CN216829426U - Embedded part welding tool - Google Patents

Embedded part welding tool Download PDF

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Publication number
CN216829426U
CN216829426U CN202220537976.2U CN202220537976U CN216829426U CN 216829426 U CN216829426 U CN 216829426U CN 202220537976 U CN202220537976 U CN 202220537976U CN 216829426 U CN216829426 U CN 216829426U
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China
Prior art keywords
clamping part
clamping
rack
jacking device
stop block
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CN202220537976.2U
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Chinese (zh)
Inventor
邓克剑
李璐
刘鹏
武志华
戴伟科
宋健
王南生
王梓桦
任乐乐
曹杰
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China Nuclear Industry 24 Construction Co Ltd
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China Nuclear Industry 24 Construction Co Ltd
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Priority to CN202220537976.2U priority Critical patent/CN216829426U/en
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Abstract

The utility model relates to an anchor clamps particularly, relate to an embedded part welding frock for it is fixed to carry out the clamping to the embedded part, and embedded part welding frock includes frame, first clamping part and second clamping part. The first clamping part and the second clamping part are arranged on the rack; the first clamping part is provided with a first direction jacking device for pushing the first clamping part to move on the frame; and the first clamping part and the second clamping part are both provided with a second direction jacking device, and the jacking direction of the second direction jacking device is intersected with the projection of the jacking direction of the first direction jacking device in one direction. Through adopting foretell built-in fitting welding frock, compare in the crimping mode of traditional manual work through a plurality of positions, this built-in fitting welding frock can be under comparatively firm prerequisite, and the more swift completion clamping makes automatic welding still can keep higher welding efficiency when keeping the clamping firm.

Description

Embedded part welding tool
Technical Field
The utility model relates to an anchor clamps particularly, relate to an embedded part welding frock.
Background
In industrial and building engineering construction, the embedded parts are widely applied and are commonly used for overlapping when an upper structure is built, so that the installation and the fixation of an external engineering equipment foundation are facilitated. The embedded parts are mostly formed by welding steel plates and steel bars, the welding of the embedded parts still mostly stops in the manual welding stage at present, the labor intensity is high, and the environment is severe. The automatic welding of realizing the built-in fitting has important meaning to the productivity that improves the product, reduces intensity of labour, and the built-in fitting that treats welding is held through a plurality of artifical anchor clamps or centre gripping point to the manual work at present, holds in proper order through each point, arrests automatic welded efficiency. Therefore, automatic welding is implemented, the embedded part to be welded needs to be clamped conveniently, reliably and effectively, the automatic welding still can keep high welding efficiency while the embedded part is kept stable, and the requirement is urgent.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a can be convenient when automatic welding and reliable effective centre gripping treat the frock of welding built-in fitting, through the tight spacing in top to the equidirectional, the clamping that welds the built-in fitting is treated in convenient realization is fixed.
The utility model discloses a following technical scheme realizes:
the embedded part welding tool is used for clamping and fixing the embedded part and comprises a rack, a first clamping part and a second clamping part. The first clamping part is arranged on one side of the rack for clamping and fixing the embedded part to be welded; the second clamping part is arranged on the other side of the rack and used for clamping and fixing the embedded part to be welded; the first clamping part is provided with a first direction jacking device for pushing the first clamping part to move on the frame; and the first clamping part and the second clamping part are both provided with a second direction jacking device, and the jacking direction of the second direction jacking device is intersected with the projection of the jacking direction of the first direction jacking device in one direction.
By adopting the embedded part welding tool, one side of the embedded part is fixedly connected with the first clamping part, the other side of the embedded part is fixedly connected with the second clamping part, wherein in the fixing process of the first clamping part, the embedded part can be extruded to the embedded part by the first clamping part due to the pushing of the first direction jacking device, so that the embedded part is tightly pressed between the first clamping part and the second clamping part, at the moment, the embedded part is tightly pressed by the second direction jacking device, and the embedded part is tightly pressed in two different directions in one plane to complete the fixing of the embedded part.
Furthermore, the first clamping part comprises a slide carriage which is connected with the rack in a sliding way, and the slide carriage is provided with the second-direction jacking device;
the second clamping part comprises a base fixedly connected with the rack, and the base is provided with the second-direction jacking device.
The rack is provided with a driving device for pushing the first clamping part to move on the rack.
Furthermore, the first clamping part and the second clamping part are both provided with third-direction jacking devices; and the jacking direction of the third direction jacking device is vertical to the plane where the projection is located.
Furthermore, the first direction jacking device is a length direction cylinder, one end of a cylinder push rod of the length direction cylinder is connected to the slide carriage, and the other end of the cylinder push rod is connected to the rack. The air cylinder is adopted for pushing, and the control is convenient and quick.
Furthermore, the second direction jacking device is a width direction cylinder, the slide carriage and the base are both provided with limiting parts arranged opposite to push rods of the width direction cylinder, a gap is reserved between the width direction cylinder and the limiting parts, and the gap is used for accommodating one side part of the embedded part. In the width direction, the slide carriage and the base are both provided with a width jacking assembly consisting of a second direction jacking device and a limiting part, and after two sides of the embedded part respectively extend into the gaps, the embedded part is clamped in the width direction. In the length direction of the rack of the second clamping part, a positioning block or a limiting plate or a positioning bulge and the like can be arranged, so long as the embedded part which is arranged in the length direction of the rack can be limited. When the embedded part is installed into the gap from the length direction of the rack, the embedded part is limited by a positioning block, a limiting plate, a positioning bulge and the like so as to determine the installation position of the embedded part.
Further, the third direction jacking device is a spiral compaction cylinder.
Furthermore, a guide rail is arranged on the machine frame, a sliding block capable of sliding on the guide rail along the guide rail is arranged on the guide rail, and the slide carriage is fixedly connected with the sliding block.
Further, a first stopper and a second stopper located on the frame are respectively arranged in front of and behind the first clamping portion in the moving direction of the first clamping portion. Through setting up first dog and second dog, restrict the stroke of first clamping part to the protection built-in fitting is overloaded with the tight device in first direction top of placing.
Furthermore, in the moving direction of the first clamping part, third stoppers are arranged on the outer sides of two sides of the rack.
Furthermore, the third stop block or the first stop block or the second stop block is connected with the rack in a sliding manner, and a positioning device for fixing the third stop block or the first stop block or the second stop block on the rack is arranged on the third stop block or the first stop block or the second stop block. The third stop block or the first stop block or the second stop block is movably arranged on the rack, so that embedded parts of different sizes can be conveniently clamped.
Compared with the prior art, the utility model, following advantage and beneficial effect have:
through adopting foretell built-in fitting welding frock, compare in the crimping mode of traditional manual work through a plurality of positions, this built-in fitting welding frock can be under comparatively firm prerequisite, and the more swift completion clamping makes automatic welding still can keep higher welding efficiency when keeping the clamping firm.
Drawings
In order to more clearly illustrate the technical solutions of the exemplary embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and that for those skilled in the art, other related drawings can be obtained from these drawings without inventive effort.
Fig. 1 is a schematic view of an embedded part welding tool provided by an embodiment of the present invention;
fig. 2 is a schematic side view of an embedded part welding tool provided by an embodiment of the present invention;
fig. 3 is a schematic diagram of an embedded part with three different specifications after welding in the embodiment of the present invention;
fig. 4 is a schematic view of an embedded part welding tool after clamping an embedded part of one specification in the embodiment of the present invention;
reference numbers and corresponding part names in the figures:
1-a rack, 2-a first clamping part, 3-a second clamping part, 4-a first direction jacking device, 5-a second direction jacking device, 6-a slide carriage, 7-a base, 8-a third direction jacking device, 9-a guide rail, 10-a first stop block, 11-a second stop block, 12-a third stop block, 13-a driving device and 14-a positioning block.
Detailed Description
To make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the following examples and drawings, and the exemplary embodiments and descriptions thereof of the present invention are only used for explaining the present invention, and are not intended as limitations of the present invention.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be apparent to those of ordinary skill in the art that: it is not necessary to employ these specific details to practice the present invention. In other instances, well-known structures, circuits, materials, or methods have not been described in detail so as not to obscure the present invention.
Throughout the specification, reference to "one embodiment," "an embodiment," "one example," or "an example" means: the particular features, structures, or characteristics described in connection with the embodiment or example are included in at least one embodiment of the present invention. Thus, the appearances of the phrase "one embodiment," "an embodiment," "one example" or "an example" in various places throughout this specification are not necessarily all referring to the same embodiment or example. Furthermore, the particular features, structures, or characteristics may be combined in any suitable combination and/or sub-combination in one or more embodiments or examples. Further, those of ordinary skill in the art will appreciate that the illustrations provided herein are for illustrative purposes and are not necessarily drawn to scale. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
In the description of the present invention, the terms "front", "back", "left", "right", "up", "down", "vertical", "horizontal", "high", "low", "inner", "outer", etc. indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the scope of the present invention.
An embodiment, as shown in fig. 1 to 4, the embodiment of the utility model provides a pair of built-in fitting welding frock for it is fixed to carry out the clamping to the built-in fitting, this built-in fitting welding frock is installed on the built-in fitting welding production line head-tail frame machine of shifting, and the column (reinforcing bar) of this plate body of perpendicular need be welded to the not plate body of built-in fitting in this embodiment on this plate body, built-in fitting welding frock includes frame 1, first clamping part 2 and second clamping part 3. The first clamping part 2 is arranged on one side of the frame 1 for clamping and fixing the embedded part to be welded; the second clamping part 3 is arranged on the other side of the frame 1 and used for clamping and fixing the embedded part to be welded; the first clamping part 2 is provided with a first direction jacking device 4 for pushing the first clamping part 2 to move on the rack 1; and the first clamping part 2 and the second clamping part 3 are both provided with a second direction jacking device 5, and the jacking direction of the second direction jacking device 5 is intersected with the projection of the jacking direction of the first direction jacking device 4 in one direction.
The first direction tightening device 4 and the second direction tightening device 5 are arranged in a substantially horizontal plane, and the projection in the above-mentioned one direction can be understood as a projection in a direction perpendicular to the horizontal plane. In this embodiment, the first direction tightening device 4 is a length direction cylinder, one end of a cylinder push rod of the length direction cylinder is connected to the slide carriage 6, and the other end of the cylinder push rod is connected to the frame 1. The air cylinder is adopted for pushing, and the control is convenient and quick. In the length direction of the rack of the second clamping part 3, positioning blocks 14 or limiting plates or positioning protrusions and the like can be arranged, in the embodiment, a pair of positioning blocks 14 are arranged on the second clamping part 3, and in the width direction of the rack 1, one positioning block 14 is distributed on the first clamping part 2 and the second clamping part 3, so that the embedded parts can be conveniently installed.
The movement of the first clamping portion 2 can be realized by arranging a pulley on the frame 1 and a slide rail for guiding the pulley, or can be realized by slidably connecting the first clamping portion 2 and the frame 1 through a matched slide rail or slide rail, for example, the first clamping portion 2 is provided with a plate body which is slidably connected with the frame 1.
The first direction jacking device 4 and the second direction jacking device 5 can be pushed by hydraulic pressure or air pressure or driven by a motor, and the embedded part is installed at a specified position, namely, after two sides of the embedded part are respectively connected or abutted with the first clamping part 2 or the second clamping part 3, the two sides of the embedded part are pushed by hydraulic pressure or air pressure or driven by the motor, so that the first direction jacking device 4 and the second direction jacking device 5 are controlled in real time. The first direction abutting device 4 and the second direction abutting device 5 can be hydraulic cylinder assemblies or air cylinder assemblies or motor driving devices.
Thus, one side of the embedded part is fixedly connected with the first clamping part 2, the other side of the embedded part is fixedly connected with the second clamping part 3, in the fixing with the first clamping part 2, the embedded part is pressed between the first clamping part 2 and the second clamping part 3 by the extrusion of the embedded part to the embedded part from the first clamping part 2 caused by the pushing of the first direction jacking device 4, at the moment, the embedded part is pressed by the second direction jacking device 5, the embedded part welding tool is used for fixing an embedded part by tightly pushing the embedded part in two different directions in a plane, and compared with a traditional manual compression joint mode through a plurality of point positions, the embedded part welding tool can more quickly finish clamping on the premise of firmness, so that the clamping is stable, and meanwhile, the automatic welding still can keep higher welding efficiency.
On the basis of the above embodiment, the present embodiment can be further optimized, the first clamping portion 2 comprises a slide carriage 6 slidably connected with the frame 1, and the slide carriage 6 is provided with the second direction tightening device 5; the second clamping part 3 comprises a base 7 fixedly connected with the frame 1, and the second direction jacking device 5 is arranged on the base 7. The frame 1 is provided with a driving device 13 for pushing the first clamping part to move on the frame. The driving means 13 here is a cylinder which pushes the first clamping part to move in the length direction, i.e. towards the embedment to be welded. The position of the carriage 6 on the machine frame is changed by providing a drive 13.
The slide carriage 6 may be a groove provided on the bottom surface thereof and abutting against a slide rail of the frame 1, and the slide carriage 6 is guided and slid through the groove. Screw holes for mounting parts or components are distributed on the slide carriage 6 and the base 7. In other embodiments, the base 7 may also be provided as a part slidable on the gantry 1.
The first clamping part 2 and the second clamping part 3 are both provided with the second direction jacking device 5, so that two sides of an embedded part to be welded are more stably fixed. The first clamping part 2 is arranged to be a part capable of moving through the slide carriage 6, and the second clamping part 3 is arranged to be a part fixed on the frame 1, namely, only one clamping part is operated, so that the control is convenient.
The first clamping part 2 and the second clamping part 3 are both provided with a third direction jacking device 8; the jacking direction of the third direction jacking device 8 is perpendicular to the plane. On the basis of the first direction jacking device 4 and the second direction jacking device 5, a third direction jacking device 8 is arranged to complete the positioning of the embedded part in the whole space, and the third direction jacking device 8 can be a hydraulic cylinder assembly or a motor driving device. In the present embodiment, the third direction tightening device 8 is a screw tightening cylinder.
The second direction jacking device 5 is a width direction cylinder, the slide carriage 6 and the base 7 are both provided with limiting parts arranged opposite to push rods of the width direction cylinder, a gap is reserved between the width direction cylinder and the limiting parts, and the gap is used for accommodating one side part of the embedded part. In the width direction, the slide carriage 6 and the base 7 are both provided with a width jacking assembly consisting of a second direction jacking device 5 and a limiting part, and after two sides of the embedded part respectively extend into the gap, the embedded part is clamped in the width direction.
The width direction cylinder, the length direction cylinder and the spiral compression cylinder can be controlled by one controller, namely, the conventional PLC controller is used for clamping in real time along with the clamping condition, and clamping of the embedded part is completed.
The slide carriage is characterized in that a guide rail 9 is arranged on the rack 1, the guide rail 9 is arranged on the rack 1, a slide block capable of sliding on the guide rail 9 along the guide rail 9 is arranged on the guide rail 9, and the slide carriage 6 is fixedly connected with the slide block.
A first stopper 10 and a second stopper 11 located on the frame 1 are respectively arranged in front of and behind the first clamping part 2 in the moving direction of the first clamping part 2. The first stop block 10 and the second stop block 11 are arranged to limit the stroke of the first clamping part 2 so as to protect the embedded part and prevent the first direction jacking device 4 from overloading.
In the moving direction of the first clamping part 2, third stop blocks 12 are arranged on the outer sides of two sides of the machine frame 1. The third dog here can set up to pneumatic dog, sets up this pneumatic dog outside in order to improve the application scope of location built-in fitting size in the frame, for example, pneumatic dog is used for length 1000 mm's work piece location, and first dog is used for length 600mm work piece location, and the second dog is used for length 1200mm work piece location, and the dog of three different positions is mutually supported, lets the application scope of this frock more nimble.
In the above arrangement, there is another scheme that a third block 12 or a first block 10 or a second block 11 is slidably connected to the frame 1, and a positioning device for fixing the third block 12 or the first block 10 or the second block 11 on the frame 1 is provided. The third block 12 or the first block 10 or the second block 11 is movably arranged on the frame 1, so that embedded parts of different sizes can be conveniently clamped.
In implementation, clamping can be performed according to the following modes:
1. confirming the size of an embedded part for feeding, and adjusting the position of the slide carriage 6 through a driving device 13 according to the size of the embedded part;
2. after the tool is adjusted in place, manually loading the workpiece; approaching a workpiece (an embedded part), and performing initial positioning through the positioning block 14;
3. the workpiece is tightly jacked through a first direction jacking device 4 and a second direction jacking device 5;
4. the workpiece is pressed by a third direction jacking device 8;
5. spot welding is carried out on the front side, and after spot welding is finished, the spot welding is turned over for 180 degrees through a positioner to carry out full welding;
6. after full welding is finished, the initial position is recovered, the first direction jacking device 4, the second direction jacking device 5 and the third direction jacking device 8 are opened, and blanking is carried out;
repeating the steps 1 to 6 to continue the welding work.
The above-mentioned embodiments further explain in detail the objects, technical solutions and advantages of the present invention, and it should be understood that the above description is only for the embodiments of the present invention, and is not intended to limit the scope of the present invention, all of which are within the spirit and principle of the present invention, and any modifications, equivalent substitutions, improvements, etc. should be included in the scope of the present invention.

Claims (10)

1. The built-in fitting welding frock for it is fixed to carry out the clamping to the built-in fitting, its characterized in that, the built-in fitting welding frock includes:
a frame;
the first clamping part is arranged on one side of the rack, and is used for clamping and fixing the embedded part to be welded;
the second clamping part is arranged on the other side of the rack and used for clamping and fixing the embedded part to be welded;
wherein, a first direction jacking device is arranged on the first clamping part; and the first clamping part and the second clamping part are both provided with a second direction jacking device, and the jacking direction of the second direction jacking device is intersected with the projection of the jacking direction of the first direction jacking device in one direction.
2. The embedment welding tool of claim 1,
the first clamping part comprises a slide carriage which is connected with the rack in a sliding way, and the slide carriage is provided with the second-direction jacking device;
the second clamping part comprises a base fixedly connected with the rack, and the base is provided with the second direction jacking device;
the rack is provided with a driving device for pushing the first clamping part to move on the rack.
3. The embedment welding tool of claim 2,
the first clamping part and the second clamping part are both provided with third direction jacking devices;
and the jacking direction of the third direction jacking device is vertical to the plane where the projection is located.
4. The embedment welding tool of claim 3,
the first direction jacking device is a length direction cylinder, one end of a cylinder push rod of the length direction cylinder is connected to the slide carriage, and the other end of the cylinder push rod is connected to the rack.
5. The embedment welding tool of claim 3,
the second direction jacking device is a width direction cylinder, the slide carriage and the base are respectively provided with a limiting part which is arranged opposite to a push rod of the width direction cylinder, a gap is reserved between the width direction cylinder and the limiting part, and the gap is used for accommodating one side part of the embedded part.
6. The embedment welding tool of claim 3,
and the third direction jacking device is a spiral pressing cylinder.
7. The embedment welding tool of claim 3,
the rack is provided with a guide rail, the guide rail is provided with a slide block which can slide along the guide rail on the guide rail, and the slide carriage is fixedly connected with the slide block.
8. The embedment welding tool of claim 3,
and a first stop block and a second stop block which are positioned on the rack are respectively arranged in front of and behind the first clamping part in the moving direction of the first clamping part.
9. The embedment welding tool of claim 8,
and third stop blocks are arranged on the outer side edges of two sides of the rack in the moving direction of the first clamping part.
10. The embedment welding tool of claim 9,
the third stop block or the first stop block or the second stop block is connected with the rack in a sliding mode, and a positioning device enabling the third stop block or the first stop block or the second stop block to be fixed on the rack is arranged on the third stop block or the first stop block or the second stop block.
CN202220537976.2U 2022-03-10 2022-03-10 Embedded part welding tool Active CN216829426U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220537976.2U CN216829426U (en) 2022-03-10 2022-03-10 Embedded part welding tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220537976.2U CN216829426U (en) 2022-03-10 2022-03-10 Embedded part welding tool

Publications (1)

Publication Number Publication Date
CN216829426U true CN216829426U (en) 2022-06-28

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ID=82095369

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220537976.2U Active CN216829426U (en) 2022-03-10 2022-03-10 Embedded part welding tool

Country Status (1)

Country Link
CN (1) CN216829426U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116851999A (en) * 2023-06-07 2023-10-10 河北畅盛科技工程有限公司 Auxiliary fixing device for welding embedded part

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116851999A (en) * 2023-06-07 2023-10-10 河北畅盛科技工程有限公司 Auxiliary fixing device for welding embedded part
CN116851999B (en) * 2023-06-07 2024-02-06 河北畅盛科技工程有限公司 Auxiliary fixing device for welding embedded part

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