CN217045159U - A continuous welding conveying mechanism for vehicle axles - Google Patents
A continuous welding conveying mechanism for vehicle axles Download PDFInfo
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- CN217045159U CN217045159U CN202220726146.4U CN202220726146U CN217045159U CN 217045159 U CN217045159 U CN 217045159U CN 202220726146 U CN202220726146 U CN 202220726146U CN 217045159 U CN217045159 U CN 217045159U
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Abstract
一种车桥连续焊接输送机构,涉及汽车零部件生产加工技术领域,具体涉及一种重载汽车车桥焊接的连续输送,包括顺次连接的上料区、送料区、自动焊接区和下料区,所述自动焊接区包括焊接台,所述焊接台上设有用于焊接车桥的焊接工位,所述焊接台上还设有和焊接工位配合的用于承接车桥的承接件,所述自动焊接区上还设有用于传输车桥至焊接工位的移载组件,所述移载组件包括通过安装件等间距设置在焊接台上的三个工装组,相邻两个工装组之间的距离与两个焊接工位之间的距离相等,所述移载组件还包括驱动工装组从送料区沿下料区移动的移位件,解决了现有车桥焊接中现场吊装设备在上下物料存在空间布局局限、定位不准、不能连续作业的技术问题。
A continuous welding and conveying mechanism for vehicle axles relates to the technical field of production and processing of auto parts, in particular to a continuous conveying for welding of heavy-duty vehicle axles, including a sequentially connected loading area, a feeding area, an automatic welding area and an unloading area. The automatic welding area includes a welding station, which is provided with a welding station for welding the axle, and the welding station is also provided with a receiving piece for receiving the axle, which is matched with the welding station. The automatic welding area is also provided with a transfer assembly for transferring the axle to the welding station. The transfer assembly includes three tooling groups arranged at equal intervals on the welding table through the mounting parts, and two adjacent tooling groups. The distance between the two welding stations is equal to the distance between the two welding stations. The transfer assembly also includes a displacement member that drives the tooling group to move from the feeding area along the unloading area, which solves the problem of on-site hoisting equipment in the existing axle welding. There are technical problems of limited space layout, inaccurate positioning, and inability to operate continuously in the upper and lower materials.
Description
技术领域technical field
本实用新型涉及汽车零部件生产加工技术领域,具体涉及一种车桥连续焊接输送机构。The utility model relates to the technical field of production and processing of automobile parts, in particular to a continuous welding and conveying mechanism of a vehicle axle.
背景技术Background technique
汽车车桥是汽车的关键部件之一,通过悬架和车架连接,用来传递车架与车轮之间各种载荷。车桥上有多个焊接点位,焊接质量的好坏关系到汽车的安全性问题,目前车桥焊接采用人工或机器人进行焊接作业,焊接时所使用的来料通过多组吊装机构实现车桥的转移,操作耗时费力,重复精度不高。The vehicle axle is one of the key components of the car. It is connected to the frame through the suspension and is used to transmit various loads between the frame and the wheels. There are multiple welding points on the axle, and the quality of the welding is related to the safety of the vehicle. At present, the axle welding is performed manually or by robots. The incoming materials used in welding are realized by multiple sets of hoisting mechanisms. The transfer is time-consuming and labor-intensive, and the repeatability is not high.
现有车桥在不同的焊接平台上面设置有吊装装置,在车桥采用吊装装置转移的过程中,需搭配多种传感器实现定位,加之车桥载重大,传输距离长,运转过程中能耗较大,伴随起落时对设备的不断冲击,吊装过程中往往存在往复精度差,维护检修频率较高的技术问题。The existing axles are provided with hoisting devices on different welding platforms. In the process of transferring the axles using the hoisting devices, various sensors need to be used to achieve positioning. In addition, the axle load is heavy, the transmission distance is long, and the energy consumption during operation is relatively high. With the continuous impact on the equipment during lifting and falling, there are often technical problems such as poor reciprocation accuracy and high maintenance and repair frequency during the hoisting process.
实用新型内容Utility model content
本实用新型的目的在于:为解决现场吊装设备在上下物料存在空间布局局限、定位不准、不能连续作业的技术问题,本实用新型提供一种车桥连续焊接输送机构。The purpose of this utility model is: in order to solve the technical problems of limited space layout, inaccurate positioning, and inability to operate continuously on the upper and lower materials of the on-site hoisting equipment, the utility model provides a continuous welding and conveying mechanism for vehicle axles.
本实用新型为了实现上述目的具体采用以下技术方案:The utility model specifically adopts the following technical solutions in order to achieve the above-mentioned purpose:
一种车桥连续焊接输送机构,包括顺次连接的上料区、送料区、自动焊接区和下料区,所述自动焊接区包括焊接台,所述焊接台上设有用于焊接车桥的焊接工位,所述焊接台上还设有和焊接工位配合的用于承接车桥的承接件,所述自动焊接区上还设有用于传输车桥至焊接工位的移载组件,所述移载组件包括通过安装件等间距设置在焊接台上的三个工装组,相邻两个工装组之间的距离与两个焊接工位之间的距离相等,所述移载组件还包括驱动工装组从送料区沿下料区移动的移位件。A continuous welding conveying mechanism for a vehicle axle, comprising a feeding area, a feeding area, an automatic welding area and a discharging area connected in sequence, the automatic welding area includes a welding table, and a welding table for welding a vehicle axle is arranged on the welding table. Welding station, the welding station is also provided with a receiving member for receiving the axle, which is matched with the welding station, and the automatic welding area is also provided with a transfer component for transferring the axle to the welding station. The transfer assembly includes three tooling groups that are arranged on the welding table at equal intervals through the mounting pieces, and the distance between two adjacent tooling groups is equal to the distance between the two welding stations, and the transfer assembly further includes: A displacement member that drives the tooling group to move from the feeding area along the unloading area.
进一步地,所述安装件包括将三个工装组连接为一体的丝杆,三个工装组在丝杆上等间距分布。Further, the mounting piece includes a screw rod that connects three tooling groups into one, and the three tooling groups are distributed on the screw rod at equal intervals.
进一步地,所述移位件包括设置在焊接台上的两条滑轨,所述工装组上设置有可在滑轨上滑动的滑块,所述移位件还包括滑行驱动气缸,所述滑行驱动气缸设置在位于中间位置的工装组下方,所述滑行驱动气缸的底座固定在焊接台上。Further, the displacement member includes two sliding rails arranged on the welding table, the tool assembly is provided with a sliding block that can slide on the sliding rails, the displacement member further includes a sliding driving cylinder, the The sliding driving cylinder is arranged below the tooling group in the middle position, and the base of the sliding driving cylinder is fixed on the welding table.
进一步地,所述工装组包括固定端和活动端,所述固定端包括固定板,所述固定板上安装有导轮,所述活动端包括车桥夹紧气缸,所述车桥夹紧气缸的输出端固定安装有固定板,所述固定板上安装有用于夹紧车桥的导轮,所述固定端的固定板和活动端的固定板相对向设置。Further, the tooling assembly includes a fixed end and a movable end, the fixed end includes a fixed plate, a guide wheel is mounted on the fixed plate, and the movable end includes an axle clamping cylinder, and the axle clamping cylinder The output end of the vehicle is fixedly installed with a fixing plate, the fixing plate is installed with a guide wheel for clamping the axle, and the fixing plate of the fixed end and the fixing plate of the movable end are arranged opposite to each other.
进一步地,所述承接件包括用于承接车桥的接料平台,所述接料平台的正下方设置有驱动接料平台上下移动的接料举升气缸。Further, the receiving member includes a material receiving platform for receiving the axle, and a material receiving and lifting cylinder for driving the material receiving platform to move up and down is disposed directly below the material receiving platform.
进一步地,所述承接件还包括设置在接料平台下方的导向套,所述导向套包括两个且对称分布在接料举升气缸的两侧。Further, the receiving member further includes a guide sleeve arranged under the material receiving platform, and the guide sleeve includes two and is symmetrically distributed on both sides of the material receiving and lifting cylinder.
进一步地,所述上料区包括上料机架,所述上料机架上设有两个用于放置车桥的支架,两个支架之间设置有两个导轮组,所述导轮组的下方固定设置有驱动导轮组上下移动的上料举升气缸,所述导轮组的下方以上料举升气缸为对称轴对称设有至少两个导向套。Further, the feeding area includes a feeding frame, two brackets for placing the axles are arranged on the feeding frame, and two guide wheel groups are arranged between the two brackets. A feeding and lifting cylinder for driving the guide wheel group to move up and down is fixedly arranged below the group, and at least two guide sleeves are symmetrically arranged on the lower part of the guide wheel group for the material feeding and lifting cylinder as a symmetrical axis.
进一步地,所述送料区包括送料机架,所述送料机架的上顶面的左右两侧均设置有链条导轨,位于送料机架上顶面左右两侧的链条导轨上分别设置有左拖链和右拖链,所述左拖链和右拖链上对称分布有用于放置车桥的工装,所述工装通过柱销分别贯穿左拖链和右拖链并与左拖链和右拖链固定为一体,所述左拖链和右拖链通过双链轮闭环系统驱动。Further, the feeding area includes a feeding frame, the left and right sides of the upper top surface of the feeding frame are provided with chain guide rails, and the chain guide rails located on the left and right sides of the upper top surface of the feeding frame are respectively provided with left trailers. Chain and right towline, the left and right towline are symmetrically distributed with tooling for placing axles, the tooling passes through the left towline and the right towline respectively through the pin and is connected with the left and right towline. Fixed as a whole, the left towline and the right towline are driven by a double sprocket closed-loop system.
进一步地,所述工装的下方设有和左拖链和右拖链配合的承重轴承,所述承重轴承通过销轴固定在工装上。Further, a load-bearing bearing matched with the left towline and the right towline is arranged below the tooling, and the load-bearing bearing is fixed on the tooling through a pin shaft.
进一步地,所述双链轮闭环系统包括放置在送料机架上的送料电机,所述送料电机的输出端通过双链轮驱动左拖链和右拖链运动。Further, the double sprocket closed-loop system includes a feeding motor placed on the feeding frame, and the output end of the feeding motor drives the left drag chain and the right drag chain to move through the double sprocket.
进一步地,所述下料区包括下料机架,所述下料机架的上顶面的左右两端均设置有用于传输车桥的双链轮盖板输送链,所述双链轮盖板输送链通过电机驱动。Further, the unloading area includes a blanking frame, and the left and right ends of the upper top surface of the blanking frame are provided with double sprocket cover plate conveyor chains for transporting axles, and the double sprocket cover The board conveyor chain is driven by a motor.
本实用新型的有益效果:The beneficial effects of the present utility model:
1、本实用新型包括顺次连接的上料区、送料区、自动焊接区和下料区,所述自动焊接区包括焊接台,所述焊接台上设有用于焊接车桥的焊接工位,所述焊接台上还设有和焊接工位配合的用于承接车桥的承接件,所述自动焊接区上还设有用于将车桥从送料区传输至焊接工位的移载组件,所述移载组件包括通过安装件等间距设置在焊接台上的三个工装组,相邻两个工装组之间的距离与两个焊接工位之间的距离相等,所述移载组件还包括驱动工装组从送料区沿下料区移动的移位件,待焊接车桥经上料区到达送料区,经送料区至移载组件的承接件,并在移位件的驱动下到达和焊接工位相对的位置,经自动焊接区的焊接工位焊接后,在移位件的推动下由承接件将车桥传输至下料区,从而完成对车桥的焊接,本实用新型作为车桥焊接的辅助设备,可有效解决吊装设备在上下物料存在空间布局局限、定位不准、不能连续作业的技术问题。1. The present utility model includes a feeding area, a feeding area, an automatic welding area and a discharging area that are connected in sequence, and the automatic welding area includes a welding table on which a welding station for welding a vehicle axle is arranged, The welding table is also provided with a receiving piece for receiving the axle, which is matched with the welding station, and the automatic welding area is also provided with a transfer component for transferring the axle from the feeding area to the welding station. The transfer assembly includes three tooling groups that are arranged on the welding table at equal intervals through the mounting pieces, and the distance between two adjacent tooling groups is equal to the distance between the two welding stations, and the transfer assembly further includes: The displacement part that drives the tooling group to move from the feeding area along the unloading area. The axle to be welded reaches the feeding area through the feeding area, and then passes through the feeding area to the receiving part of the transfer component, and arrives and welds under the drive of the displacement part. The relative position of the station, after being welded by the welding station of the automatic welding area, the axle is transferred to the unloading area by the receiving piece under the push of the displacement piece, so as to complete the welding of the axle, the utility model is used as the axle Welding auxiliary equipment can effectively solve the technical problems of limited space layout, inaccurate positioning, and inability to operate continuously on the upper and lower materials of the hoisting equipment.
2、本实用新型所述安装件包括将三个工装组连接为一体的丝杆,三个工装组在丝杆上等间距分布,通过丝杆将三个工装组连接为一体,可有效确保三个工装组之间间隔距离的稳定以便和焊接工位之间的距离相匹配。2. The installation part of the present invention includes a screw rod that connects three tooling groups into one, the three tooling groups are distributed at equal intervals on the screw rod, and the three tooling groups are connected into one through the screw rod, which can effectively ensure the The separation distance between the tooling groups is stabilized to match the distance between the welding stations.
3、本实用新型所述移位件包括设置在焊接台上的两条滑轨,所述工装组上设置有可在滑轨上滑动的滑块,所述移位件还包括滑行驱动气缸,所述滑行驱动气缸设置在位于中间位置的工装组下方,所述滑行驱动气缸的底座固定在焊接台上,通过滑行驱动气缸推动工装组到达所需位置,操作便捷。3. The displacement member of the present invention includes two sliding rails arranged on the welding table, the tool assembly is provided with a sliding block that can slide on the sliding rails, and the displacement member also includes a sliding driving cylinder, The sliding driving cylinder is arranged below the tooling group in the middle position, the base of the sliding driving cylinder is fixed on the welding table, and the tooling group is pushed to the required position by the sliding driving cylinder, which is convenient to operate.
4、本实用新型所述工装组包括固定端和活动端,所述固定端包括固定板,所述固定板上安装有导轮,所述活动端包括车桥夹紧气缸,所述车桥夹紧气缸的输出端固定安装有固定板,所述固定板上安装有用于夹紧车桥的导轮,所述固定端的固定板和活动端的固定板相对向设置,通过车桥夹紧气缸驱动导轮实现对车桥的夹紧,结构简单操作方便。4. The tooling assembly of the present invention includes a fixed end and a movable end, the fixed end includes a fixed plate, a guide wheel is installed on the fixed plate, the movable end includes an axle clamping cylinder, and the axle clamp The output end of the tightening cylinder is fixedly installed with a fixed plate, and the fixed plate is installed with a guide wheel for clamping the axle. The wheel realizes the clamping of the axle, and the structure is simple and the operation is convenient.
5、本实用新型所述承接件包括用于承接车桥的接料平台,所述接料平台的正下方设置有驱动接料平台上下移动的接料举升气缸,所述承接件还包括设置在接料平台下方的导向套,所述导向套包括两个且对称分布在接料举升气缸的两侧,通过承载件的接料举升气缸实现对车桥的举升,以便实现对车桥位置的切换。5. The receiving part of the present utility model includes a receiving platform for receiving a vehicle axle, and a receiving and lifting cylinder for driving the receiving platform to move up and down is arranged directly below the receiving platform. The receiving part also includes a set of A guide sleeve under the material receiving platform, the guide sleeves include two and are symmetrically distributed on both sides of the material receiving and lifting cylinder. The axle is lifted through the material receiving and lifting cylinder of the carrier, so as to realize the lifting of the vehicle Switching of bridge positions.
6、本实用新型所述上料区包括上料机架,所述上料机架上设有两个用于放置车桥的支架,两个支架之间设置有两个导轮组,所述导轮组的下方固定设置有驱动导轮组上下移动的上料举升气缸,所述导轮组的下方以上料举升气缸为对称轴对称设有至少两个导向套,通过支架实现对车桥的放置,上料举升气缸启动驱动导轮组向上运动,从而实现导轮组对车桥的承载,通过上料举升气缸、导轮组的配合可有效实现对车桥位置的改变。6. The feeding area of the present utility model includes a feeding frame. The feeding frame is provided with two brackets for placing the axles, and two guide wheel groups are arranged between the two brackets. A feeding and lifting cylinder for driving the guiding wheel to move up and down is fixedly arranged below the guide wheel group, and at least two guide sleeves are arranged symmetrically with the feeding and lifting cylinder below the guide wheel group as a symmetrical axis. The placement of the bridge, the feeding and lifting cylinder starts to drive the guide wheel group to move upward, so as to realize the bearing of the guide wheel group on the axle, and the coordination of the feeding and lifting cylinder and the guide wheel group can effectively realize the change of the position of the axle.
7、本实用新型所述送料区包括送料机架,所述送料机架的上顶面的左右两侧均设置有链条导轨,位于送料机架上顶面左右两侧的链条导轨上分别设置有左拖链和右拖链,所述左拖链和右拖链上对称分布有用于放置车桥的工装,所述工装通过柱销分别贯穿左拖链和右拖链并与左拖链和右拖链固定为一体,所述左拖链和右拖链通过双链轮闭环系统驱动,所述工装的下方设有和左拖链和右拖链配合的承重轴承,所述承重轴承通过销轴固定在工装上,所述双链轮闭环系统包括放置在送料机架上的送料电机,所述送料电机的输出端通过双链轮驱动左拖链和右拖链运动,所述下料区包括下料机架,所述下料机架的上顶面的左右两端均设置有用于传输车桥的双链轮盖板输送链,所述双链轮盖板输送链通过电机驱动,通过送料电机驱动双链轮工作,工作的双链轮驱动左拖链和右拖链运动,运动的左拖链和右拖链驱动通过柱销与其相对固定的工装运动,运动的工装驱动放置在其上的车桥运动,从而实现对车桥位置的传输,原理简单,操作方便。7. The feeding area of the present utility model includes a feeding frame, the left and right sides of the upper top surface of the feeding frame are provided with chain guide rails, and the chain guide rails located on the left and right sides of the upper top surface of the feeding frame are respectively provided with The left towline and the right towline are symmetrically distributed with tooling for placing the axle, and the tooling passes through the left towline and the right towline respectively through the pins and is connected with the left and right towline. The drag chain is fixed as a whole, the left drag chain and the right drag chain are driven by a double sprocket closed-loop system, and a load-bearing bearing matched with the left drag chain and the right drag chain is arranged under the tooling, and the load-bearing bearing passes through the pin shaft. Fixed on the tooling, the double sprocket closed-loop system includes a feeding motor placed on the feeding frame, the output end of the feeding motor drives the left drag chain and the right drag chain to move through the double sprocket, and the unloading area includes The blanking frame, the left and right ends of the upper top surface of the blanking frame are provided with double sprocket cover conveyor chains for conveying axles. The double sprocket cover conveyor chains are driven by motors and fed through The motor drives the double sprocket to work, the working double sprocket drives the movement of the left towline and the right towline, and the moving left and right towline drives the relative fixed tooling movement through the pin, and the moving tooling drive is placed on it The movement of the axle is simple, so as to realize the transmission of the position of the axle.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型上料区结构示意图;Fig. 2 is the structural representation of the feeding area of the utility model;
图3为本实用新型送料区结构示意图;Fig. 3 is the structural representation of the feeding area of the utility model;
图4为本实用新型图3的A部放大图;Fig. 4 is the enlarged view of A part of Fig. 3 of the utility model;
图5为本实用新型图3的B部放大图;Fig. 5 is the enlarged view of B part of Fig. 3 of the utility model;
图6为本实用新型移载组件和自动焊接区连接结构示意图;6 is a schematic diagram of the connection structure between the transfer assembly and the automatic welding area of the present invention;
图7为本实用新型移载组件和自动焊接区连接另两个视角的结构示意图;7 is a schematic structural diagram of the utility model connecting the transfer assembly and the automatic welding area from two other perspectives;
图8为本实用新型下料区结构示意图;Fig. 8 is the structural representation of the blanking area of the utility model;
附图标记:1-上料区、101-上料机架、102-支架、103-导轮组、104-上料举升气缸、2-送料区、201-送料机架、202-双链轮、203-工装、204-左拖链、205-送料电机、206-右拖链、207-销轴、208-承重轴承、209-链条导轨、210-链条、211-柱销、3-移载件、301-移载一号位、302-移载二号位、303-移载三号位、304-丝杆、305-移载导轨、306-滑行驱动气缸、307-固定板、308-导向套、309-接料举升气缸、310-车桥夹紧气缸、311-导轮、312-接料平台、4-自动焊接区、401-焊接台、5-下料区、501-双链轮盖板输送链、6-车桥。Reference numerals: 1-feeding area, 101-feeding rack, 102-support, 103-guide wheel group, 104-feeding lifting cylinder, 2-feeding area, 201-feeding frame, 202-double chain Wheel, 203-tooling, 204-left drag chain, 205-feed motor, 206-right drag chain, 207-pin, 208-load bearing, 209-chain guide, 210-chain, 211-pin, 3-shift Carrier, 301-Transfer No.1 Position, 302-Transfer No.2 Position, 303-Transfer No.3 Position, 304-Screw, 305-Transfer Guide Rail, 306-Sliding Drive Cylinder, 307-Fixing Plate, 308 -Guide Sleeve, 309-Material Lifting Cylinder, 310-Axle Clamping Cylinder, 311-Guide Wheel, 312-Material Platform, 4-Automatic Welding Area, 401-Welding Station, 5-Unloading Area, 501- Double sprocket cover conveyor chain, 6-axle.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are a part of the embodiments of the present invention, but not all of the embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures. Furthermore, the terms "first", "second", etc. are only used to differentiate the description and should not be construed to indicate or imply relative importance.
在本实用新型实施方式的描述中,需要说明的是,术语“内”、“外”、“上”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the embodiments of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "inside", "outside", "upper", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the practical The orientation or positional relationship that is usually placed when the new product is used is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it cannot be construed as a limitation of the present invention.
实施例1Example 1
如图1-8所示,一种车桥连续焊接输送机构,包括顺次连接的上料区1、送料区2、自动焊接区4和下料区5,自动焊接区4包括焊接台401,焊接台401上设有用于焊接车桥6的焊接工位,焊接台401上还设有和焊接工位配合的用于承接车桥6的承接件,自动焊接区4上还设有用于将车桥6从送料区2传输至焊接工位的移载组件,移载组件包括通过安装件等间距设置在焊接台401上的三个工装组,相邻两个工装组之间的距离与两个焊接工位之间的距离相等,移载组件还包括驱动工装组从送料区2沿下料区5移动的移位件,待焊接车桥6经上料区1到达送料区2,经送料区2至移载组件的承接件,并在移位件的驱动下到达和焊接工位相对的位置,经自动焊接区4的焊接工位焊接后,在移位件的推动下由承接件将车桥6传输至下料区5,从而完成对车桥6的焊接,本实用新型作为车桥6焊接的辅助设备,可有效解决吊装设备在上下物料存在空间布局局限、定位不准、不能连续作业的技术问题。As shown in Figures 1-8, a continuous welding and conveying mechanism for a vehicle axle includes a
优选地,安装件包括将三个工装组连接为一体的丝杆304,三个工装组在丝杆304上等间距分布,通过丝杆304将三个工装组连接为一体,可有效确保三个工装组之间间隔距离的稳定以便和焊接工位之间的距离相匹配。Preferably, the mounting member includes a
优选地,移位件包括设置在焊接台401上的两条滑轨,工装组上设置有可在滑轨上滑动的滑块,移位件还包括滑行驱动气缸306,滑行驱动气缸306设置在位于中间位置的工装组下方,滑行驱动气缸306的底座固定在焊接台401上,通过滑行驱动气缸306推动工装组到达所需位置,操作便捷。Preferably, the displacement member includes two sliding rails arranged on the welding table 401, the tool assembly is provided with a sliding block that can slide on the sliding rails, and the displacement member further includes a sliding
优选地,工装组包括固定端和活动端,固定端包括固定板307,固定板307上安装有导轮311,活动端包括车桥夹紧气缸310,车桥夹紧气缸310的输出端固定安装有固定板307,固定板307上安装有用于夹紧车桥6的导轮311,固定端的固定板307和活动端的固定板307相对向设置,通过车桥夹紧气缸310驱动导轮311实现对车桥6的夹紧,结构简单操作方便。Preferably, the tooling assembly includes a fixed end and a movable end, the fixed end includes a fixed
优选地,承接件包括用于承接车桥6的接料平台312,接料平台312的正下方设置有驱动接料平台312上下移动的接料举升气缸309,承接件还包括设置在接料平台312下方的导向套308,导向套308包括两个且对称分布在接料举升气缸309的两侧,通过承载件的接料举升气缸309实现对车桥6的举升,以便实现对车桥6位置的切换。Preferably, the receiving member includes a
优选地,上料区1包括上料机架101,上料机架101上设有两个用于放置车桥6的支架102,两个支架102之间设置有两个导轮组103,导轮组103的下方固定设置有驱动导轮组103上下移动的上料举升气缸104,设置在两个导轮组103下方的上料举升气缸104连接同一气源,导轮组103的下方以上料举升气缸104为对称轴对称设有至少两个导向套308,通过支架102实现对车桥6的放置,上料举升气缸104启动驱动导轮组103向上运动,从而实现导轮组103对车桥6的承载,通过上料举升气缸104、导轮组103的配合可有效实现对车桥6位置的改变。Preferably, the
优选地,送料区2包括送料机架201,送料机架201的上顶面的左右两侧均设置有链条导轨209,位于送料机架201上顶面左右两侧的链条导轨209上分别设置有左拖链204和右拖链206,左拖链204和右拖链206上对称分布有用于放置车桥6的工装203,工装203通过柱销211分别贯穿左拖链204和右拖链206并与左拖链204和右拖链206固定为一体,左拖链204和右拖链206通过双链轮202闭环系统驱动,工装203的下方设有和左拖链204和右拖链206配合的承重轴承208,承重轴承208通过销轴207固定在工装203上,双链轮202闭环系统包括放置在送料机架201上的送料电机205,送料电机205的输出端通过双链轮202驱动左拖链204和右拖链206运动,下料区5包括下料机架,下料机架的上顶面的左右两端均设置有用于传输车桥6的双链轮盖板输送链501,双链轮盖板输送链501通过电机驱动,通过送料电机205驱动双链轮202工作,工作的双链轮202驱动左拖链204和右拖链206运动,运动的左拖链204和右拖链206驱动通过柱销211与其相对固定的工装203运动,运动的工装203驱动放置在其上的车桥6运动,从而实现对车桥6位置的传输,原理简单,操作方便。Preferably, the
工作流程:车桥6被吊装到位于上料机架101上的支架102上,人工查验车桥6合格后,举升上料举升气缸104,人工推到送料区2的工装203上正上方;收缩上料举升气缸104使得车桥6落到工装203上后自动向前拖动至移载一号位301上方;举升移载一号位301的接料举升气缸309,接收车桥6,滑行驱动气缸306驱动车桥6到焊接工位A,由焊接工位A承接件抓取车桥6后,接料举升气缸309下降,车桥6开始在焊接工位A焊接;在焊接过程中,滑行驱动气缸306收缩到原始位置准备接第二个车桥6,焊接工位A焊接结束后,同时启动移载一号位301、移载二号位302的接料举升气缸309,接收第二个车桥6、第一个车桥6并夹紧;滑行驱动气缸306再次启动将第一个车桥6输送到焊接工位B、第二个车桥6输送到焊接工位A,并分别由承接件抓取车桥6,接料举升气缸309下降,车桥6开始在焊接工位A、焊接工位B焊接;在焊接过程中,滑行驱动气缸306收缩到原始位置准备接第三个车桥6,焊接工位A、焊接工位B焊接结束后,同时启动移载一号位301、移载二号位302、移载三号位303接料举升气缸309,接收第三个、第二个、第一个车桥6并夹紧;至此三工位上均有车桥6在运转,滑行驱动气缸306再次启动将第一个车桥6输送到下料区5双链轮盖板输送链501正上方、第二个车桥6输送到焊接工位B、第三个车桥6输送到焊接工位A,和焊接工位A、焊接工位B配合的承接件继续抓取车桥6,接料举升气缸309下降;第一个车桥6就此落入下料区5上进入下道工序,之后整个输送链上动作反复循环进而实现车桥6焊接的连续作业。Workflow: The
由技术常识可知,本实用新型可以通过其他的不脱离其精神实质或必要特征的实施方案来实现。因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本实用新型范围内或在等同于本实用新型的范围内的改变均被本实用新型包含。It can be known from the technical common sense that the present invention can be realized by other embodiments without departing from its spirit or essential characteristics. Accordingly, the above-disclosed embodiments are, in all respects, illustrative and not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.
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