tension arm 63 so as to avoid the excessive or insufficient tension of the cutting wire.
Fig. 17 is a schematic structural diagram of a cable arranging device according to an embodiment of the present application. As shown in fig. 17, the present embodiment provides a wire arranging device 4, including: the wire arranging motor 41, the wire arranging module 42, the wire arranging wheel 43 and the counterweight mechanism 44. The traverse module 42 is mounted on the cutting frame 11, specifically fixed to both sides of the lower frame 112, above the take-up and pay-off device 3. The wire arranging wheel 43 is arranged on the wire arranging module 42, and the wire arranging motor 41 is used for driving the wire arranging wheel 43 to move to reciprocate relative to the wire arranging module 42. The weight mechanism 44 and the tension pulley can be adjusted to reach a horizontal balance state at a certain rotation point, so that the steering wheel 43 does not shake during the reciprocating motion.
For the feeding device 7, the following can be used:
fig. 18 is a schematic structural diagram of a feeding device provided in an embodiment of the present application, and fig. 19 is a side view of the feeding device provided in the embodiment of the present application. As shown in fig. 18 and 19, the feeding device 7 includes: the feeding mechanism comprises a feeding base 71, a feeding driving assembly 72, a sliding plate box 73, a supporting seat 74, a slide block guide rail mechanism 75, a lead screw 76 and a silicon material clamping seat 77.
Wherein the feeding base 71 and the supporting base 74 are located in the feeding through hole 116, and are mounted to the cutting frame 11, in particular, to the upper frame 111. The slide box 73 is connected with the feeding base 71 through a lead screw 76 and a slide guide mechanism 75, and the feeding driving assembly 72 is used for driving the slide box 73 to move up and down relative to the feeding base 71 and guiding the slide box 73 through the slide guide mechanism 75 in the moving process. The silicon material clamping seat 77 is arranged at the bottom end of the sliding plate box 73 and used for clamping the silicon rod.
In the description of the present application, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be considered as limiting the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and encompass, for example, both fixed and removable connections or integral parts thereof; can be mechanically connected, electrically connected or can communicate with each other; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
While the preferred embodiments of the present application have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including the preferred embodiment and all changes and modifications that fall within the scope of the present application.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present application without departing from the spirit and scope of the application. Thus, if such modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is intended to include such modifications and variations as well.

Claims (16)

1. A dual-station microtome, comprising:
a frame; the frame comprises two cutting frames and a connecting frame connected between the two cutting frames;
two sets of cutting devices; the cutting frames are respectively arranged at the two ends; the cutting device includes: the main roller is arranged on the cutting frames, and the main roller driver is positioned in an area between the two cutting frames;
the two groups of winding and unwinding devices are respectively arranged on the cutting frames at the two ends and are positioned below the cutting devices; each group comprises two take-up and pay-off devices which are respectively positioned at two sides of the cutting device;
and the two groups of wiring systems are respectively arranged on the cutting frames at the two ends and are used for guiding the cutting lines wound on the winding and unwinding device and the main roller.
2. The dual station slicer of claim 1, wherein the cutting frame has a cutting space formed therein for receiving a main roller; the main rollers are arranged in the cutting space side by side along the horizontal direction; openings for mounting bearings are respectively formed in two opposite side walls of the cutting frame, and the main roller penetrates through the inner ring of the bearing;
and wire winding and unwinding spaces for accommodating the wire winding and unwinding device are formed at two sides below the cutting frame respectively.
3. The dual station microtome of claim 2, wherein the cutting frame comprises: an upper frame and a lower frame arranged vertically;
the upper frame and the lower frame are provided with two opposite side walls; two side walls of the upper frame are in butt joint with two side walls of the lower frame, and a sealing strip and a positioning structure are arranged between the bottom surface of the side wall of the upper frame and the bottom surface of the side wall of the lower frame.
4. The double station slicer of claim 3, wherein the top of the upper frame is provided with a through hole for passing a feeder, the feeder being disposed at the top of the upper frame, the bottom of the feeder being for grasping a bar to be cut.
5. The dual station microtome of claim 3, wherein the connecting frame comprises: at least two upper connecting beams and at least two lower connecting beams;
the upper connecting beam is connected between the two upper frames, and the lower connecting beam is connected between the two lower frames; a space for redundantly accommodating the main roller drive is formed between the upper connecting cross beam and the lower connecting cross beam.
6. The dual station microtome according to claim 1, wherein the take-up and pay-off device comprises:
a take-up and pay-off driver;
a rotating shaft; the rear end of the rotating shaft is connected with a take-up and pay-off driver;
the front retaining sleeve is fixedly sleeved at the front end of the rotating shaft and synchronously rotates with the rotating shaft;
the rear blocking sleeve is fixedly sleeved at the rear end of the rotating shaft and rotates synchronously with the rotating shaft;
and the wire roller is fixedly sleeved on the outer sides of the front retaining sleeve and the rear retaining sleeve and synchronously rotates with the front retaining sleeve and the rear retaining sleeve.
7. The double station slicer of claim 6 wherein the front sleeve has a front stop at a periphery thereof; the outer diameter of the front stopping part is gradually reduced along the direction from front to back, and the rear end of the front stopping part extends to the rear end of the front blocking sleeve;
the periphery of the rear blocking sleeve is provided with a rear blocking part; the outer diameter of the rear stopping part is gradually increased along the direction from front to back, and the front end of the rear stopping part extends to the front end of the rear stopping sleeve;
the inner wall of the front end of the wire roller is provided with a surface matched and contacted with the front stop part, and the inner wall of the rear end of the wire roller is provided with a surface matched and contacted with the rear stop part; the front end of the wire roller is sleeved on the outer side of the front stopping portion, and the rear end of the wire roller is sleeved on the outer side of the rear stopping portion.
8. The dual station microtome of claim 7, wherein the take-up and pay-off device further comprises: the expansion sleeve is tightly sleeved between the rear retaining sleeve and the rotating shaft;
the inner diameter of the front end of the rear retaining sleeve is larger than that of the rear end of the rear retaining sleeve; the expansion sleeve is arranged between the front end of the rear retaining sleeve and the rotating shaft; the rear end of the rear blocking sleeve is contacted with the rotating shaft.
9. The dual station microtome of claim 7, wherein the take-up and pay-off device further comprises: the front retaining sleeve fixing assembly is arranged at the front end of the front retaining sleeve and used for fixing the front retaining sleeve;
the front end of the front blocking sleeve is provided with a mounting groove with a forward opening, and the center line of the mounting groove is superposed with the center line of the rotating shaft; the opening of the mounting groove is provided with a stop edge which extends inwards;
preceding fender cover fixed subassembly includes:
the rear end of the screw is fixedly connected to the front end of the rotating shaft;
the stop block is sleeved on the screw rod; the rear end of the stop block is limited in the mounting groove by the stop edge;
and the locking nut is positioned at the front end of the stop block and is in threaded fit with the screw.
10. The dual station microtome of claim 9, wherein the front sleeve mount assembly further comprises:
and the disc spring is sleeved on the screw rod and positioned between the stop block and the rotating shaft.
11. The dual station microtome of claim 6, wherein the take-up and pay-off device further comprises:
the supporting sleeve is sleeved on the rotating shaft and positioned between the front retaining sleeve and the rear retaining sleeve; the supporting sleeve is in clearance fit with the wire roller.
12. The dual station microtome according to claim 1, wherein the wiring system comprises: a wire arranging device and a steering device;
the winding displacement device is arranged at the lower part of the cutting frame and is positioned above the winding and unwinding device; the winding displacement device is used for guiding the cutting line to wind on the winding and unwinding device;
the steering device is arranged on the harvesting frame, is positioned on the side surface of the main roller and is used for changing the direction of the cutting line and then winding the cutting line on the main roller.
13. The dual station slicer of claim 12, wherein the diverter device includes:
a steering base; the two steering bases are arranged at intervals;
the guide rod is connected between the two steering bases; the guide rod extends along the axial direction of the slicer main roller;
the steering wheel seat is arranged on the guide rod and can slide along the guide rod;
the steering wheel is arranged on the steering wheel seat; a wire groove for accommodating a cutting wire is formed in the periphery of the steering wheel; the rotating center line of the steering wheel is vertical to the axial direction of the main roller.
14. The dual station slicer of claim 13, wherein the guide bar has a cross-section that is a chamfered rectangle;
the steering wheel seat includes:
an upper slide seat; the bottom of the upper sliding seat is provided with an upper open slot, and the shape of the upper open slot is matched with the shape of the upper circumferential surface of the guide rod; the steering wheel is arranged on the upper sliding seat;
a lower slide base; the top of the lower sliding seat is provided with a lower slot; the lower sliding seat is in butt joint with the upper sliding seat, and the upper groove and the lower groove enclose a through hole for the guide rod to pass through.
15. The dual station slicer of claim 14, wherein the diverter device further comprises:
the steering mechanism is connected between the upper sliding seat and the steering wheel and is used for adjusting the rotation angle of the steering wheel in a plane vertical to the axial direction of the main roller;
the steering mechanism includes:
the steering vertical plate is vertically arranged on the upper surface of the upper sliding seat;
and one end of the steering wheel connecting piece along the axial direction of the main roller is rotationally connected with the steering vertical plate, and the other end of the steering wheel connecting piece is connected with a rotating shaft of the steering wheel.
16. The dual station slicer of claim 13, wherein the diverter device further comprises:
the steering wheel shield is vertically arranged on the side surface of the steering wheel; the length direction of the steering wheel shield is consistent with the axial direction of the main roller, and the vertical height of the steering wheel shield is lower than a cutting line between the steering wheel and the main roller; the bottom end of the steering wheel shield is used for being rotatably connected with the cutting frame, and the upper portion of the steering wheel shield is locked with the cutting frame through a bolt.
CN202123269572.4U 2021-12-23 2021-12-23 Double-station slicing machine Active CN216860235U (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN202123269572.4U CN216860235U (en) 2021-12-23 2021-12-23 Double-station slicing machine
PCT/CN2022/139946 WO2023116608A1 (en) 2021-12-23 2022-12-19 Double-station slicing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123269572.4U CN216860235U (en) 2021-12-23 2021-12-23 Double-station slicing machine

Publications (1)

Publication Number Publication Date
CN216860235U true CN216860235U (en) 2022-07-01

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202123269572.4U Active CN216860235U (en) 2021-12-23 2021-12-23 Double-station slicing machine

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CN (1) CN216860235U (en)
WO (1) WO2023116608A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023116610A1 (en) * 2021-12-23 2023-06-29 青岛高测科技股份有限公司 Wire take-up and pay-off device and slicing machine
WO2023116609A1 (en) * 2021-12-23 2023-06-29 青岛高测科技股份有限公司 Cutting wire steering device and slicing machine
WO2023116608A1 (en) * 2021-12-23 2023-06-29 青岛高测科技股份有限公司 Double-station slicing machine

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Publication number Priority date Publication date Assignee Title
WO2023116610A1 (en) * 2021-12-23 2023-06-29 青岛高测科技股份有限公司 Wire take-up and pay-off device and slicing machine
WO2023116609A1 (en) * 2021-12-23 2023-06-29 青岛高测科技股份有限公司 Cutting wire steering device and slicing machine
WO2023116608A1 (en) * 2021-12-23 2023-06-29 青岛高测科技股份有限公司 Double-station slicing machine

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