CN216829142U

CN216829142U - Automatic build-up welding device for wear-resistant layer

Info

Publication number: CN216829142U
Application number: CN202121359406.0U
Authority: CN
Inventors: 景雷雷; 赵先祯
Original assignee: Qingdao Dechuang Surface Technology Engineering Co ltd
Current assignee: Qingdao Dechuang Surface Technology Engineering Co ltd
Priority date: 2021-06-18
Filing date: 2021-06-18
Publication date: 2022-06-28
Anticipated expiration: 2031-06-18

Abstract

The utility model discloses an automatic build-up welding device of wearing layer, including unable adjustment base, unable adjustment base top fixedly connected with curb plate, fixed top is equipped with the roof, roof and curb plate fixed connection, and one side that the curb plate was kept away from at the unable adjustment base top is rotated and is connected with the threaded rod, and threaded rod surface threaded connection has the thread bush, and one side fixedly connected with servo motor of curb plate is kept away from to the thread bush, and one side that servo motor was kept away from to the thread bush is rotated and is connected with triangle anchor clamps, triangle anchor clamps and servo motor output fixed connection, the beneficial effect of the utility model: threaded rod, thread bush, servo motor and triangle anchor clamps have realized that the pipe fitting can carry out altitude mixture control to the pipe fitting when rotatory at a high speed, and motor, first lead screw and first slider can realize scraping the removal of piece and high pressure nozzle, and laser welder's removal can be realized to second lead screw and second slider, and first belt pulley and second belt pulley can realize laser welder and scrape the synchronous motion of piece and high pressure nozzle.

Description

Automatic build-up welding device for wear-resistant layer

Technical Field

The utility model relates to a build-up welding device technical field specifically is an automatic build-up welding device of wearing layer.

Background

The existing pipe wear-resistant layer surfacing device is mostly used for surfacing in a laser welding mode, surfacing is carried out by keeping a pipe to rotate at a high speed and slowly moving a welding gun at a constant speed, during surfacing, dust is often attached to the surface of the pipe to cause uneven surface, so that the surfacing effect is influenced, and after surfacing, the pipe needs to be naturally cooled, so that the working efficiency is reduced.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic build-up welding device of wearing layer to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides an automatic build-up welding device of wearing layer, includes unable adjustment base, unable adjustment base top fixedly connected with curb plate, fixed top is equipped with the roof, roof and curb plate fixed connection, one side that the curb plate was kept away from at the unable adjustment base top is rotated and is connected with the threaded rod, threaded rod surface threaded connection has the thread bush, one side fixedly connected with servo motor that the curb plate was kept away from to the thread bush, one side that servo motor was kept away from to the thread bush is rotated and is connected with triangle anchor clamps, triangle anchor clamps and servo motor output fixed connection.

Preferably, the method comprises the following steps: the motor is arranged inside the fixed base, the motor is fixedly connected with the inner wall of the fixed base, a first lead screw is fixedly connected with the output end of the motor, the first lead screw is rotatably connected with the inner wall of the fixed base, a first slider is connected with the surface of the first lead screw in a threaded mode, and a first belt pulley is fixedly connected with the surface of the first lead screw.

Preferably, the method comprises the following steps: the first slider top fixedly connected with scrapes the piece, one side of scraping the piece is kept away from at first slider top is equipped with high pressure nozzle, high pressure nozzle has the air pump through pipe connection.

Preferably, the method comprises the following steps: the laser welding machine is characterized in that a second lead screw is arranged inside the top plate, the second lead screw is rotatably connected with the top plate and the side plate, a second slider is in threaded connection with the surface of the second lead screw, a laser welding gun is fixedly connected to the bottom of the second slider, and a second belt pulley is fixedly connected to the surface of the second lead screw.

Preferably, the method comprises the following steps: the second belt pulley passes through the belt and first belt pulley.

Preferably, the method comprises the following steps: the curb plate surface is equipped with control panel, control panel and servo motor, laser welding rifle and air pump are electric connection.

Compared with the prior art, the beneficial effects of the utility model are that: through the arrangement of the threaded rod, the threaded sleeve, the servo motor and the triangular clamp, the pipe fitting can be adjusted in height while rotating at a high speed; the movement of the scraping block and the high-pressure spray head can be realized through the arranged motor, the first screw rod and the first sliding block; the movement of the laser welding gun can be realized through the second screw rod and the second slide block; through the first belt pulley and the second belt pulley that set up, can realize laser welder and scrape the synchronous motion of piece and high pressure nozzle.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the high pressure nozzle of the present invention externally connected with an air pump;

fig. 3 is a schematic perspective view of the scraping block of the present invention.

In the figure: 1. a fixed base; 2. a servo motor; 3. a threaded sleeve; 4. a threaded rod; 5. a motor; 6. a first lead screw; 7. a first slider; 8. a first pulley; 9. scraping the block; 10. a high pressure spray head; 11. a side plate; 12. a laser welding gun; 13. a second pulley; 14. a second slider; 15. a second lead screw; 16. a top plate; 17. a triangular clamp; 18. an air pump.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution:

the utility model provides an automatic surfacing welding device of wearing layer, including unable adjustment base 1, 1 top fixedly connected with curb plate 11 of unable adjustment base, 1 top of fixed base is equipped with roof 16,

roof

16 and 11 fixed connection of curb plate, one side that curb plate 11 was kept away from at 1 top of unable adjustment base rotates and is connected with threaded

rod

4, 4 surperficial threaded connection of threaded rod has thread bush 3, one side fixedly connected with servo motor 2 of curb plate 11 is kept away from to thread bush 3, one side that servo motor 2 was kept away from to thread bush 3 is rotated and is connected with triangle anchor clamps 17, triangle anchor clamps 17 and 2 output fixed connection of servo motor, in operation, at first fix the pipe fitting on triangle anchor clamps 17, then turn to threaded rod 4, threaded rod 4 drives thread bush 3 and removes the position of adjusting the pipe fitting, then start servo motor 2, servo motor 2 drives the high-speed rotation of pipe fitting through triangle anchor clamps 17.

The fixing base is internally provided with a motor 5, the motor 5 is fixedly connected with the inner wall of the fixing base 1, the output end of the motor 5 is fixedly connected with a first lead screw 6, the first lead screw 6 is rotatably connected with the inner wall of the fixing base 1, the surface of the first lead screw 6 is in threaded connection with a first slider 7, the surface of the first lead screw 6 is fixedly connected with a first belt pulley 8, in operation, the motor 5 is started, the motor 5 drives the first lead screw 6 to rotate, the first lead screw 6 drives the first slider 7 to slide, and the first lead screw 6 drives the first belt pulley 8 to rotate.

Piece 9 is scraped to first 7 top fixedly connected with of slider, and one side of scraping piece 9 is kept away from at 7 tops of first slider is equipped with high pressure nozzle 10, and high pressure nozzle 10 has air pump 18 through pipe connection, removes through controlling first slider 7, drives and scrapes piece 9 and high pressure nozzle 10 and remove, to the pipe fitting cleanness with weld the postcooling.

The inside second lead screw 15 that is equipped with of roof 16, second lead screw 15 is connected with roof 16 and curb plate 11 are the rotation, second lead screw 15 surface threaded connection has second slider 14, 14 bottom fixedly connected with laser welder 12 of second slider, 15 fixed surface of second lead screw are connected with second belt pulley 13, in operation, second belt pulley 13 drives second lead screw 15 and rotates, second lead screw 15 drives second slider 14 and slides, second slider 14 drives laser welder 12 and removes, build-up welding is carried out to the pipe fitting.

The second belt pulley 13 is connected with the first belt pulley 8 through a belt, so that the first sliding block 7 and the second sliding block 14 can move synchronously.

The surface of the side plate 11 is provided with a control panel 19, the control panel 19 is electrically connected with the servo motor 2, the motor 5, the laser welding gun 12 and the air pump 18, and the whole device is operated through the control panel 19, so that the working efficiency is improved.

Specifically, when the pipe cleaning machine works, a pipe is firstly fixed on a triangular clamp 17, then the pipe is turned to a threaded rod 4, the threaded rod 4 drives a threaded sleeve 3 to move to adjust the position of the pipe, then a motor 5 is started, the motor 5 drives a first lead screw 6 to rotate, the first lead screw 6 drives a first slide block 7 to slide, a scraping block 9 and a high-pressure spray head 10 are driven to move by controlling the movement of the first slide block 7, the first lead screw 6 drives a first belt pulley 8 to rotate, the first belt pulley 8 drives a second belt pulley 13 to rotate through a belt, the second belt pulley 13 drives a second lead screw 15 to rotate, the second lead screw 15 drives a second slide block 14 to slide, the second slide block 14 drives a laser welding gun 12 to move, when the scraping block 9 contacts the pipe, the servo motor 2 is started, the servo motor 2 drives the pipe to rotate at a high speed through the triangular clamp 17, the cleaning of the pipe is realized, dust on the surface of the pipe is scraped, and when the laser welding gun 12 reaches the position of the pipe, the laser welding gun 12 and the air pump 18 are started, when the pipe fitting is subjected to surfacing welding, the high-pressure nozzle 10 is used for postweld cooling, and it is noted that the laser welding gun 12 is located between the scraping block 9 and the high-pressure nozzle 10, so that the device successfully realizes the preweld cleaning and postweld cooling of the pipe fitting, and the working efficiency is improved.

In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

Furthermore, the terms "first", "second", "third", "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, whereby the features defined as "first", "second", "third", "fourth" may explicitly or implicitly include at least one such feature.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an automatic build-up welding device of wearing layer, includes unable adjustment base (1), its characterized in that, unable adjustment base (1) top fixedly connected with curb plate (11), unable adjustment base (1) top is equipped with roof (16), roof (16) and curb plate (11) fixed connection, one side that curb plate (11) were kept away from at unable adjustment base (1) top is rotated and is connected with threaded rod (4), threaded rod (4) surface thread is connected with thread bush (3), one side fixedly connected with servo motor (2) of curb plate (11) are kept away from in thread bush (3), one side that servo motor (2) were kept away from in thread bush (3) is rotated and is connected with triangle anchor clamps (17), triangle anchor clamps (17) and servo motor (2) output fixed connection.

2. The automatic hardfacing apparatus of claim 1, wherein: the fixing base is characterized in that a motor (5) is arranged inside the fixing base (1), the motor (5) is fixedly connected with the inner wall of the fixing base (1), a first lead screw (6) is fixedly connected with the output end of the motor (5), the first lead screw (6) is rotatably connected with the inner wall of the fixing base (1), a first slider (7) is connected to the surface of the first lead screw (6) in a threaded mode, and a first belt pulley (8) is fixedly connected to the surface of the first lead screw (6).

3. The automatic wear-resistant layer surfacing device according to claim 2, characterized in that: the scraper is characterized in that the top of the first sliding block (7) is fixedly connected with a scraper block (9), one side, away from the scraper block (9), of the top of the first sliding block (7) is provided with a high-pressure sprayer (10), and the high-pressure sprayer (10) is connected with an air pump (18) through a guide pipe.

4. The automatic hardfacing apparatus of claim 1, wherein: the improved welding machine is characterized in that a second screw rod (15) is arranged inside the top plate (16), the second screw rod (15) is rotatably connected with the top plate (16) and the side plate (11), a second sliding block (14) is in threaded connection with the surface of the second screw rod (15), a laser welding gun (12) is fixedly connected to the bottom of the second sliding block (14), and a second belt pulley (13) is fixedly connected to the surface of the second screw rod (15).

5. The automatic hardfacing apparatus of claim 4, wherein: the second belt pulley (13) is connected with the first belt pulley (8) through a belt.

6. The automatic hardfacing apparatus of claim 4, wherein: the surface of the side plate (11) is provided with a control panel (19), and the control panel (19) is electrically connected with the servo motor (2), the motor (5), the laser welding gun (12) and the air pump (18).