CN216859704U - Equipment maintenance guiding device - Google Patents
Equipment maintenance guiding device Download PDFInfo
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- CN216859704U CN216859704U CN202220708681.7U CN202220708681U CN216859704U CN 216859704 U CN216859704 U CN 216859704U CN 202220708681 U CN202220708681 U CN 202220708681U CN 216859704 U CN216859704 U CN 216859704U
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- 238000012423 maintenance Methods 0.000 title claims abstract description 56
- 238000012544 monitoring process Methods 0.000 claims abstract description 6
- 230000002093 peripheral effect Effects 0.000 claims abstract description 4
- 238000004804 winding Methods 0.000 claims description 9
- 230000001960 triggered effect Effects 0.000 claims description 6
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model discloses a device maintenance guiding device, comprising: the device comprises a main body, a plurality of placing areas are fixedly arranged on the main body, the placing areas are used for placing disassembled parts, a sensor is arranged in each placing area, and the sensor is used for monitoring whether the parts are placed in the corresponding placing areas or not; the indicating areas are arranged at the peripheral positions of the placing areas, and each placing area is provided with one corresponding indicating area; and the controller can receive the signal of the sensor and control the indicating area to perform corresponding indicating action. The equipment maintenance guiding device disclosed by the utility model monitors whether parts are placed in the placing area or not through the sensor arranged in the placing area, and transmits a signal to the controller, and the controller controls the indicating area corresponding to the placing area to make an indicating action so as to prompt an operator of the placing sequence or the mounting sequence of the parts, so that the equipment maintenance accuracy is improved, and the production continuity is ensured.
Description
Technical Field
The utility model relates to the technical field of tobacco equipment, in particular to an equipment maintenance guiding device.
Background
The equipment is an indispensable part in a production type enterprise and is an important component of a production line. The operation of the equipment directly affects the production efficiency and the productivity, so the spot inspection, routing inspection, maintenance, lubrication and maintenance of the equipment are particularly important.
In the process of equipment maintenance, because many internal parts of most equipment are lack of standard documents or guidance suggestions, when in maintenance, the problems of wrong taking or reverse installation of many parts detached from the equipment often occur due to the skill difference or misoperation of maintenance personnel, and further the production efficiency and the production continuity are influenced.
Therefore, how to improve the accuracy of equipment maintenance to ensure production continuity is a technical problem that needs to be solved urgently by those skilled in the art.
SUMMERY OF THE UTILITY MODEL
In view of the above, the present invention provides an apparatus maintenance guiding device to improve the accuracy of apparatus maintenance and ensure the production continuity.
In order to achieve the purpose, the utility model provides the following technical scheme:
an equipment maintenance guide, comprising:
the device comprises a main body, a plurality of placing areas are fixedly arranged on the main body, the placing areas are used for placing disassembled parts, a sensor is arranged in each placing area, and the sensor is used for monitoring whether the parts are placed in the corresponding placing areas or not;
the indicating areas are arranged at the peripheral positions of the placing areas, and each placing area is provided with one corresponding indicating area;
and the controller can receive the signal of the sensor and control the indicating area to perform corresponding indicating action.
Preferably, in the above-described equipment maintenance guide device, the indication area is an electronic display screen that displays a placement sequence of the parts.
Preferably, in the above equipment maintenance guiding device, the indication area is an indicator light with adjustable color, and when no part is in the placement area, the indication area is turned off;
parts are placed in the placing area, and the controller can adjust the corresponding indicating area to display a first color;
when the parts in the placing area are taken out, the controller adjusts the corresponding indicating area to be extinguished.
Preferably, in the above equipment maintenance guiding device, the controller records a placement sequence of the parts placed in the placement area, and the main body is further provided with an operation button electrically connected to the controller;
when the operation button is triggered for the first time, the equipment maintenance guiding device is in a locking state, and the controller adjusts the indication area displaying the first color to display the second color;
when the operation button is triggered for the second time, the controller controls the indication area corresponding to the last part in the indication areas displaying the second color to display the third color according to the placing sequence.
Preferably, in the above device maintenance guiding apparatus, the sensor is a correlation sensor, and a transmitting end and a receiving end of the sensor are relatively arranged at a preset height on the placement area, so as to monitor whether a part is placed between the transmitting end and the receiving end.
Preferably, in the above device maintenance guiding apparatus, the placement area is a box, and the transmitting end and the receiving end of the sensor are embedded in the placement area.
Preferably, in the above device maintenance guide apparatus, the main body is provided with a plug-in part for electrically connecting with an external power supply device to obtain electric energy.
Preferably, in the above device maintenance guiding apparatus, a wire winding portion is provided on the main body, and a wire of the insertion portion surrounds the wire winding portion.
Preferably, in the above equipment maintenance guide device, a push-pull rod is provided on the main body, and the push-pull rod is fixedly connected to one surface of the main body.
Preferably, in the above device maintenance guiding apparatus, a roller set is disposed at the bottom of the main body, the roller set includes two universal wheels and two directional wheels uniformly disposed at four corners of the bottom of the main body, and the two universal wheels are disposed at an end close to the push-pull rod mounting surface.
According to the technical scheme, the equipment maintenance guiding device provided by the utility model has the advantages that the plurality of placing areas are fixedly arranged on the equipment main body and used for placing the parts to be disassembled by an operator, whether the parts are placed in the corresponding placing areas or not is monitored by the sensors arranged in the placing areas, and the signals are transmitted to the controller, the controller can control the indicating areas corresponding to the placing areas to perform indicating actions according to the received signals so as to prompt the placing sequence of the parts or the mounting sequence required by reloading of the parts by the operator, the problem of misloading or neglected loading caused by more parts is avoided, the equipment maintenance accuracy is improved, and the production continuity is ensured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an apparatus maintenance guiding device according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a placement area and sensors according to an embodiment of the present invention;
fig. 3 is a schematic view of a structure of a plugging portion according to an embodiment of the present invention;
the device comprises a main body 10, a push-pull rod 110, a placement area 20, a sensor 210, a sending end 2100, a receiving end 2200, an indication area 30, a controller 40, an operation button 50, an insertion part 60, a winding part 70, a roller group 90, a universal wheel 910 and a directional wheel 920.
Detailed Description
The core of the utility model is to disclose a device maintenance guiding device to improve the accuracy of device maintenance and ensure the production continuity.
In order that those skilled in the art will better understand the solution of the present invention, embodiments of the present invention will be described below with reference to the accompanying drawings. The embodiments described below do not limit the scope of the utility model described in the claims. Further, the entire contents of the configurations shown in the following embodiments are not limited to those necessary as a solution of the utility model described in the claims.
As shown in fig. 1, the device maintenance guiding apparatus provided by the present invention includes a main body 10, wherein a plurality of placing areas 20 are disposed on the main body 10, and the placing areas 20 are used for placing parts that are removed by an operator when maintaining the device, and it should be noted that the placing areas 20 may be flat plates extending out of the surface of the main body 10, or may be boxes that are adhered or screwed to the main body 10. A sensor 210 is disposed in each placement area 20 for monitoring whether a component is placed in the corresponding placement area 20. A corresponding indication area 30 is further disposed at a peripheral position of each placement area 20, the indication area 30 is controlled by a controller 40 disposed on the main body 10, the controller 40 receives a signal from the sensor 210 to determine whether components are placed in the corresponding placement area 20 or further receive placement sequence information of the components, so as to control the indication area 30 to perform a corresponding indication action, and the indication action can prompt an operator of a placement sequence of the components or a mounting sequence required for component replacement.
The controller 40 may be a single chip microcomputer or a PLC (programmable logic controller 40), and here, the controller 40 is preferably a PLC.
According to the equipment maintenance guiding device provided by the utility model, the plurality of placing areas 20 are fixedly arranged on the equipment main body 10 so as to meet the requirement of placing the disassembled parts when an operator maintains the equipment, the problem that the disassembled parts are lost due to messy placement after the parts are disassembled is avoided, meanwhile, a corresponding sensor 210 is arranged in each placing area 20, the sensor 210 is used for monitoring whether the parts are placed in the corresponding placing area 20 or not and transmitting signals to the controller 40 arranged on the main body 10, and the controller 40 can control the indicating area 30 corresponding to the placing area 20 to perform indicating action according to the received signals so as to prompt the placing sequence of the parts of the operator or the mounting sequence required by the reloading of the parts. The equipment maintenance guiding device provided by the utility model has the advantages that the placement positions are provided for the disassembled parts, and the indication action is performed through the indication area 30 to prompt the placement sequence of the parts or the installation sequence required by the re-assembly of the parts for operators, so that the problem of misassembly or neglected assembly caused by more parts is avoided, the equipment maintenance accuracy is improved, and the production continuity is ensured.
Further, in the equipment maintenance guiding device provided by the present invention, the indication area 30 may have various implementations to provide the prompt information for the operator. In an embodiment of the present invention, the indication area 30 is an electronic display screen, when the sensor 210 monitors that the components are sequentially placed in the placement area 20, the controller 40 may control the indication area 30 to display the placement sequence code according to the sequence of placing the components in the placement area 20, and the operator may confirm the sequence of placing the components in the placement area 20 according to the placement sequence code.
It should be noted that the placing sequence number may be an arabic numeral "1, 2, 3 … …", a chinese character "one, two, three … …", or a letter "A, B, C … …", and any number displayed on the indication area 30 that can provide a sequence prompt for an operator is within the protection scope of the present invention.
In another embodiment of the present invention, as shown in fig. 1, the indication area 30 is an indicator light with adjustable color, when no part is in the placement area 20, the controller 40 controls the corresponding indication area 30 to be turned off, when an operator places a part in the placement area 20, the sensor 210 in the placement area 20 monitors that the part is placed in and transmits information to the controller 40, the controller 40 adjusts the corresponding indication area 30 to display a first color, it should be noted that the first color may be any color that can be distinguished from the indication area 30 in the turned-off state, the operator may sequentially place the detached parts in the corresponding placement area 20 from left to right and from top to bottom, when the parts are required to be placed back, the parts in the placement area 20 are sequentially taken out in reverse order, the controller 40 adjusts the corresponding indication area 30 to be turned off after the parts in the placement area 20 are taken out, and when all the indication areas 30 are turned off, i.e. representing the return of all the disassembled parts to the apparatus.
In order to further optimize the above technical solution, and optimize the process that an operator needs to put the components into the placement area 20 according to a certain sequence, in the device maintenance guiding apparatus provided by the present invention, the controller 40 may record the placement sequence of the components put into the placement area 20, the main body 10 is further provided with an operation button 50, the operation button 50 is electrically connected with the controller 40, when the operator puts the components into the placement area 20 in sequence, the controller 40 may record the placement sequence and sequentially adjust the indication areas 30 corresponding to the placement areas 20 where the components are put to display a first color, after all the components are placed, the operation button 50 is triggered for the first time, and at this time, the device maintenance guiding apparatus may be in a locked state and the controller 40 adjusts all the indication areas 30 displaying the first color to display a second color.
It should be noted that, considering that a part of the components of many devices needs to be replaced again during the maintenance process, and the replacement of the components in the placement area 20 affects the adjustment of the controller 40 on the indication area 30, the locking state of the device maintenance guiding apparatus is set, when the device maintenance guiding apparatus is in the locking state, the components to be replaced in the placement area 20 can be replaced, and the like, and the corresponding indication area 30 keeps displaying the second color and the controller 40 keeps the recorded placement sequence, that is, the replacement of the components in the placement area 20 in the locking state does not affect the placement sequence recorded by the controller 40.
When the operation button 50 is triggered for the second time, the controller 40 will control all the indication areas 30 displaying the second color according to the placing sequence, the indication area 30 corresponding to the last placed part is displayed as the third color, the operator will take out and return the part corresponding to the placing area 20 to the equipment according to the indication area 30 displaying the third color, after taking out the part in the placing area 20 corresponding to the indication area 30 displaying the third color, the indication area 30 displaying the third color is turned off, at the same time, the controller 40 controls all the remaining indication areas 30 displaying the second color, the indication area 30 corresponding to the last placed part is displayed as the third color, so as to prompt the operator to take out the part in the placing area 20 corresponding to the indication area 30 displaying the third color, when all the indication areas 30 displaying the second color are turned to the third color and turned off, and all the parts are installed.
It should be noted that, in the technical solution provided by the foregoing embodiment, the process of changing the indication area 30 from the second color to the third color is automatically controlled by the controller 40, in another specific embodiment of the present invention, the process of changing the indication area 30 from the second color to the third color is manually controlled by the operator, after triggering the operation button 50 for the second time, the controller 40 controls the indication area 30 corresponding to the last component in all the indication areas 30 displaying the second color to be displayed as the third color, after the operator takes out the component in the placement area 20 corresponding to the indication area 30 displaying the third color, the indication area 30 displaying the third color is turned off, at this time, the operator triggers the operation button 50 again, so that the controller 40 can control the indication area 30 corresponding to the last component in all the indication areas 30 displaying the second color to be displayed as the third color, the operator is prompted to take out the parts in the placement area 20 corresponding to the indication area 30 displaying the third color, the indication area 30 displaying the third color is turned off after the parts are taken out, when the next part to be mounted needs to be taken out continuously, the operator can trigger the operation button 50 again, and the operation is repeated until all the indication areas 30 are turned off, namely all the detached parts are mounted completely.
It should be further noted that the first color, the second color and the third color are three colors different from each other.
Further, as shown in fig. 2, in the apparatus maintenance guiding device provided by the present invention, the sensor 210 is a correlation type sensor, the transmitting end 2100 and the receiving end 2200 of the sensor 210 are oppositely disposed at a preset height on the placing area 20, and the preset height can ensure that the minimum component is placed in the placing area 20 and also covers the monitoring range of the sensor 210, so as to ensure that the sensor 210 can smoothly monitor whether the component is placed between the transmitting end 2100 and the receiving end 2200, and send a signal to the controller 40.
It should be noted that the sensor 210 may also be a reflective sensor, a reflective plate for reflecting signals is disposed at the opposite side of the reflective sensor, when a component is placed in the placement area 20, the reflective sensor cannot receive signals from the reflective plate, and whether the component is placed in the placement area 20 can be determined according to whether the reflective sensor receives signals.
Further, the placing area 20 is a box body to facilitate placing of the components, and the sending end 2100 and the receiving end 2200 of the sensor 210 are embedded in the box body of the placing area 20 to provide more placing space for the components, and simultaneously prevent the components from damaging the sensor 210.
In order to further optimize the above technical solution, in the device maintenance guiding apparatus provided by the present invention, the main body 10 is provided with a plug portion 60 for electrically connecting with an external power supply device to obtain electric energy, a first end of the plug portion 60 can be plugged into a common socket to obtain electric energy, and a second end of the plug portion 60 is electrically connected with the indication area 30 and the controller 40, so that when the first end of the plug portion 60 is plugged into the socket to obtain electric energy, the indication area 30 and the controller 40 are powered on.
In order to further optimize the technical solution, as shown in fig. 3, in the equipment maintenance guiding device provided by the present invention, a winding part 70 is further provided on the main body 10, the winding part is provided with a rotatable spindle to provide a winding space for the wires of the plug part 60, and at the same time, the wires in the plug part 60 are not wound during the extension and retraction processes, and one end of the winding part 70 is fixedly connected with a baffle plate for preventing the wires on the plug part 60 from being separated from the spindle.
Further, a push-pull rod 110 is further disposed on the main body 10, and the push-pull rod 110 is fixedly connected to one surface of the main body 10 to facilitate an operator to push and pull the device maintenance guide.
In order to further optimize the above technical solution, the roller set 90 is disposed at the bottom of the main body 10, the roller set 90 includes two universal wheels 910 and two directional wheels 920 uniformly disposed at four corners of the bottom of the main body 10, the two universal wheels 910 are disposed at an end close to the mounting surface of the push-pull rod 110, the two directional wheels 920 are disposed at an end far away from the mounting surface of the push-pull rod 110, and the roller set 90 is disposed to facilitate pushing, pulling and steering of the device maintenance guiding apparatus.
The terms "first," "second," and "third," etc. in the description and claims of the present invention and the above-described drawings are used for distinguishing between different objects and not for describing a particular order. Furthermore, the terms "comprising" and "having," as well as any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not set forth for a listed step or element but may include steps or elements not listed.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. An equipment maintenance guide device, comprising:
the main body (10), a plurality of placing areas (20) are fixedly arranged on the main body (10), the placing areas (20) are used for placing disassembled parts, a sensor (210) is arranged in each placing area (20), and the sensor (210) is used for monitoring whether the parts are placed in the corresponding placing areas (20);
the indicating areas (30) are arranged at the peripheral positions of the placing areas (20), and each placing area (20) is provided with one corresponding indicating area (30);
a controller (40), wherein the controller (40) can receive the signal of the sensor (210) and control the indication area (30) to make a corresponding indication action.
2. The equipment maintenance guide of claim 1, wherein the indication area (30) is an electronic display screen showing a placement sequence of parts.
3. The equipment maintenance guide of claim 1, wherein the indicator area (30) is a color-adjustable indicator light, and the indicator area (30) is extinguished when no parts are in the placement area (20);
placing parts into the placing area (20), wherein the controller (40) can adjust the corresponding indicating area (30) to display a first color;
when the parts in the placing area (20) are taken out, the controller (40) adjusts the corresponding indication area (30) to be extinguished.
4. The equipment maintenance guide device according to claim 3, wherein the controller (40) records a placement sequence of parts in the placement area (20), and the main body (10) is further provided with an operation button (50) electrically connected with the controller (40);
when the operation button (50) is triggered for the first time, the equipment maintenance guiding device is in a locking state, and the controller (40) adjusts the indication area (30) displaying the first color to display a second color;
when the operation button (50) is triggered for the second time, the controller (40) controls the indication area (30) corresponding to the last placed part in the indication areas (30) displaying the second color to display the third color according to the placing sequence.
5. The equipment maintenance guide device according to claim 1, wherein the sensor (210) is a correlation sensor, and a transmitting end (2100) and a receiving end (2200) of the sensor (210) are disposed at a predetermined height on the placement area (20) opposite to each other to monitor whether a component is placed between the transmitting end (2100) and the receiving end (2200).
6. The equipment maintenance guide of claim 5, characterized in that the placement area (20) is a cartridge, and the sending end (2100) and the receiving end (2200) of the sensor (210) are embedded in the placement area (20).
7. The equipment maintenance guide of claim 1, wherein the main body (10) is provided with a plug-in part (60) for electrically connecting with an external power supply device to obtain electrical power.
8. The equipment maintenance guide device according to claim 7, wherein a wire winding portion (70) is provided on the main body (10), and the line of the insertion portion (60) surrounds the wire winding portion (70).
9. The equipment maintenance guide of claim 1, wherein a push-pull rod (110) is provided on the main body (10), the push-pull rod (110) being fixedly attached to a face of the main body (10).
10. The equipment maintenance guide device according to claim 9, wherein a roller set (90) is disposed at the bottom of the main body (10), the roller set (90) comprises two universal wheels (910) and two directional wheels (920) uniformly disposed at four corners of the bottom of the main body (10), and the two universal wheels (910) are disposed at an end close to the mounting surface of the push-pull rod (110).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220708681.7U CN216859704U (en) | 2022-03-28 | 2022-03-28 | Equipment maintenance guiding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220708681.7U CN216859704U (en) | 2022-03-28 | 2022-03-28 | Equipment maintenance guiding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216859704U true CN216859704U (en) | 2022-07-01 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220708681.7U Active CN216859704U (en) | 2022-03-28 | 2022-03-28 | Equipment maintenance guiding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216859704U (en) |
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2022
- 2022-03-28 CN CN202220708681.7U patent/CN216859704U/en active Active
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