CN216860122U - Double-station horizontal cutting machine - Google Patents
Double-station horizontal cutting machine Download PDFInfo
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- CN216860122U CN216860122U CN202122981354.7U CN202122981354U CN216860122U CN 216860122 U CN216860122 U CN 216860122U CN 202122981354 U CN202122981354 U CN 202122981354U CN 216860122 U CN216860122 U CN 216860122U
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Abstract
The utility model provides a double-station horizontal cutting machine which is used for vertical extrusion cutting and has high processing efficiency and high yield. It comprises the following steps: a frame; a wire cutting device; a pallet conveyor line; the double-station tray and blank receiving assembly comprises a first station tray and blank receiving assembly and a second station tray and blank receiving assembly; the double-station synchronous tracking tray device comprises a left station tracking tray device and a right station tracking tray device; the frame encloses to close and forms the processing region, the vertical extrusion center of outside extruder is located the processing region, the width direction both sides in processing region are provided with left station respectively and trail tray device, right station and trail tray device, left station trails tray device, right station and trails tray device and include horizontal sideslip mechanism, elevating system, uncovered supporting rack respectively, elevating system adorns in the stand of frame corresponding side admittedly, elevating system's output is provided with the mounting bracket of horizontal sideslip mechanism, horizontal sideslip mechanism's output rigid coupling has uncovered supporting rack.
Description
Technical Field
The utility model relates to the technical field of product cutting and processing equipment, in particular to a double-station horizontal cutting machine.
Background
Currently, there are two types of automotive exhaust gas purifiers produced. One is horizontal extrusion cutting, and the other is vertical extrusion cutting. The existing mature processing equipment is suitable for horizontal extrusion cutting, the current national automobile exhaust emission standard is the national six standard, the limit value of automobile exhaust pollutant emission is specified, the honeycomb ceramic of the automobile exhaust purifier is required to be of an open pore structure, the porosity requirement is high, the porosity of the existing horizontal extrusion cutting is only about 50% at most, and therefore the porosity of the existing horizontal extrusion cutting cannot be improved. In the existing vertical extrusion cutting method, the oil cylinder extruder extrudes plastic pug, and the plastic pug is cut manually, so that the yield is very low. For this reason, it is urgently needed to find a cutting machine which can be applied to vertical extrusion cutting.
Disclosure of Invention
Aiming at the problems, the utility model provides a double-station horizontal cutting machine which is suitable for a tail gas purifier to perform vertical extrusion cutting, ensures the porosity of a porous ceramic material, and has high processing efficiency and high yield.
Double-station horizontal cutting machine, characterized in that it includes:
a frame;
a wire cutting device;
a pallet conveyor line;
the double-station tray and blank receiving assembly comprises a first station tray and blank receiving assembly and a second station tray and blank receiving assembly;
the double-station synchronous tracking tray device comprises a left station tracking tray device and a right station tracking tray device;
the frame encloses to form a processing area, the vertical extrusion center of the external extruder is positioned in the processing area, the two sides of the processing area in the width direction are respectively provided with a left station tracking tray device and a right station tracking tray device,
the left station tracking tray device and the right station tracking tray device respectively comprise a horizontal transverse moving mechanism, a lifting mechanism and an open supporting frame, the lifting mechanism is fixedly arranged on an upright post on the corresponding side of the rack, the output end of the lifting mechanism is provided with a mounting frame of the horizontal transverse moving mechanism, and the output end of the horizontal transverse moving mechanism is fixedly connected with the open supporting frame;
a first station tray receiving assembly and a second station tray receiving assembly are arranged in the middle area of the tray conveying line in the length direction and at positions corresponding to the position right below a vertical extrusion center of an external extruder, the first station tray receiving assembly and the second station tray receiving assembly respectively comprise two pairs of support rods which are arranged in opposite directions, one side of each pair of support rods is respectively provided with a connecting arm, the connecting arms are respectively supported at the output ends of second lifting mechanisms at the corresponding sides, and the first station tray receiving assembly and the second station tray receiving assembly are arranged in the inner areas of the conveying edges at the two sides of the tray conveying line;
the corresponding support rod of the first station tray receiving and blank receiving assembly extends out to lift the tray, then an open support frame of a left station tracking tray device or a right station tracking tray device arranged in a staggered mode with the corresponding support rod transversely moves and lifts an empty tray, the open support frame of the left station tracking tray device or the right station tracking tray device transversely moves and rises to support the bottom of an extruded material through the tray, the corresponding support rod of the second station tray receiving and blank receiving assembly is used for receiving the tray filled with a product, and the tray is transferred to a tray conveying line again;
the wire cutting device is arranged in a processing area of the rack and comprises a lifting part and a wire cutting arrangement, wherein the wire cutting part performs wire cutting according to the height of an extruded material, and a processing surface area of the wire cutting part covers the part to be cut of the extruded material.
It is further characterized in that:
the tray conveying line comprises a lower-layer empty tray conveying line, an upper-layer conveying line and a tray lifting and reversing device, wherein the starting end of the lower-layer empty tray conveying line is positioned at the outer end of the rack, the tail end of the lower-layer empty tray conveying line extends to the tray lifting and reversing device, the upper-layer conveying line comprises a front-end empty tray conveying part, a middle transition conveying part and a rear-end product conveying part, and a first station tray receiving assembly and a second station tray receiving assembly are arranged in the middle transition conveying part;
the tray lifting and reversing device specifically comprises a lifting plate, a lifting driving device, a reversing translation device and a push-pull block, wherein the output end of the lifting driving device is connected with the lifting plate, the translation output end of the reversing translation device is connected with the push-pull block, and the push-pull block protrudes downwards to drive the empty tray to be input to the input end of the upper-layer conveying line along the lifting plate;
the extrusion device is characterized by further comprising a laser velocimeter, wherein the laser velocimeter is arranged towards the extruded material, and the laser velocimeter is mounted in the upper area of the rack through a cross beam, so that accurate monitoring on material production is guaranteed;
the linear cutting device is a synchronous tracking molybdenum wire rotary cutting device, and is arranged right above the rear-end product conveying part, so that the reasonable arrangement of the whole machine is ensured;
a protective cover plate is arranged right above the linear cutting device, and the protective cover plate is turned over and opened, so that the maintenance operation is facilitated;
the bottom of frame is provided with overhauls the removal track, the bottom of frame pass through the slide rail support in overhaul the removal track, ensure that the frame breaks away from the operation face region of extruder under the maintenance state, ensure to overhaul swiftly convenient.
After the structure of the utility model is adopted, the plastic mud material is extruded by a vertical extruder during cutting, the tray is automatically fed, the empty tray is conveyed to the corresponding position of the first station tray receiving blank receiving assembly along a tray conveying line, at the moment, a pair of support rods rise to drive the empty tray to rise, then an open supporting frame of a left station tracking tray device or a right station tracking tray device arranged opposite to the support rods translates to receive the tray from bottom to top, then the tray is driven to rise to receive the lower end of the extruded material, and simultaneously the station tray receiving assembly descends until reaching the height corresponding to the extruded material, a linear cutting device acts to transversely cut, so that the product is supported on the tray, the corresponding left station tracking tray device or the right station tracking tray device horizontally moves and descends, and the tray and the product are placed on the corresponding support rods of the second station tray receiving blank receiving assembly, the corresponding support rod descends to drive the tray filled with the product to be supported on the tray conveying line again, the tray and the product are taken out by the taking-out mechanism at the rear, the other station tracking tray device is used for being connected with an air tray on the support rod corresponding to the first station blank receiving component, and is used for cutting the next product after the previous product is output, and the two groups of left station tracking tray devices and the right station tracking tray devices are used for continuous production operation.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic perspective view of a dual-station tray blank receiving assembly according to the present invention;
FIG. 3 is a schematic perspective view of a dual-station synchronous tracking tray apparatus according to the present invention;
FIG. 4 is a perspective view of the pallet conveyor line of the present invention (with the middle transition conveyor section removed and the rear product conveyor section removed);
FIG. 5 is a schematic perspective view of the pallet lift diverter of the present invention;
FIG. 6 is a schematic perspective view of a wire cutting apparatus according to the present invention;
the names corresponding to the sequence numbers in the figure are as follows:
the automatic production line comprises a rack 10, a processing area 101, a vertical column 102, a cross beam 103, a slide rail 104, a linear cutting device 20, a lifting part 21, a linear cutting arrangement 22, a tray conveying line 30, a lower empty tray conveying line 31, an upper conveying line 32, a front empty tray conveying part 321, a middle transition conveying part 322, a rear product conveying part 323, a tray lifting and reversing device 33, a lifting plate 331, a lifting driving device 332, a reversing and translating device 333, a push-pull block 334, a double-station tray receiving and blank receiving assembly 40, a first station tray receiving and blank receiving assembly 41, a second station tray receiving and blank receiving assembly 42, a side connecting plate 43, a double-station synchronous tracking tray device 50, a left station tracking tray device 51, a right station tracking tray device 52, a tray 60, a product 70, an extrusion material 80, a laser velocimeter 90, a maintenance moving rail 100 and a protective cover plate 110;
Detailed Description
A double-station horizontal cutter, see fig. 1-6, comprising:
a frame 10;
a wire cutting device 20;
a tray conveyor line 30;
a dual-station tray receiving assembly 40, which comprises a first station tray receiving assembly 41 and a second station tray receiving assembly 42;
the double-station synchronous tracking tray device 50 comprises a left station tracking tray device 51 and a right station tracking tray device 52;
the frame 10 encloses to form a processing area 101, the vertical extrusion center of the external extruder is positioned in the processing area 101, the two sides of the width direction of the processing area 101 are respectively provided with a left station tracking tray device 51 and a right station tracking tray device 52,
the left station tracking tray device 51 and the right station tracking tray device 52 respectively comprise a horizontal transverse moving mechanism 1, a lifting mechanism 2 and an open supporting frame 3, the lifting mechanism 1 is fixedly arranged on the upright post 102 on the corresponding side of the frame 10, the output end of the lifting mechanism 2 is provided with a mounting frame of the horizontal transverse moving mechanism 1, and the output end of the horizontal transverse moving mechanism 1 is fixedly connected with the open supporting frame 3;
a first station tray receiving assembly 41 and a second station tray receiving assembly 42 are arranged in the middle area of the tray conveying line 30 in the length direction and at positions right below a vertical extrusion center of an external extruder, the first station tray receiving assembly 41 and the second station tray receiving assembly 42 respectively comprise two pairs of support rods 4 which are arranged oppositely, one side of each pair of support rods 4 is respectively provided with a connecting arm 5, the connecting arms 5 are respectively supported at the output end of a second lifting mechanism 6 at the corresponding side, and the first station tray receiving assembly 41 and the second station tray receiving assembly 42 are arranged in the inner areas of the conveying edges at the two sides of the tray conveying line 30;
the corresponding pair of support rods of the first station tray receiving and blank receiving assembly 41 extends out for jacking the tray 60, then the open support frame 3 of the left station tracking tray device 51 or the right station tracking tray device 52 arranged in a staggered mode with the corresponding support rods 4 transversely moves and jacks an empty tray 60, the open support frame 3 of the left station tracking tray device 51 or the right station tracking tray device 52 transversely moves and ascends for supporting the bottom of an extruded material through the tray 60, the corresponding pair of support rods of the second station tray receiving and blank receiving assembly 42 is used for receiving the tray 60 filled with a product 70, and the tray 60 is transferred to the tray conveying line 30 again;
the wire cutting device 20 is disposed in the processing area 101 of the frame 10, the wire cutting device 20 includes a lifting part 21, a wire cutting arrangement 22, the wire cutting part 22 performs wire cutting according to the height of the extruded material, and the processing area of the wire cutting part 22 covers the portion of the extruded material 80 to be cut.
In specific implementation, the tray conveying line comprises a lower-layer empty tray conveying line 31, an upper-layer conveying line 32 and a tray lifting and reversing device 33, the starting end of the lower-layer empty tray conveying line 31 is located at the outer end of the rack 10, the tail end of the lower-layer empty tray conveying line 31 extends to the tray lifting and reversing device 33, the upper-layer conveying line 32 comprises a front-end empty tray conveying part 321, a middle transition conveying part 322 and a rear-end product conveying part 323, and a first station tray receiving assembly 41 and a second station tray receiving assembly 42 are arranged in the middle transition conveying part; the pallets are automatically fed in along the lower empty pallet conveying line 31 and conveyed to a pallet lifting reversing device to be lifted, reversed and conveyed to the middle transitional conveying part 322 along the front empty pallet conveying part 321, the pallets loaded with products are finally output through the rear product conveying part 323, the pallets and the products are transferred through a mechanical device behind the pallets, and the empty pallets after the products are taken out are placed into the starting end of the lower empty pallet conveying line 31 again;
the tray lifting and reversing device 33 specifically comprises a lifting plate 331, a lifting driving device 332, a reversing translation device 333 and a push-pull block 334, wherein the output end of the lifting driving device 332 is connected with the lifting plate 331, the translation output end of the reversing translation device 333 is connected with the push-pull block 334, and the push-pull block 334 protrudes downwards to drive the empty tray 60 to be input to the input end of the upper-layer conveying line 32 along the lifting plate 331;
the extrusion material production monitoring device further comprises a laser velocimeter 90, wherein the laser velocimeter 90 is arranged towards the extrusion material 80, and the laser velocimeter 90 is arranged in the upper area of the frame 10 through a cross beam 103 so as to ensure accurate monitoring of material production;
the linear cutting device 20 is a synchronous tracking molybdenum wire rotary cutting device, and the linear cutting device 20 is arranged right above the rear-end product conveying part 323, so that the reasonable arrangement of the whole machine is ensured;
a protective cover plate 110 is arranged right above the linear cutting device 20, and the protective cover plate 110 is turned over and opened, so that the maintenance operation is facilitated;
the bottom of frame 10 is provided with overhauls movable rail 100, and the bottom of frame 10 passes through slide rail 104 and supports in overhauing movable rail 100, ensures that frame 10 breaks away from the operation face region of extruder under the maintenance state, ensures to overhaul swiftly convenient.
In specific implementation, each pair of support rods 4 comprises two rod pieces arranged at intervals, each open supporting frame 3 comprises three rod pieces arranged at intervals, and the rod pieces are arranged at intervals in a staggered manner, so that the lifting stability and reliability of the tray 60 are ensured; when the support rod 4 on the corresponding side moves up and down, the station corresponding to the open support frame 3 on the other side tracks the corresponding movement operation of the tray device, so as to ensure that interference is avoided;
the two sides of the first station tray receiving blank assembly 41 and the second station tray receiving blank assembly 42 are connected into a whole through the connecting plate 43, the two ends of the side connecting plate 43 in the length direction are fixedly connected with the corresponding ends of the front end empty tray conveying part 321 and the rear end product conveying part 323 respectively to form a middle transition conveying part 322, so that the whole structure is fast and convenient to assemble, after the tray with the products 70 descends to a proper position along the support rod 4 of the second station tray receiving blank assembly 42, one part of the tray 60 is supported in the conveying area of the rear end product conveying part 323, and the tray 60 is ensured to be output by the rear end product conveying part 323.
The working principle is as follows: when the cutting is carried out, the plastic pug is extruded by a vertical extruder, a laser velocimeter synchronously tracks and automatically enters a tray, the empty tray is conveyed to a corresponding position of a first station tray receiving assembly along a tray conveying line, a pair of support rods rise at the moment to drive the empty tray to rise, then an open supporting frame of a left station tracking tray device or a right station tracking tray device arranged opposite to the support rods translates to receive the tray from bottom to top, then the tray is driven to rise to receive the lower end of the extruded material, and simultaneously the station tray receiving assembly descends until reaching the height corresponding to the extruded material, a linear cutting device acts to transversely cut so that the product is supported on the tray, the corresponding left station tracking tray device or right station tracking tray device horizontally moves and descends to place the tray and the product on the corresponding support rod of a second station tray receiving assembly, the corresponding support rod descends to drive the tray filled with the product to be supported on the tray conveying line again, the tray and the product are taken out by the taking-out mechanism at the rear, the other station tracking tray device is used for being connected with an air tray on the support rod corresponding to the first station blank receiving component, and is used for cutting the next product after the previous product is output, and the two groups of left station tracking tray devices and the right station tracking tray devices are used for continuous production operation.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. Double-station horizontal cutting machine, characterized in that it includes:
a frame;
a wire cutting device;
a pallet conveyor line;
the double-station tray and blank receiving assembly comprises a first station tray and blank receiving assembly and a second station tray and blank receiving assembly;
the double-station synchronous tracking tray device comprises a left station tracking tray device and a right station tracking tray device;
the frame encloses to form a processing area, the vertical extrusion center of the external extruder is positioned in the processing area, the two sides of the processing area in the width direction are respectively provided with a left station tracking tray device and a right station tracking tray device,
the left station tracking tray device and the right station tracking tray device respectively comprise a horizontal transverse moving mechanism, a lifting mechanism and an open supporting frame, the lifting mechanism is fixedly arranged on an upright post on the corresponding side of the rack, the output end of the lifting mechanism is provided with a mounting frame of the horizontal transverse moving mechanism, and the output end of the horizontal transverse moving mechanism is fixedly connected with the open supporting frame;
a first station tray receiving assembly and a second station tray receiving assembly are arranged in the middle area of the tray conveying line in the length direction and at positions corresponding to the position right below a vertical extrusion center of an external extruder, the first station tray receiving assembly and the second station tray receiving assembly respectively comprise two pairs of support rods which are arranged in opposite directions, one side of each pair of support rods is respectively provided with a connecting arm, the connecting arms are respectively supported at the output ends of second lifting mechanisms at the corresponding sides, and the first station tray receiving assembly and the second station tray receiving assembly are arranged in the inner areas of the conveying edges at the two sides of the tray conveying line;
the corresponding support rod of the first station tray receiving and blank receiving assembly extends out to lift the tray, then an open support frame of a left station tracking tray device or a right station tracking tray device arranged in a staggered mode with the corresponding support rod transversely moves and lifts an empty tray, the open support frame of the left station tracking tray device or the right station tracking tray device transversely moves and rises to support the bottom of an extruded material through the tray, the corresponding support rod of the second station tray receiving and blank receiving assembly is used for receiving the tray filled with a product, and the tray is transferred to a tray conveying line again;
the wire cutting device is arranged in a processing area of the rack and comprises a lifting part and a wire cutting part, wherein the wire cutting part performs wire cutting according to the height of an extruded material, and a processing surface area of the wire cutting part covers the part to be cut of the extruded material.
2. The double-station horizontal cutting machine according to claim 1, characterized in that: the tray transfer chain includes empty tray transfer chain of lower floor, upper transfer chain, tray promotion switching-over device, the initiating terminal of the empty tray transfer chain of lower floor is located the frame outer end, the end of the empty tray transfer chain of lower floor extends to the tray promotes switching-over device, the upper transfer chain includes the empty tray conveying part of front end, middle part transition conveying part, rear end product conveying part, it connects base subassembly, second station to connect the tray to connect the base subassembly to be provided with first station in the middle part transition conveying part.
3. The double-station horizontal cutting machine according to claim 2, characterized in that: the tray promotes switching-over device specifically includes lifting plate, promotion drive arrangement, switching-over translation device, push and pull piece, the lifting plate is connected to promotion drive arrangement's output, switching-over translation device's translation output is connected push and pull piece, push and pull piece lower protruding drive empty tray along lifting plate input extremely the input of upper transfer chain.
4. The double-station horizontal cutting machine according to claim 1, characterized in that: the extrusion device further comprises a laser velocimeter which is arranged towards the extruded material.
5. The double-station horizontal cutting machine according to claim 1, characterized in that: the linear cutting device is a synchronous tracking molybdenum wire rotary cutting device.
6. The double-station horizontal cutting machine according to claim 1, characterized in that: and a protective cover plate is also arranged right above the wire cutting device.
7. The double-station horizontal cutting machine according to claim 1, characterized in that: the bottom of the rack is provided with an overhauling movable track, and the bottom of the rack is supported on the overhauling movable track through a sliding rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122981354.7U CN216860122U (en) | 2021-11-30 | 2021-11-30 | Double-station horizontal cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122981354.7U CN216860122U (en) | 2021-11-30 | 2021-11-30 | Double-station horizontal cutting machine |
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| Publication Number | Publication Date |
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| CN216860122U true CN216860122U (en) | 2022-07-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122981354.7U Active CN216860122U (en) | 2021-11-30 | 2021-11-30 | Double-station horizontal cutting machine |
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| CN (1) | CN216860122U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023097708A1 (en) * | 2021-11-30 | 2023-06-08 | 湘潭炜达机电制造有限公司 | Double-station transverse cutting machine |
-
2021
- 2021-11-30 CN CN202122981354.7U patent/CN216860122U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023097708A1 (en) * | 2021-11-30 | 2023-06-08 | 湘潭炜达机电制造有限公司 | Double-station transverse cutting machine |
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