CN216832165U - Automatic heating forming equipment - Google Patents

Abstract

The utility model discloses an automatic heating former, including the equipment body, the mechanism is decided including dynamic sending machine, make-up machine, synchronous promotion moving mechanism, synchronous conveyer belt, synchronization to the equipment body, and dynamic sending machine's output is connected with the make-up machine, and the make-up machine is connected with synchronous conveyer belt through synchronous promotion moving mechanism, and the mechanism is decided in step that the end of synchronous conveyer belt was provided with and is used for cutting. The utility model discloses not only realize automated processing, reduced operating personnel work load, improved operating personnel's production safety nature, reduced the waste of raw materials moreover, improved production efficiency, reduced intensity of labour and running cost.

Description

Automatic heating forming equipment

Technical Field

The utility model relates to an equipment and method especially relate to an automatic heating former.

Background

In the prior art, in the production process of the chest pad, a worker is required to correspond to a thermoforming machine, the production raw material is a piece of cut large sponge, the worker manually puts the large sponge between an upper die and a lower die of the thermoforming machine, then the upper die of the thermoforming machine moves downwards to mold and heat the large sponge, after the molding is completed, the upper die moves upwards, and then the worker manually takes out the molded large sponge.

In the whole production process, an operator needs to stand in front of the thermoforming machine, and the operator cannot work in a high-temperature environment for a long time due to the fact that the thermoforming machine is hot in front, otherwise danger is easily caused, and the labor intensity is increased. Because the whole manual control operation of operating personnel is required for unstable factors increase during product production, because raw and other materials are a large piece of sponge, manual operation makes the sponge have a lot of clout after carrying out the chest pad shaping, and the waste of raw and other materials increases, makes production running cost improve, and production efficiency reduces.

SUMMERY OF THE UTILITY MODEL

In order to solve the weak point that above-mentioned technique exists, the utility model provides an automatic heating former decides the mechanism through setting up autoloading mechanism, make-up machine, synchronous promotion moving mechanism, synchronous conveyer belt, synchronization, solves the problem that the whole needs operating personnel manual control operation of current machine, has realized the automated processing of product.

In order to solve the technical problem, the utility model discloses a technical scheme is: the utility model provides an automatic heating former, includes the equipment body, and the mechanism is decided including autoloading mechanism, make-up machine, synchronous promotion moving mechanism, synchronous conveyer belt, synchronization to the equipment body, and autoloading mechanism's output is connected with the make-up machine, and the make-up machine is connected with synchronous conveyer belt through synchronous promotion moving mechanism, and the end of synchronous conveyer belt is provided with the synchronous mechanism of deciding that is used for cutting.

Preferably, an oven is arranged between the automatic feeding mechanism and the forming machine, and a transverse heating groove matched with the thickness of the raw materials is formed in the oven.

Preferably, the automatic feeding mechanism comprises a feeding main shaft and a transmission shaft arranged on the right side of the feeding main shaft in a matching mode, the feeding main shaft is connected with an output shaft of the motor, and the position of the feeding main shaft is higher than that of the transmission shaft.

Preferably, the feeding main shafts are in multiple groups, and the multiple groups of feeding main shafts are arranged at intervals up and down and are parallel to each other.

Preferably, the forming machine is a forming cold and hot integrated machine and comprises a hydraulic cylinder, an upper die and a lower die, and the hydraulic cylinder drives the upper die to move up and down along the height direction of the forming machine.

Preferably, the synchronous lifting and moving mechanism comprises a mechanical claw, a lifting cylinder and a front-and-back moving cylinder, the top of the mechanical claw is connected with the lifting cylinder, and the lifting cylinder is connected with the output end of the front-and-back moving cylinder.

Preferably, the gripper is located the left side of synchronous conveyer belt, and the lift cylinder is located same horizontal plane and all is located the top of synchronous conveyer belt with back-and-forth movement cylinder.

Preferably, the synchronous cutting mechanism is a cutting knife, and the cutting knife is positioned above the synchronous conveyor belt.

The utility model discloses not only realize automated processing, reduced operating personnel work load, improved operating personnel's production security, reduced the waste of raw materials moreover, improved production efficiency, reduced intensity of labour and running cost.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a perspective view of fig. 1.

In the figure: 1. an automatic feeding mechanism; 2. an oven; 3. a forming machine; 4. a synchronous lifting and moving mechanism; 5. a synchronous conveyor belt; 6. a synchronous cutting mechanism; 11. a feeding main shaft; 12. a transfer shaft; 31. a hydraulic cylinder; 32. an upper die; 33. a lower die; 41. a gripper; 42. a lift cylinder; 43. the cylinder is moved back and forth.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

As shown in fig. 1 and 2, the automatic heating forming device comprises a device body, the device body comprises an automatic feeding mechanism 1, a forming machine 3, a synchronous lifting and moving mechanism 4, a synchronous conveyor belt 5 and a synchronous cutting mechanism 6, an output end of the automatic feeding mechanism 1 is connected with the forming machine 3, the forming machine 3 is connected with the synchronous conveyor belt 5 through the synchronous lifting and moving mechanism 4, and the tail end of the synchronous conveyor belt 5 is provided with the synchronous cutting mechanism 6 for cutting; coiled raw materials are conveyed into a forming machine 3 through an automatic feeding mechanism 1, the raw materials are formed through the forming machine 3 and then conveyed to a synchronous conveyor belt 5 through a synchronous lifting and moving mechanism 4, and the formed raw materials are conveyed to a synchronous cutting mechanism 6 through the synchronous conveyor belt 5 to be cut.

Preferably, an oven 2 is arranged between the automatic feeding mechanism 1 and the forming machine 3, and a transverse heating groove matched with the thickness of the raw material is formed in the oven 2. (note: the automatic feeding mechanism controls the motor to rotate and stop by the infrared induction switch so as to control the size of the material to be fed out; the control principle of all the mechanisms in the design is the prior art, and the detailed description is omitted here).

Preferably, the automatic feeding mechanism 1 includes a feeding spindle 11 and a transmission shaft 12 disposed on the right side of the feeding spindle 11 in a matching manner, the feeding spindle 11 is connected to an output shaft of a motor, and the position of the feeding spindle 11 is higher than that of the transmission shaft 12.

Preferably, the feeding main shafts 11 are in multiple groups, and the multiple groups of feeding main shafts 11 are arranged at intervals up and down and are parallel to each other. According to the needs of products, one or more groups of feeding main shafts 11 are selected to work, when multiple layers of materials are required to be pressed and formed together, the raw materials are respectively placed on the feeding main shafts 11, the two materials are combined into a whole and then enter an oven, and subsequent processing is carried out.

Preferably, the molding machine 3 is a cold and hot molding machine, the molding machine 3 includes a hydraulic cylinder 31, an upper mold 32, and a lower mold 33, and the hydraulic cylinder 31 drives the upper mold 32 to move up and down along the height direction of the molding machine 3. The equipment can be subjected to hot forming and cold forming, and can be adjusted according to use requirements.

Preferably, the synchronous lifting moving mechanism 4 comprises a mechanical claw 41, a lifting cylinder 42 and a back-and-forth moving cylinder 43, wherein the top of the mechanical claw 41 is connected with the lifting cylinder 42, and the lifting cylinder 42 is connected with the output end of the back-and-forth moving cylinder 43.

Preferably, the gripper 41 is located on the left side of the timing belt 5, and the lift cylinder 42 and the forward-backward moving cylinder 43 are located on the same horizontal plane and both located above the timing belt 5.

Preferably, the synchronous cutting mechanism 6 is a cutting blade, and the cutting blade is positioned above the synchronous conveyor 5.

The utility model discloses a working process does:

placing the coiled raw material on a feeding main shaft 11, stretching the raw material along the direction of a conveying shaft 12, and penetrating the raw material through an oven 2 to extend into a lower die 33;

starting the forming machine 3, driving the upper die 32 to move downwards by the hydraulic cylinder 31, carrying out extrusion forming on the raw material by the upper die 32 and the lower die 33, and driving the upper die 32 to be lifted and return to the original position by the hydraulic cylinder 31 after forming;

the formed product is held by the mechanical claw 41, after the product is cooled for 10s, the mechanical claw 41 moves the formed product out of the lower die 33, the lifting cylinder 42 is lifted upwards to drive the mechanical claw 41 to move upwards, the back-and-forth moving cylinder 43 drives the lifting cylinder 42 to move towards the direction of the synchronous conveyor belt 5, the mechanical claw 41 is released, and the mechanical claw 41 returns to the original position;

conveying the product to a synchronous cutting mechanism 6 by a synchronous conveyor belt 5 for automatic cutting and boxing, simultaneously starting a motor, driving a feeding main shaft 11 to rotate by the motor, conveying the raw material into a lower die 33 through an oven 2, and continuously repeating the actions for continuous processing;

when hot press molding is required, the oven 2 is started to bake and heat the raw materials when the raw materials pass through the oven 2;

when cold press molding is needed, the oven 2 is not started when the raw material passes through the oven 2.

Wherein, the baking conditions of the oven 2 are as follows: the temperature is 200 ℃ and the time is 60 s; the processing time of the forming machine 3 was 60 seconds, and the processing temperature was 200 ℃.

The utility model discloses a theory of operation does:

the coiled raw materials are installed on a feeding main shaft of the automatic feeding mechanism, the raw materials are stretched along the direction of the conveying shaft and penetrate through the oven to extend into the lower die, when feeding is needed, the motor drives the feeding main shaft to rotate, the output end of the coiled raw materials moves forwards and enters the oven to be baked and heated, and the synchronous lifting moving mechanism drives the sponge to move after heating.

After the raw materials are heated by an oven, the mechanical claw clamps the front end of the sponge positioned in the lower die, then the back-and-forth moving cylinder drives the mechanical claw to move forwards, the mechanical claw clamps the sponge and pulls the sponge to move forwards to a forming machine for forming, and at the moment, the mechanical claw is loosened and returns to the original position; after the sponge is formed, the mechanical claw clamps the sponge, the mechanical claw first grabs the sponge to move upwards under the driving of the lifting cylinder so that the sponge is suspended in the air, and at the moment, the sponge is located between the upper die and the lower die and is not in contact with the upper die and the lower die; (the formed sponge is firstly suspended in the air and then moves forwards to avoid the formed sponge touching the upper die and the lower die in the moving process and avoid the damage of the surface of the sponge caused by hot forming and the possible burning trace caused by the touch in the moving process), and then the back-and-forth moving cylinder drives the mechanical claw to move forwards to move the formed sponge out of the forming machine.

The equipment is used for producing the sponge pads in the bra, raw materials are a roll of sponge, the sponge is continuously input into the equipment to be molded, the sponge is cut by an automatic cutting mechanism of the equipment, the cutting means that the section of sponge subjected to thermal molding is cut off and separated from the rolled sponge, and a large piece of sponge with a plurality of molded breast pads is obtained after cutting. (the equipment does not relate to how to divide the formed breast pads one by one, and the product produced by the equipment in the process of blanking is a large piece of sponge with a plurality of breast pads).

The utility model discloses an use equipment to replace manual operation for operating personnel keeps away from high temperature environment, has reduced operating personnel work load, has not only realized automated processing, has improved operating personnel's production security, and through becoming the coiled material with slice raw and other materials, has reduced the waste of raw materials moreover, has improved production efficiency, has reduced intensity of labour and running cost. The processing method of the equipment aims at that the finished product processed by the non-woven fabric material has soft hand feeling, improves the use comfort level and meets the use requirements of users.

The above embodiments are not intended to limit the present invention, and the present invention is not limited to the above examples, and the technical personnel in the technical field are in the present invention, which can also belong to the protection scope of the present invention.

Claims (8)

1. The utility model provides an automatic heating former, includes the equipment body, its characterized in that: the equipment body includes that autoloading mechanism (1), make-up machine (3), synchronous promotion moving mechanism (4), synchronous conveyer belt (5), decide mechanism (6) in step, the output of autoloading mechanism (1) is connected with make-up machine (3), make-up machine (3) are connected with synchronous conveyer belt (5) through synchronous promotion moving mechanism (4), the end of synchronous conveyer belt (5) is provided with and is used for cutting decides mechanism (6) in step.

2. The automatic heat molding apparatus according to claim 1, wherein: an oven (2) is arranged between the automatic feeding mechanism (1) and the forming machine (3), and a transverse heating groove matched with the thickness of the raw materials is formed in the oven (2).

3. The automatic heat molding apparatus according to claim 1, wherein: the automatic feeding mechanism (1) comprises a feeding main shaft (11) and a conveying shaft (12) arranged on the right side of the feeding main shaft (11) in a matching mode, the feeding main shaft (11) is connected with an output shaft of a motor, and the position of the feeding main shaft (11) is higher than that of the conveying shaft (12).

4. The automatic heat molding apparatus according to claim 3, wherein: the feeding main shafts (11) are in multiple groups, and the multiple groups of feeding main shafts (11) are arranged at intervals up and down and are parallel to each other.

5. The automatic heat molding apparatus according to claim 1, wherein: the forming machine (3) is a forming cold and hot integrated machine, the forming machine (3) comprises a hydraulic cylinder (31), an upper die (32) and a lower die (33), and the hydraulic cylinder (31) drives the upper die (32) to move up and down along the height direction of the forming machine (3).

6. The automatic heat molding apparatus according to claim 1, wherein: the synchronous lifting moving mechanism (4) comprises a mechanical claw (41), a lifting cylinder (42) and a front-and-back moving cylinder (43), the top of the mechanical claw (41) is connected with the lifting cylinder (42), and the lifting cylinder (42) is connected with the output end of the front-and-back moving cylinder (43).

7. The automatic heat molding apparatus according to claim 6, wherein: the mechanical claw (41) is positioned on the left side of the synchronous conveyor belt (5), and the lifting cylinder (42) and the front-back moving cylinder (43) are positioned on the same horizontal plane and are both positioned above the synchronous conveyor belt (5).

8. The automatic heat molding apparatus according to claim 1, wherein: the synchronous cutting mechanism (6) is a cutting knife which is positioned above the synchronous conveyor belt (5).

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