CN216857622U

CN216857622U - Casting machine dust collector is used in film production

Info

Publication number: CN216857622U
Application number: CN202220485501.3U
Authority: CN
Inventors: 郭清枝; 朱志明; 林奕宏; 凡海峰
Original assignee: Quanzhou Ruiteng Machinery Manufacturing Co ltd
Current assignee: Quanzhou Ruiteng Machinery Manufacturing Co ltd
Priority date: 2022-03-02
Filing date: 2022-03-02
Publication date: 2022-07-01
Anticipated expiration: 2032-03-02

Abstract

The utility model discloses a casting machine dust removal device for film production, and relates to the technical field of casting machine dust removal equipment. The water pump and the second air pump work, the water pump pumps water in the water tank, the second air pump pumps gas in the high-pressure gas tank, the gas enters the water-vapor mixing box through the water pipe and the gas pipe respectively, then the water enters the connecting pipe, the two sides of the film are sprayed through the two flushing heads, then the film enters the heat preservation box, the gas in the high-pressure gas cavity is pumped through the work of the first air pump, then the high-pressure gas enters the heating box, the gas is heated through the heating block, then the high-temperature gas is sprayed out through the drying nozzles, and dust blowing and drying are carried out on the two sides of the film, so that the problem of poor dust removal effect is solved.

Description

Casting machine dust collector is used in film production

Technical Field

The utility model relates to the technical field of casting machine dust removal equipment, in particular to a casting machine dust removal device for film production.

Background

The casting machine is a forming device capable of preparing slurry into a flaky film with uniform thickness and certain width, and is suitable for film forming experiments and medium production, meanwhile, in the film production process, dust is prone to polluting the film, the quality of the film is affected, dust is required to be collected by the dust collecting device in the film production process, pollution of the dust is avoided, the dust collecting effect of many existing dust collecting devices is poor, dust pollution is prone to occurring after the film is extruded into a film and is wound in a winding device, dust collection is not delicate, the dust collecting effect can be affected, and meanwhile, after some devices collect dust through spraying, water after spraying cannot be treated, so that water resources are wasted.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a casting machine dust removal device for film production, and aims to solve the problem that the existing casting machine dust removal device for film production does not have a good dust removal effect in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: a casting machine dust removal device for film production comprises a device body, a driving motor and a fan, wherein a first transmission wheel is installed on the inner wall of the device body, a second transmission wheel is installed above one side of the first transmission wheel, and a water treatment mechanism is installed below the first transmission wheel;

a heat preservation box is arranged on one side of the second conveying wheel, and drying mechanisms are arranged on the inner walls of the two ends of the heat preservation box;

the utility model discloses a drying device, including drying mechanism, heat preservation box, controller, telescopic structure, drying mechanism, mounting bracket, driving motor's output has the ring wheel of winding through the drive shaft connection, the controller is installed to the below of device body, the extending structure is installed to one side of ring wheel of winding.

Preferably, water treatment mechanism includes coarse filtration net, fine filtration net and collection box, the coarse filtration net is installed in the below of first transfer wheel, the fine filtration net is installed to the below of coarse filtration net, and the below of fine filtration net is connected with the collection box.

Preferably, the water tank is evenly installed to the inner wall of device body one side, and the water pump is all installed to the inner wall of water tank, one side of water pump is connected with the water pipe, high-pressure gas jar is installed to one side of water tank, and one side of high-pressure gas jar is connected with the second air pump, one side of second air pump is connected with the trachea.

Preferably, the drying mechanism comprises a high-pressure air chamber, a first air pump, a heating block, a heating box and a drying nozzle, the high-pressure air chamber is arranged below the heat preservation box, the first air pump is arranged on the inner wall of the high-pressure air chamber, the heating box is connected to the bottom end of the high-pressure air chamber, the heating block is evenly arranged on the inner wall of the heating box, and the drying nozzle is arranged below the heating box.

Preferably, the bottom of trachea and water pipe all is connected with the steam mixing box, and the below of steam mixing box is connected with the connecting pipe, the flushing head is all installed to the one end of connecting pipe.

Preferably, the telescopic structure comprises a dust collection box, the dust collection box is mounted on one side of the ring winding wheel, a fan is mounted on the inner wall of the dust collection box, and a HEPA filter screen is mounted on one side of the fan.

Preferably, a fixed box is installed on one side of the dust collection box, telescopic springs are evenly installed on the inner wall of the fixed box, one side of each telescopic spring is connected with a fixed pipe, the top end of each fixed pipe is connected with a telescopic pipe, dust collection heads are installed at two ends of one side of each fixed pipe, and idler wheels are installed at the middle position of one side of each fixed pipe.

Compared with the prior art, the utility model has the beneficial effects that:

(1) the utility model provides a coarse filter screen, a recovery box and a fine filter screen, wherein the sprayed water is primarily filtered by the coarse filter screen, then is further finely filtered by the fine filter screen, impurities in the water are removed, and then the clean water enters the recovery box to be collected and can be used for the next time, so that the water is saved, and the problem of water resource waste is solved;

(2) the utility model provides a fan and a dust collection head, wherein the fan is utilized to work, the dust collection head collects dust on the surface of a film, the dust enters a dust collection box through a telescopic pipe, is filtered through an HEPA filter screen, slides on the surface of the film through a roller, and extrudes the roller after the winding thickness of the film is increased, and simultaneously, a fixed pipe extrudes a telescopic spring to deform, so that the dust collection of the dust collection head is facilitated, and the problem of inconvenient dust collection is solved;

(3) the utility model provides a water pump, a high-pressure air cavity, a drying nozzle, a first air pump and a second air pump, wherein the water pump and the second air pump work, the water pump pumps water in a water tank, the second air pump pumps air in the high-pressure air cavity, the air enters a water-steam mixing box through a water pipe and an air pipe respectively, then the water enters a connecting pipe, the two sides of a film are sprayed through two flushing heads, then the film enters a heat preservation box, the air in the high-pressure air cavity is pumped through the work of the first air pump, then the high-pressure air enters a heating box, the air is heated through a heating block, then the high-temperature air is sprayed out through the drying nozzle, and dust blowing and drying are carried out on the two sides of the film, so that the problem of poor dust removal effect is solved.

Drawings

FIG. 1 is a schematic cross-sectional view of the apparatus of the present invention;

FIG. 2 is a schematic structural diagram of a drying mechanism according to the present invention;

FIG. 3 is a schematic structural view of a water-vapor mixing box according to the present invention;

FIG. 4 is a schematic view of the structure of the winding wheel of the present invention;

fig. 5 is an enlarged schematic view of the structure at a in fig. 1 according to the present invention.

In the figure: 1. a controller; 2. a water treatment mechanism; 201. a coarse filter screen; 202. a fine filter screen; 203. a recycling bin; 3. a first transfer wheel; 4. a rinsing head; 5. a device body; 6. a connecting pipe; 7. a water pump; 8. a water tank; 9. a high pressure gas tank; 10. a second transfer wheel; 11. a drying mechanism; 1101. a high-pressure air cavity; 1102. a first air pump; 1103. a heating block; 1104. a heating cartridge; 1105. drying the spray head; 12. an electrostatic adsorption plate; 13. a heat preservation box; 14. a ring winding wheel; 15. a water-vapor mixing box; 16. a water pipe; 17. an air tube; 18. a second air pump; 19. a mounting frame; 20. a drive motor; 21. a roller; 22. a dust collection head; 23. a telescopic pipe; 24. a dust collection box; 25. a HEPA filter screen; 26. a fan; 27. a fixing box; 28. a tension spring; 29. and fixing the tube.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1: referring to fig. 1-5, a casting machine dust removing device for film production comprises a device body 5, a driving motor 20 and a fan 26, wherein a first transmission wheel 3 is installed on the inner wall of the device body 5, a second transmission wheel 10 is installed above one side of the first transmission wheel 3, and a water treatment mechanism 2 is installed below the first transmission wheel 3;

a heat preservation box 13 is arranged on one side of the second conveying wheel 10, and drying mechanisms 11 are arranged on the inner walls of two ends of the heat preservation box 13;

the electrostatic adsorption plate 12 is installed on one side of the drying mechanism 11, the mounting frame 19 is installed on one side of the heat preservation box 13, the driving motor 20 is installed on the outer wall of one end of the mounting frame 19, the type of the driving motor 20 can be Y2-71M1-2, the output end of the driving motor 20 is connected with the ring winding wheel 14 through a driving shaft, the controller 1 is installed below the device body 5, the type of the controller 1 can be DMX512, and the telescopic structure is installed on one side of the ring winding wheel 14;

referring to fig. 1-5, the dust removing device of the casting machine for producing the thin film further comprises a telescopic structure, the telescopic structure comprises a dust collecting box 24, the dust collecting box 24 is installed at one side of the ring winding wheel 14, a fan 26 is installed on the inner wall of the dust collecting box 24, the model of the fan 26 can be YWF350-4, and a HEPA filter screen 25 is installed at one side of the fan 26;

a fixed box 27 is arranged at one side of the dust collection box 24, telescopic springs 28 are uniformly arranged on the inner wall of the fixed box 27, one side of each telescopic spring 28 is connected with a fixed pipe 29, the top end of each fixed pipe 29 is connected with a telescopic pipe 23, the two ends of one side of each fixed pipe 29 are both provided with a dust collection head 22, and a roller 21 is arranged in the middle of one side of each fixed pipe 29;

specifically, as shown in fig. 1 and 5, when the structure is used, the fan 26 is operated, the dust suction head 22 sucks dust on the surface of the film, the dust enters the dust collection box 24 through the telescopic pipe 23, is filtered through the HEPA filter screen 25, slides on the surface of the film through the roller 21, and after the winding thickness of the film is increased, the roller 21 is squeezed, and meanwhile, the fixing pipe 29 squeezes the telescopic spring 28 to deform, so that the dust suction head 22 can suck dust conveniently.

Example 2: the water treatment mechanism 2 comprises a coarse filter screen 201, a fine filter screen 202 and a recovery box 203, wherein the coarse filter screen 201 is arranged below the first conveying wheel 3, the fine filter screen 202 is arranged below the coarse filter screen 201, and the recovery box 203 is connected below the fine filter screen 202;

specifically, as shown in fig. 1, when using this structure, the water after spraying carries out primary filtration through coarse filter 201, and the further thin filtration of rethread fine filter 202 goes out aquatic impurity, and then clean water enters into collection box 203 and collects, can regard as next use, realizes the using water wisely.

Example 3: the drying mechanism 11 comprises a high-pressure air chamber 1101, a first air pump 1102, a heating block 1103, a heating box 1104 and a drying spray nozzle 1105, wherein the high-pressure air chamber 1101 is arranged below the heat preservation box 13, the first air pump 1102 is arranged on the inner wall of the high-pressure air chamber 1101, the type of the first air pump 1102 can be DA-30A, the heating box 1104 is connected to the bottom end of the high-pressure air chamber 1101, the heating block 1103 is uniformly arranged on the inner wall of the heating box 1104, and the drying spray nozzle 1105 is arranged below the heating box 1104;

the water tanks 8 are uniformly arranged on the inner wall of one side of the device body 5, the water pumps 7 are arranged on the inner wall of the water tanks 8, the models of the water pumps 7 can be 40ZW20-15, one side of each water pump 7 is connected with a water pipe 16, one side of each water tank 8 is provided with a high-pressure air tank 9, one side of each high-pressure air tank 9 is connected with a second air pump 18, the models of the second air pumps 18 can be HT-19, and one side of each second air pump 18 is connected with an air pipe 17;

the bottom ends of the air pipe 17 and the water pipe 16 are both connected with a water-vapor mixing box 15, a connecting pipe 6 is connected below the water-vapor mixing box 15, and one end of the connecting pipe 6 is provided with a washing head 4;

specifically, as shown in fig. 1, fig. 2 and fig. 3, when the structure is used, the water pump 7 and the second air pump 18 work, the water pump 7 extracts water in the water tank 8, meanwhile, the second air pump 18 extracts gas in the high-pressure gas tank 9, the water pipe 16 and the gas pipe 17 enter the water-vapor mixing box 15 respectively, then the water enters the connecting pipe 6, the two sides of the film are sprayed by the two flushing heads 4, then the film enters the heat preservation box 13, the gas in the high-pressure gas chamber 1101 is extracted by the work of the first air pump 1102, then the high-pressure gas enters the heating box 1104, the gas is heated by the heating block 1103, then the high-temperature gas is sprayed out by the drying sprayer 1105, dust blowing and drying are performed on the two sides of the film, and the dust removing effect is good.

The output end of the controller 1 is electrically connected with the input ends of the water pump 7, the first air pump 1102, the heating block 1103, the second air pump 18, the driving motor 20 and the fan 26 through wires.

The working principle is as follows: when the device is used, firstly, the produced film is wound on the first conveying wheel 3 and the second conveying wheel 10 for conveying, then enters the heat preservation box 13, adsorbs dust through the electrostatic adsorption plate 12, and is wound through the ring winding wheel 14;

the first innovation point implementation step:

the first step is as follows: the water pump 7 pumps water in the water tank 8 through the work of the water pump 7 and the second air pump 18, meanwhile, the second air pump 18 pumps gas in the high-pressure gas tank 9, the gas enters the water-vapor mixing box 15 through the water pipe 16 and the gas pipe 17 respectively, then the water enters the connecting pipe 6, and then the two sides of the film are sprayed through the two flushing heads 4;

the second step is that: then the film enters the heat preservation box 13, air in the high-pressure air cavity 1101 is extracted through the work of the first air pump 1102, then the high-pressure air enters the heating box 1104, the air is heated through the heating block 1103, then the high-temperature air is sprayed out through the drying sprayer 1105, and dust blowing and drying are carried out on two sides of the film.

The implementation step of the second innovation point:

the water after spraying carries out primary filtration through coarse filter 201, and the further thin filtration of rethread fine filter 202 goes out aquatic impurity, then clean water enters into collection box 203 and collects, can regard as next use.

The third innovation point implementation step:

the first step is as follows: the film is finally wound by the winding wheel 14, the fan 26 works, the dust absorption head 22 absorbs dust on the surface of the film, and the dust enters the dust collection box 24 through the extension tube 23 and is filtered by the HEPA filter screen 25;

the second step is that: when the winding thickness of the film is increased, the roller 21 is pressed by the sliding of the roller 21 on the surface of the film, and the fixing tube 29 presses the expansion spring 28 to deform, so that the dust collection head 22 can work normally.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a film production is with calender dust collector, includes device body (5), driving motor (20) and fan (26), its characterized in that: a first transmission wheel (3) is installed on the inner wall of the device body (5), a second transmission wheel (10) is installed above one side of the first transmission wheel (3), and a water treatment mechanism (2) is installed below the first transmission wheel (3);

a heat preservation box (13) is installed on one side of the second conveying wheel (10), and drying mechanisms (11) are installed on the inner walls of the two ends of the heat preservation box (13);

the utility model discloses a drying device, including drying mechanism (11), drying mechanism, mounting bracket (19), driving motor (20) are installed to the one side of stoving mechanism (11) all install electrostatic adsorption board (12), mounting bracket (19) are installed to one side of heat preservation box (13), and the one end outer wall of mounting bracket (19) installs driving motor (20), there is winding ring wheel (14) the output of driving motor (20) through the drive shaft connection, controller (1) is installed to the below of device body (5), flexible structure is installed around one side of winding ring wheel (14).

2. The casting machine dust removing device for film production according to claim 1, characterized in that: water treatment mechanism (2) include coarse filtration net (201), fine filtration net (202) and collection box (203), install in the below of first transmission wheel (3) coarse filtration net (201), fine filtration net (202) is installed to the below of coarse filtration net (201), and the below of fine filtration net (202) is connected with collection box (203).

3. The casting machine dust removing device for film production according to claim 1, characterized in that: water tank (8) are evenly installed to the inner wall of device body (5) one side, and water pump (7) are all installed to the inner wall of water tank (8), one side of water pump (7) is connected with water pipe (16), high-pressure gas jar (9) are installed to one side of water tank (8), and one side of high-pressure gas jar (9) is connected with second air pump (18), one side of second air pump (18) is connected with trachea (17).

4. The casting machine dust removing device for film production according to claim 1, characterized in that: drying mechanism (11) are including high-pressure air chamber (1101), first air pump (1102), heating block (1103), heating box (1104) and stoving shower nozzle (1105), the below in heat preservation box (13) is installed to high-pressure air chamber (1101), first air pump (1102) is installed to the inner wall of high-pressure air chamber (1101), the bottom of high-pressure air chamber (1101) is connected with heating box (1104), and heating block (1103) are evenly installed to the inner wall of heating box (1104), stoving shower nozzle (1105) is installed to the below of heating box (1104).

5. The casting machine dust removing device for film production according to claim 3, characterized in that: the bottom of trachea (17) and water pipe (16) all is connected with steam mixing box (15), and the below of steam mixing box (15) is connected with connecting pipe (6), flushing head (4) are all installed to the one end of connecting pipe (6).

6. The casting machine dust removing device for film production according to claim 1, characterized in that: the telescopic structure comprises a dust collection box (24), the dust collection box (24) is installed on one side of the ring winding wheel (14), a fan (26) is installed on the inner wall of the dust collection box (24), and a HEPA filter screen (25) is installed on one side of the fan (26).

7. The casting machine dust removing device for film production according to claim 6, characterized in that: fixed box (27) are installed to one side of dust collection box (24), and the inner wall of fixed box (27) evenly installs expanding spring (28), one side of expanding spring (28) is connected with fixed pipe (29), the top of fixed pipe (29) is connected with flexible pipe (23), dust absorption head (22) are all installed at the both ends of fixed pipe (29) one side, roller (21) are installed to the intermediate position department of fixed pipe (29) one side.