CN216857436U

CN216857436U - CCD detection equipment for metal spare and accessory parts

Info

Publication number: CN216857436U
Application number: CN202123230710.8U
Authority: CN
Inventors: 史炳福; 何复苏
Original assignee: Suzhou Biaobing Machinery Co ltd
Current assignee: Suzhou Biaobing Machinery Co ltd
Priority date: 2021-12-21
Filing date: 2021-12-21
Publication date: 2022-07-01
Anticipated expiration: 2031-12-21

Abstract

The utility model discloses a CCD detection device for metal accessories, which comprises a feeding hopper and a CCD detection device, wherein a feeding plate is fixedly arranged at the bottom of the feeding hopper, a supporting plate is fixedly arranged at the bottom of one side of the feeding plate, a vibration assembly is fixedly arranged on the side surface of the supporting plate, a first installation platform is fixedly arranged at the bottom of the other side of the feeding plate, and a first air cylinder is fixedly arranged at the top of the first installation platform. According to the scheme, metal parts in the feeding hopper are placed on the surface of the feeding plate through the vibration assembly, and then are pushed to the designated position through the first air cylinder, so that the CCD detection equipment is used for detection, manual repeated feeding of operators is avoided, and the labor amount of the operators is reduced; after unqualified products are detected by the CCD detection device, the second air cylinder and the third air cylinder are used for respectively controlling the qualified products and the unqualified products to enter different collecting boxes, so that the condition that the error rate can occur in manual operation is avoided, and the product quality is improved.

Description

CCD detection equipment for metal spare and accessory parts

Technical Field

The utility model relates to the technical field of metal parts, in particular to a CCD detection device for the metal parts.

Background

The CCD visual detection device converts a captured target into a digital signal through the machine image acquisition unit and transmits the digital signal to the image processing unit, the image processing unit extracts the characteristics of the target through various operations on the digital signal and then controls the action of the device in the field according to a judgment result, in a word, the CCD visual detection device replaces human eyes with machine vision to carry out various measurements and judgments, is widely applied to industries such as industrial production, assembly, packaging and the like, and has important value for detecting product defects and preventing defective products from entering the market.

When the existing CCD detection equipment for detecting metal parts is used, the metal part feeding device of the existing CCD detection equipment needs an operator to manually and repeatedly feed materials, so that the labor capacity of the operator is increased; in addition, unqualified products need to be detected by using CCD detection equipment, and then the unqualified products are manually taken out, so that the labor intensity of operators is high, the error rate of manual operation is high, and the product quality is affected.

SUMMERY OF THE UTILITY MODEL

In order to overcome the above defects in the prior art, embodiments of the present invention provide a CCD detection device for metal parts, so as to solve the problem that the labor amount of an operator is increased because an operator needs to manually repeat feeding in a metal part feeding device of the existing CCD detection device.

In order to solve the technical problems, the utility model provides the following technical scheme: the utility model provides a CCD check out test set for metal accessories, includes feeding funnel and CCD detection device, the bottom fixed mounting of feeding funnel has last flitch, the bottom fixed mounting of going up flitch one side has the backup pad, the side fixed mounting of backup pad has vibrations subassembly, the bottom fixed mounting of going up the flitch opposite side has first mount table, the top fixed mounting of first mount table has first cylinder, the fixed cover of output shaft of first cylinder is equipped with the promotion post, the back fixed mounting of first mount table has the transmission platform, the driving plate is installed in the top transmission of transmission platform, the back fixed mounting of transmission platform has the second mount table.

The bottom movable mounting of feeding funnel inner chamber has the vibrations dish, the vibrations subassembly includes the motor, the fixed cover of output shaft of motor is equipped with the cam, the surface laminating of cam has the cylinder piece.

The feeding device comprises a vibrating plate, a feeding hopper, a feeding chute, a groove, springs and a feeding hopper, wherein the feeding chute is formed in the top of the vibrating plate, the surface of the vibrating plate is provided with the groove, the springs are fixedly connected inside the groove, the number of the springs is four, one end of one spring is fixedly connected to the side face of the cylindrical block, and one ends of the other three springs are fixedly connected to the inner wall of the feeding hopper.

The material guide groove is formed in the top of the upper material plate, the cylindrical groove is formed in the right side of the top of the upper material plate, the baffle is fixedly mounted at the top of the right side of the upper material plate, and the size of the pushing column is matched with the size of the cylindrical groove.

Wherein, anti-skidding groove has been seted up at the top of driving plate, the top of second mount table is fixed mounting respectively has second cylinder and third cylinder, the output shaft of second cylinder and third cylinder is all fixed the cover and is equipped with the promotion piece, the fixed surface of driving table installs the mounting bracket, the top fixed mounting of mounting bracket has row material pipe, arrange the below of material socle end and placed the collection box.

Wherein, the position of CCD detection device is located the top of driving plate.

The technical scheme of the utility model has the following beneficial effects:

in the scheme, the metal spare and accessory part feeding device of the existing CCD detection equipment needs manual repeated feeding by an operator, so that the labor capacity of the operator is increased, at the moment, the metal spare and accessory parts in the feeding hopper are placed on the surface of the feeding plate through the vibration assembly, and then the metal spare and accessory parts are pushed to the designated position through the first air cylinder, so that the inspection of the CCD detection equipment is utilized, the manual repeated feeding by the operator is avoided, and the labor capacity of the operator is reduced; in the above scheme, the CCD detection equipment is required to be used for detecting unqualified products, then the unqualified products are manually taken out manually, the labor intensity of operators is high, the error rate of manual operation can occur, the product quality is influenced, at the moment, after the unqualified products are detected out through the CCD detection device, the qualified products and the unqualified products are respectively controlled by the second air cylinder and the third air cylinder, the error rate of the manual operation can be avoided, and the product quality is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic structural view of a vibration plate according to the present invention;

FIG. 3 is a perspective assembly view of the vibration plate of the present invention;

FIG. 4 is a schematic view of a feeding plate structure of the present invention;

fig. 5 is a schematic structural diagram of a control assembly according to the present invention.

[ reference numerals ]

1. Feeding a hopper; 2. feeding plates; 3. a support plate; 4. a vibration assembly; 5. a first mounting table; 6. a first cylinder; 7. pushing the column; 9. a transmission table; 10. a drive plate; 11. a CCD detection device; 12. a second mounting table; 13. a vibration disc; 14. a charging chute; 15. a groove; 16. a spring; 17. a material guide chute; 18. a cylindrical groove; 19. a baffle plate; 20. an anti-slip groove; 21. a second cylinder; 22. a third cylinder; 23. a mounting frame; 24. a discharge pipe; 25. a collection box; 41. an electric motor; 42. a cam; 43. a cylindrical block.

Detailed Description

In order to make the technical problems, technical solutions and advantages of the present invention more apparent, the following detailed description is given with reference to the accompanying drawings and specific embodiments.

The embodiment of the utility model provides a CCD detection device for metal parts and accessories, as shown in fig. 1 to 5, which comprises a feeding hopper 1 and a CCD detection device 11, wherein a feeding plate 2 is fixedly installed at the bottom of the feeding hopper 1, a support plate 3 is fixedly installed at the bottom of one side of the feeding plate 2, a vibration component 4 is fixedly installed on the side surface of the support plate 3, a first installation table 5 is fixedly installed at the bottom of the other side of the feeding plate 2, a first air cylinder 6 is fixedly installed at the top of the first installation table 5, a pushing column 7 is fixedly installed on an output shaft of the first air cylinder 6, a transmission table 9 is fixedly installed at the back surface of the first installation table 5, a transmission plate 10 is installed at the top of the transmission table 9 in a transmission manner, and a second installation table 12 is fixedly installed at the back surface of the transmission table 9.

As shown in the attached fig. 2 to 4, a vibration plate 13 is movably arranged at the bottom of the inner cavity of the feeding hopper 1, the vibration component 4 comprises a motor 41, a cam 42 is fixedly sleeved on an output shaft of the motor 41, the surface of the cam 42 is adhered with a cylindrical block 43, the top of the vibration disc 13 is provided with a charging chute 14, the surface of the vibration plate 13 is provided with a groove 15, the inside of the groove 15 is fixedly connected with four springs 16, one end of one of the springs 16 is fixedly connected with the side surface of the cylindrical block 43, one end of the other three springs 16 is fixedly connected with the inner wall of the feeding hopper 1, the top of the upper material plate 2 is provided with a material guide groove 17, the right side of the top of the upper material plate 2 is provided with a cylindrical groove 18, the top of the right side of the upper material plate 2 is fixedly provided with a baffle plate 19, and the size of the pushing column 7 is matched with that of the cylindrical groove 18;

concretely, at first add the metal accessories that the right amount needs to detect in feeding funnel 1, then drive cam 42 and cylinder piece 43 cooperation through motor 41 output shaft, can make vibrations dish 13 constantly rock, then metal accessories will get into baffle box 17 through charging chute 14, after sliding to the bottom, drive by the output shaft of first cylinder 6 and promote post 7 and push away metal accessories to anti-skidding groove 20 in, so that utilize CCD check-out test set's inspection, avoided the manual repetition material loading of operating personnel, thereby operating personnel's the amount of labour has been reduced.

As shown in fig. 5, an anti-slip groove 20 is formed in the top of the transmission plate 10, a second cylinder 21 and a third cylinder 22 are respectively and fixedly mounted on the top of the second mounting table 12, pushing blocks are respectively and fixedly sleeved on output shafts of the second cylinder 21 and the third cylinder 22, a mounting frame 23 is fixedly mounted on the surface of the transmission table 9, a material discharge pipe 24 is fixedly mounted on the top of the mounting frame 23, a collection box 25 is placed below the bottom end of the material discharge pipe 24, and the position of the CCD detection device 11 is located above the transmission plate 10;

specifically, after unqualified products are detected by the CCD detection device 11, the qualified products and the unqualified products are respectively controlled to enter different collecting boxes 25 by the second air cylinder 21 and the third air cylinder 22, so that the error rate caused by manual operation is avoided, and the product quality is improved.

Wherein the first cylinder 6, the second cylinder 21 and the third cylinder 22 are all of a brand of Suideke and are all of a model of MBKB, and wherein the electric motor 41 is of a brand of Panasonic and is of a model of M6RX6G4 GGA.

The working process of the utility model is as follows:

firstly, a proper amount of metal parts to be detected are added into a feeding hopper 1, then an output shaft of a motor 41 drives a cam 42 to be matched with a cylindrical block 43, so that a vibration disc 13 can continuously rock, then the metal parts can enter a material guide groove 17 through a blanking groove 14, after the metal parts slide to the bottom, an output shaft of a first air cylinder 6 drives a pushing column 7 to push the metal parts to an anti-skid groove 20, so that the detection of CCD detection equipment is utilized, the manual repeated feeding of operators is avoided, and the labor amount of the operators is reduced; after unqualified products are detected by the CCD detection device 11, the qualified products and the unqualified products are respectively controlled to enter different collecting boxes 25 by the second air cylinder 21 and the third air cylinder 22, so that the condition that the error rate can occur in manual operation is avoided, and the product quality is improved.

In the scheme, metal parts in the feeding hopper 1 are placed on the surface of the feeding plate 2 through the vibration assembly 4, and then are pushed to the designated position through the first air cylinder 6, so that the CCD detection equipment is used for detection, manual repeated feeding of operators is avoided, and the labor amount of the operators is reduced; after unqualified products are detected by the CCD detection device 11, the qualified products and the unqualified products are respectively controlled to enter different collecting boxes 25 by the second air cylinder 21 and the third air cylinder 22, so that the condition that the error rate can occur in manual operation is avoided, and the product quality is improved.

The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;

secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the utility model, only the structures related to the disclosed embodiments are referred to, other structures can refer to common designs, and the same embodiment and different embodiments of the utility model can be combined with each other without conflict;

and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.

Claims

1. A CCD detection device for metal accessories comprises a feeding hopper (1) and a CCD detection device (11), it is characterized in that the bottom of the feeding hopper (1) is fixedly provided with a feeding plate (2), a supporting plate (3) is fixedly arranged at the bottom of one side of the feeding plate (2), a vibration component (4) is fixedly arranged on the side surface of the supporting plate (3), a first mounting table (5) is fixedly mounted at the bottom of the other side of the upper material plate (2), a first cylinder (6) is fixedly arranged at the top of the first mounting table (5), a pushing column (7) is fixedly sleeved on an output shaft of the first cylinder (6), a transmission table (9) is fixedly arranged on the back surface of the first mounting table (5), the top transmission of transmission platform (9) is installed and is had driving plate (10), the back fixed mounting of transmission platform (9) has second mount table (12).

2. The CCD detecting device for metal parts according to claim 1, wherein a vibration plate (13) is movably installed at the bottom of the inner cavity of the feeding hopper (1), the vibration assembly (4) comprises a motor (41), a cam (42) is fixedly sleeved on an output shaft of the motor (41), and a cylindrical block (43) is attached to the surface of the cam (42).

3. The CCD detecting device for metal accessories according to claim 2, wherein a blanking groove (14) is formed at the top of the vibration plate (13), a groove (15) is formed in the surface of the vibration plate (13), springs (16) are fixedly connected inside the groove (15), the number of the springs (16) is four, one end of one spring (16) is fixedly connected to the side surface of the cylindrical block (43), and one end of the other three springs (16) is fixedly connected to the inner wall of the feeding hopper (1).

4. The CCD detection device for the metal parts according to claim 1, wherein a material guide groove (17) is formed in the top of the material feeding plate (2), a cylindrical groove (18) is formed in the right side of the top of the material feeding plate (2), a baffle plate (19) is fixedly mounted at the top of the right side of the material feeding plate (2), and the size of the pushing column (7) is matched with the size of the cylindrical groove (18).

5. The CCD detection equipment for metal accessories according to claim 1, wherein the top of the transmission plate (10) is provided with an anti-slip groove (20), the top of the second mounting table (12) is respectively and fixedly provided with a second cylinder (21) and a third cylinder (22), the output shafts of the second cylinder (21) and the third cylinder (22) are respectively and fixedly sleeved with a pushing block, the surface of the transmission table (9) is fixedly provided with a mounting frame (23), the top of the mounting frame (23) is fixedly provided with a material discharging pipe (24), and a collecting box (25) is placed below the bottom end of the material discharging pipe (24).

6. The CCD detecting device for metal parts according to claim 1, wherein the position of the CCD detecting means (11) is above the driving plate (10).