CN216842098U - Full-automatic screw compressor unit - Google Patents
Full-automatic screw compressor unit Download PDFInfo
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- CN216842098U CN216842098U CN202122818511.2U CN202122818511U CN216842098U CN 216842098 U CN216842098 U CN 216842098U CN 202122818511 U CN202122818511 U CN 202122818511U CN 216842098 U CN216842098 U CN 216842098U
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- 230000006835 compression Effects 0.000 claims abstract description 102
- 238000007906 compression Methods 0.000 claims abstract description 102
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 238000007789 sealing Methods 0.000 claims abstract description 4
- 239000002699 waste material Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013611 frozen food Nutrition 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
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Abstract
本实用新型公开了一种全自动螺杆式压缩机组,包括四个支撑腿,四个支撑腿的顶部安装有同一个压缩箱,压缩箱的外侧设置有氨气导入阀和氨气导出阀,压缩箱的顶部设置有螺杆压缩机构,螺杆压缩机构上连接有压缩板,压缩板滑动安装在压缩箱内,压缩箱的两侧均开设有矩形孔,两个矩形孔内均滑动安装有挡板,挡板与矩形孔之间设置有密封圈,两个挡板的外侧均安装有条形板,压缩箱的外侧转动安装有两个丝杠,两个丝杠与两个条形板螺纹连接,压缩箱的两侧均设置有动力机构,动力机构与对应的丝杠连接,压缩板的顶部安装有两个导向杆。本实用新型可以自动进行压缩使用,同时方便打开压缩箱,方便对内部清洁。
The utility model discloses a fully automatic screw compressor group, comprising four support legs, a same compression box is installed on the top of the four support legs, an ammonia gas inlet valve and an ammonia gas outlet valve are arranged on the outside of the compression box, and the compression box is The top of the box is provided with a screw compression mechanism, the screw compression mechanism is connected with a compression plate, the compression plate is slidably installed in the compression box, rectangular holes are opened on both sides of the compression box, and baffles are slidably installed in the two rectangular holes. A sealing ring is arranged between the baffle and the rectangular hole, a strip plate is installed on the outer side of the two baffle plates, and two lead screws are rotated and installed on the outside of the compression box, and the two lead screws are threadedly connected with the two strip plates. Both sides of the compression box are provided with power mechanisms, the power mechanisms are connected with the corresponding lead screws, and two guide rods are installed on the top of the compression plate. The utility model can be compressed and used automatically, and at the same time, it is convenient to open the compression box and to clean the interior.
Description
技术领域technical field
本实用新型涉及仓储物流技术领域,具体地说,是涉及一种全自动螺杆式压缩机组。The utility model relates to the technical field of storage and logistics, in particular to a fully automatic screw compressor unit.
背景技术Background technique
冷链物流一般指冷藏冷冻类食品在生产、贮藏运输、销售,到消费前的各个环节中始终处于规定的低温环境下,氨气在制冷过程中需要进行压缩,现有压缩方式为螺杆压缩。Cold chain logistics generally refers to the production, storage, transportation, and sales of refrigerated and frozen foods, which are always under a specified low temperature environment in all links before consumption. Ammonia needs to be compressed during the refrigeration process. The existing compression method is screw compression.
现有的螺杆压缩机在使用后,不便于清洁,长期使用内部存在污染和杂质,影响使用。The existing screw compressor is inconvenient to clean after use, and there are pollution and impurities inside the long-term use, which affects the use.
实用新型内容Utility model content
为解决上述问题,本实用新型实施例的目的在于提供了一种全自动螺杆式压缩机组;其具有结构简单,便于对压缩箱内部清洁。本实用新型解决其问题所采用的技术方案是:In order to solve the above problems, the purpose of the embodiments of the present invention is to provide a fully automatic screw compressor unit, which has a simple structure and is convenient for cleaning the inside of the compression box. The technical scheme adopted by the utility model to solve its problems is:
一种全自动螺杆式压缩机组,包括四个支撑腿,四个支撑腿的顶部安装有同一个压缩箱,压缩箱的外侧设置有氨气导入阀和氨气导出阀,压缩箱的顶部设置有螺杆压缩机构,螺杆压缩机构上连接有压缩板,压缩板滑动安装在压缩箱内,压缩箱的两侧均开设有矩形孔,两个矩形孔内均滑动安装有挡板,挡板与矩形孔之间设置有密封圈,两个挡板的外侧均安装有条形板,压缩箱的外侧转动安装有两个丝杠,两个丝杠与两个条形板螺纹连接,压缩箱的两侧均设置有动力机构,动力机构与对应的丝杠连接,压缩板的顶部安装有两个导向杆,两个导向杆均与压缩箱滑动连接。A fully automatic screw compressor set includes four support legs, the top of the four support legs is installed with the same compression box, the outside of the compression box is provided with an ammonia gas inlet valve and an ammonia gas outlet valve, and the top of the compression box is provided with an ammonia gas inlet valve and an ammonia gas outlet valve. Screw compression mechanism, the screw compression mechanism is connected with a compression plate, the compression plate is slidably installed in the compression box, rectangular holes are opened on both sides of the compression box, and baffle plates are slidably installed in the two rectangular holes, and the baffle plate and the rectangular hole are slidably installed. A sealing ring is arranged between them, a strip plate is installed on the outside of the two baffles, and two lead screws are installed on the outside of the compression box, and the two lead screws are threadedly connected with the two strip plates. Both are provided with a power mechanism, the power mechanism is connected with the corresponding lead screw, and two guide rods are installed on the top of the compression plate, and the two guide rods are both slidably connected with the compression box.
进一步,所述螺杆压缩机构包括支撑箱、伺服电机、螺纹套筒和螺纹杆,支撑箱安装在压缩箱的顶部,伺服电机安装在支撑箱的顶部内壁上,螺纹套筒转动安装在压缩箱上,伺服电机的输出轴与螺纹套筒的顶端相连,螺纹杆与螺纹套筒的内圈螺纹连接,螺纹杆与压缩板的顶端相连。Further, the screw compression mechanism includes a support box, a servo motor, a threaded sleeve and a threaded rod. The support box is installed on the top of the compression box, the servo motor is installed on the inner wall of the top of the support box, and the threaded sleeve is rotatably installed on the compression box. , the output shaft of the servo motor is connected with the top of the threaded sleeve, the threaded rod is connected with the inner ring of the threaded sleeve, and the threaded rod is connected with the top of the compression plate.
进一步,所述动力机构包括驱动电机、驱动齿轮和从动齿轮,驱动电机安装在压缩箱的外侧,驱动齿轮与驱动电机的输出轴相连,从动齿轮套设在丝杠的外侧,驱动齿轮与从动齿轮相啮合。Further, the power mechanism includes a driving motor, a driving gear and a driven gear, the driving motor is installed on the outer side of the compression box, the driving gear is connected with the output shaft of the driving motor, the driven gear is sleeved on the outer side of the lead screw, and the driving gear is connected to the output shaft of the driving motor. The driven gears are meshed.
进一步,所述压缩箱的两侧均固定安装有支撑块,两个挡板的底部均开设有支撑槽,支撑块与对应的支撑槽滑动连接。Further, the two sides of the compression box are fixedly installed with support blocks, the bottoms of the two baffles are provided with support grooves, and the support blocks are slidably connected with the corresponding support grooves.
进一步,所述条形板的内侧安装有拉簧的一端,拉簧的另一端与压缩箱的外侧相连,条形板上开设有通孔,通孔的内壁上内嵌有多个滚珠,滚珠与对应的丝杠的螺纹槽滑动连接。Further, one end of a tension spring is installed on the inner side of the strip plate, and the other end of the tension spring is connected to the outer side of the compression box. The strip plate is provided with a through hole, and the inner wall of the through hole is embedded with a plurality of balls. It is slidably connected with the threaded groove of the corresponding lead screw.
进一步,所述压缩箱的底部为开口,压缩箱的底部设置有废物收集箱。Further, the bottom of the compression box is an opening, and the bottom of the compression box is provided with a waste collection box.
本实用新型实施例中的一个或多个技术方案,至少具有以下有益效果:One or more technical solutions in the embodiments of the present utility model have at least the following beneficial effects:
本实用新型中:通过伺服电机带动螺纹套筒旋转,螺纹套筒通过螺纹杆推动压缩板向下运动,压缩板与两个挡板的配合对氨气进行自动压缩。In the utility model, the threaded sleeve is driven to rotate by the servo motor, the threaded sleeve pushes the compression plate to move downward through the threaded rod, and the cooperation between the compression plate and the two baffles automatically compresses the ammonia gas.
本实用新型中:驱动电机通过驱动齿轮和从动齿轮带动丝杠旋转,丝杠通过滚珠带动条形板向外移动,条形板带动挡板向压缩箱的外侧移动,两个挡板相互远离,直到两个挡板完全打开,可以对压缩箱进行冲洗,废物收集箱用来收集废物,可以方便对压缩箱内部清洁。In the utility model: the drive motor drives the lead screw to rotate through the drive gear and the driven gear, the lead screw drives the strip plate to move outward through the ball, the strip plate drives the baffle to move to the outside of the compression box, and the two baffles are far away from each other , until the two baffles are fully opened, the compression box can be flushed, the waste collection box is used to collect waste, and the interior of the compression box can be easily cleaned.
本实用新型可以自动进行压缩使用,同时方便打开压缩箱,方便对内部清洁。The utility model can be compressed and used automatically, and at the same time, it is convenient to open the compression box and to clean the interior.
附图说明Description of drawings
图1为本实用新型一种全自动螺杆式压缩机组的结构示意图。Figure 1 is a schematic structural diagram of a fully automatic screw compressor unit of the present invention.
图2为本实用新型一种全自动螺杆式压缩机组的侧视剖面意图。FIG. 2 is a schematic side sectional view of a fully automatic screw compressor unit of the present invention.
图3为本实用图1中“A”部分的放大图。Fig. 3 is an enlarged view of part "A" in Fig. 1 of the utility model.
上述附图中,附图标记对应的部件名称如下:In the above drawings, the names of the parts corresponding to the reference numerals are as follows:
图中:1、支撑腿;2、压缩箱;3、废物收集箱;4、支撑箱;5、伺服电机;6、螺纹套筒;7、螺纹杆;8、氨气导入阀;9、压缩板;10、导向杆;11、驱动电机;12、驱动齿轮;13、丝杠;14、挡板;15、支撑槽;16、氨气导出阀;17、条形板;18、支撑块;19、拉簧;20、矩形孔;21、从动齿轮;22、通孔;23、滚珠。In the figure: 1. Supporting legs; 2. Compression box; 3. Waste collection box; 4. Supporting box; 5. Servo motor; 6. Threaded sleeve; 7. Threaded rod; 8. Ammonia gas inlet valve; 9. Compression plate; 10, guide rod; 11, drive motor; 12, drive gear; 13, lead screw; 14, baffle plate; 15, support groove; 16, ammonia gas export valve; 17, strip plate; 18, support block; 19, tension spring; 20, rectangular hole; 21, driven gear; 22, through hole; 23, ball.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步说明,本实用新型的实施方式包括但不限于下列实施例。The present utility model will be further described below with reference to the accompanying drawings and examples. The embodiments of the present utility model include but are not limited to the following examples.
参照图1-图3,本实用新型实施例提供了一种全自动螺杆式压缩机组,包括四个支撑腿1,四个支撑腿1的顶部安装有同一个压缩箱2,压缩箱2的外侧设置有氨气导入阀8和氨气导出阀16,压缩箱2的顶部设置有螺杆压缩机构,螺杆压缩机构上连接有压缩板9,压缩板9滑动安装在压缩箱2内,压缩箱2的两侧均开设有矩形孔20,两个矩形孔20内均滑动安装有挡板14,挡板14与矩形孔20之间设置有密封圈,两个挡板14的外侧均安装有条形板17,压缩箱2的外侧转动安装有两个丝杠13,两个丝杠13与两个条形板17螺纹连接,压缩箱2的两侧均设置有动力机构,动力机构与对应的丝杠13连接,压缩板9的顶部安装有两个导向杆10,两个导向杆10均与压缩箱2滑动连接。Referring to FIGS. 1-3 , an embodiment of the present utility model provides a fully automatic screw compressor unit, including four
在另一个实施例中,螺杆压缩机构包括支撑箱4、伺服电机5、螺纹套筒6和螺纹杆7,支撑箱4安装在压缩箱2的顶部,伺服电机5安装在支撑箱4的顶部内壁上,螺纹套筒6转动安装在压缩箱2上,伺服电机5的输出轴与螺纹套筒6的顶端相连,螺纹杆7与螺纹套筒6的内圈螺纹连接,螺纹杆7与压缩板9的顶端相连。In another embodiment, the screw compression mechanism includes a
在该实施例中,伺服电机5带动螺纹套筒6旋转,螺纹套筒6通过螺纹杆7推动压缩板9向下运动对氨气压缩,反向启动伺服电机5,使得压缩板9向上运动。In this embodiment, the
在另一个实施例中,动力机构包括驱动电机11、驱动齿轮12和从动齿轮21,驱动电机11安装在压缩箱2的外侧,驱动齿轮12与驱动电机11的输出轴相连,从动齿轮21套设在丝杠13的外侧,驱动齿轮12与从动齿轮21相啮合。In another embodiment, the power mechanism includes a
在该实施例中,驱动电机11通过驱动齿轮12带动从动齿轮21旋转,从动齿轮21带动丝杠13旋转。In this embodiment, the
在另一个实施例中,压缩箱2的两侧均固定安装有支撑块18,两个挡板14的底部均开设有支撑槽15,支撑块18与对应的支撑槽15滑动连接。In another embodiment,
在该实施例中,支撑块18与支撑槽15的配合对挡板14进行支撑。In this embodiment, the
在另一个实施例中,条形板17的内侧安装有拉簧19的一端,拉簧19的另一端与压缩箱2的外侧相连,条形板17上开设有通孔22,通孔22的内壁上内嵌有多个滚珠23,滚珠23与对应的丝杠13的螺纹槽滑动连接。In another embodiment, one end of the
在该实施例中,滚珠23与丝杠13的螺纹槽滑动连接,可以保证丝杠13的稳定旋转,在拉簧19的拉力作用下,条形板17向压缩箱2的方向移动,滚珠23在丝杠13上的螺纹槽内滑动,两个挡板14相互靠近对压缩箱2密封,可以继续压缩使用。In this embodiment, the
在另一个实施例中,压缩箱2的底部为开口,压缩箱2的底部设置有废物收集箱3。In another embodiment, the bottom of the
在该实施例中,使用时,接通电源和控制开关,通过氨气导入阀8将氨气加入压缩箱2内,伺服电机5带动螺纹套筒6旋转,螺纹套筒6通过螺纹杆7推动压缩板9向下运动,压缩板9与两个挡板14的配合对氨气进行压缩,通过氨气导出阀16将氨气导出,然后在循环使用,伺服电机5反向启动,如此往复实现氨气压缩,需要对压缩箱2内部清洁时,驱动电机11通过驱动齿轮12带动从动齿轮21旋转,从动齿轮21带动丝杠13旋转,丝杠13通过滚珠23带动条形板17向外移动,条形板17带动挡板14向压缩箱2的外侧移动,两个挡板14相互远离,直到两个挡板14完全打开,可以对压缩箱2进行冲洗,废物收集箱3用来收集废物,完成清洁后,反向启动两个驱动电机11,同时在拉簧19的拉力作用下,条形板17向压缩箱2的方向移动,滚珠23在丝杠13上的螺纹槽内滑动,两个挡板14相互靠近对压缩箱2密封,可以继续压缩使用。In this embodiment, when in use, turn on the power supply and control switch, add ammonia gas into the
按照上述实施例,便可很好地实现本实用新型。值得说明的是,基于上述结构设计的前提下,为解决同样的技术问题,即使在本实用新型上做出的一些无实质性的改动或润色,所采用的技术方案的实质仍然与本实用新型一样,故其也应当在本实用新型的保护范围内。According to the above embodiments, the present invention can be well realized. It is worth noting that, under the premise of the above-mentioned structural design, in order to solve the same technical problem, even if some insubstantial changes or embellishments are made in the present utility model, the essence of the adopted technical solution is still the same as that of the present utility model. Therefore, it should also be within the protection scope of the present invention.
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