CN113319711B - Automatic electrode tip repairing and polishing equipment - Google Patents

Automatic electrode tip repairing and polishing equipment Download PDF

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Publication number
CN113319711B
CN113319711B CN202110596017.8A CN202110596017A CN113319711B CN 113319711 B CN113319711 B CN 113319711B CN 202110596017 A CN202110596017 A CN 202110596017A CN 113319711 B CN113319711 B CN 113319711B
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China
Prior art keywords
plate
polishing
guide
frame
fixedly arranged
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CN202110596017.8A
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Chinese (zh)
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CN113319711A (en
Inventor
陶健
王文磊
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WUHU IRONMAN EQUIPMENT ENGINEERING CO LTD
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WUHU IRONMAN EQUIPMENT ENGINEERING CO LTD
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Priority to CN202110596017.8A priority Critical patent/CN113319711B/en
Publication of CN113319711A publication Critical patent/CN113319711A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0084Other grinding machines or devices the grinding wheel support being angularly adjustable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0092Grinding attachments for lathes or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention relates to the field of electrode tip repair, in particular to automatic electrode tip repair polishing equipment, which comprises a material guide frame, a polishing rotating seat, a side polishing control mechanism, a first supporting frame, two elastic clamping frames, an end polishing mechanism, an angle adjusting frame, a polishing frame and a guide extension frame.

Description

Automatic electrode tip repairing and polishing equipment
Technical Field
The invention relates to the field of electrode tip repair, in particular to automatic electrode tip repair and polishing equipment.
Background
When repairing the electrode tip, because when during operation, the workman often damages an electrode tip, stand horse change a new electrode tip, piled up electrode tip will store, arrange the workman again and carry out unified maintenance, and carry out unified maintenance through the workman, because the electrode tip is less, be inconvenient for the workman to grasp, often still install the electrode tip on appointed anchor clamps through the workman, restart equipment is to it repair of polishing, and this process often wastes a large amount of time of labourers, and at the in-process of polishing, often can produce a large amount of metal powder, these dust need timely clearance, avoid influencing quality and the time of polishing, and a polishing equipment often can only polish to the electrode tip of one kind specification, when need polish another electrode tip, need change another kind of cutter of polishing, the cost of equipment has been increased.
Accordingly, the prior art has the following problems:
because the electrode tip is small, the electrode tip is inconvenient to grasp by workers, the electrode tip is often mounted on a designated fixture by the workers, and polishing and repairing are performed by restarting equipment, and a great deal of time is wasted in the process.
During the polishing process, a large amount of metal powder is often generated, and the dust needs to be cleaned in time.
Often, polishing equipment can only polish electrode heads of one specification, and when polishing of another electrode head is required, another polishing tool needs to be replaced, so that the cost of the equipment is increased.
Disclosure of Invention
The invention aims to provide automatic electrode tip repairing and polishing equipment.
To achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an automatic equipment of polishing of repairing of electrode tip, including the guide frame, the roating seat polishes, the side control mechanism of polishing, first support frame, two elasticity chucking framves, tip polishing mechanism, the angle adjustment frame, the frame of polishing and direction extension frame, first support frame fixed mounting is on the mesa, the roating seat fixed mounting is on first support frame, side control mechanism fixed mounting is on the swivel plane of polishing the roating seat, two angle adjustment framves fixed mounting is on the swivel plane of polishing the roating seat, and two angle adjustment framves are mutual symmetry setting, two direction extension frames respectively fixed mounting is on two angle adjustment framves, two one end fixed mounting of polishing the frame is on two direction extension framves, two other end fixed mounting of two polishing framves is on side control mechanism for two tip portion of electrode polish end portion two tip polishing mechanism fixed mounting are on the swivel plane of polishing the roating seat, and side control mechanism passes through two drive mechanisms respectively with two tip polishing mechanism transmission connection, two drive mechanism respectively fixed mounting are on two tip mechanism for two clamping grooves carry out two chucking frame on two elasticity chucking frame fixed mounting to the electrode tip.
Further, every frame of polishing all includes first pole, first articulated seat and the articulated seat of second, and first articulated seat fixed mounting is on the side polishing control mechanism, and second articulated seat fixed mounting is on the direction extension frame, and the bottom both ends of first pole of polishing are fixed to be provided with two articulated plates, and one articulated plate is articulated with the articulated seat of second, and another articulated plate articulates with first articulated seat, and the top both sides of first pole of polishing are rounded, and the top of first pole of polishing is coarse.
Further, the side polishing control mechanism comprises an electric push rod, a first connecting plate, two driving arms and a moving frame, wherein two first hinging seats are respectively and fixedly arranged on the two moving frames, the two moving frames are fixedly arranged on the polishing rotating seat, the two moving frames are symmetrically arranged, two ends of each driving arm are respectively and fixedly connected with the two moving frames in a transmission manner, the two driving arms are fixedly arranged at the top of the polishing rotating seat, the first connecting plate is fixedly arranged on one driving arm, the electric push rod is fixedly arranged on the polishing rotating seat, the output end of the electric push rod is fixedly connected with the first connecting plate, each moving frame comprises a top plate, a first moving plate, a second guide plate, a second connecting plate and two second guide posts, the second guide plates are fixedly arranged on the polishing rotating seat, one end of each second guide post passes through the second guide plate, the first guide plates are fixedly arranged at one end of each second guide post, the top plate is fixedly arranged at the top of the first moving plate, the first guide plates are fixedly arranged at the other end of each second guide post, the first guide plates are fixedly arranged at the top of the first guide plates, the two guide plates pass through the two guide plates are fixedly connected with the two ends of the first guide posts, the two guide plates are respectively, the two guide plates are fixedly connected with the two guide plates are fixedly arranged at the bottoms of the two ends of the first guide plates respectively, the two guide plates are respectively and fixedly connected with the two guide plates respectively, and the two transmission rods are respectively and fixedly arranged on the two second connecting plates, the first connecting plate is fixedly connected with one fixed rod, and the two fixed rods are respectively and fixedly connected with the two transmission mechanisms.
Further, each end polishing mechanism comprises a second polishing rod, a pushing plate, a third guide plate and two third guide posts, wherein the third guide plates are fixedly installed on the polishing rotating seat, one ends of the two third guide posts penetrate through the third guide plates, guide holes for the third guide posts to penetrate through are formed in the third guide plates, the pushing plate is fixedly installed at the other ends of the two third guide posts, one end of the second polishing rod is fixedly installed on the pushing plate, and the tops of the second polishing rods are rough.
Further, each transmission mechanism comprises a large gear, a small gear, a first rack, a second rack, a transmission shaft and two side plates, wherein the second rack is fixedly installed on the fixed rod, the first rack is fixedly installed on the pushing plate, the large gear is meshed with the first rack, the small gear is meshed with the second rack, the large gear and the small gear are fixedly installed on the transmission shaft, the transmission shaft is rotationally connected with the two side plates, and the two side plates are fixedly installed on the third guide plate.
Further, the guide extension frame comprises a bending plate, a fourth guide plate and two fourth guide posts, the fourth guide plate is fixedly arranged at the top of the angle adjusting frame, one ends of the two fourth guide posts penetrate through the fourth guide plate, the other ends of the two fourth guide posts are fixedly arranged on the bending plate, and the second hinge seat is fixedly arranged on the bending plate.
Further, the angle adjusting frame comprises an adjusting screw, a pushing plate, a fifth guide plate and two fifth guide posts, wherein the fifth guide plates are fixedly arranged on the polishing rotating seat through supporting pipes, the bottom ends of the two fifth guide posts penetrate through the fifth guide plates, guide holes for the fifth guide posts to penetrate through are formed in the fifth guide plates, the top ends of the two fifth guide posts are fixedly connected with the pushing plate, the fourth guide plates are fixedly arranged at the top of the pushing plate, threaded holes meshed with the adjusting screw are formed in the fifth guide plates, and the top of the adjusting screw is abutted against the bottom of the pushing plate.
Further, the guide frame comprises two arc guide plates and supporting and positioning plates, the two arc guide plates are symmetrically arranged, the two arc guide plates are coaxially arranged, the two arc guide plates are respectively and fixedly mounted on the two supporting and positioning plates, and two ends of each supporting and positioning plate are respectively and fixedly connected with the two elastic clamping frames.
Further, every elasticity chucking frame all includes triangle cardboard, sixth baffle, the second support frame, two sixth guide posts and conflict spring, second support frame fixed mounting is on first support frame, support locating plate fixed mounting is on the second support frame, sixth baffle fixed mounting is on the second support frame, the one end of two sixth guide posts passes sixth baffle, and all be provided with the location plectane on the one end of every sixth guide post, offer the guide hole that supplies sixth guide post to pass on the sixth baffle, triangle cardboard fixed mounting is on the other end of two sixth guide posts, two conflict springs overlap respectively and establish on two sixth guide posts, the one end and the sixth baffle conflict of every sixth guide post, the other end is contradicted with the triangle cardboard.
Further, the rotary seat of polishing includes annular roof, the collar, the ring gear, driving motor, holding ring and annular bottom plate, annular bottom plate fixed mounting is in the bottom of holding ring, annular bottom plate fixed mounting is at the top of first support frame, the collar cover is established on the outer fringe of holding ring, annular roof fixed mounting is at the top of collar, the top of holding ring and the bottom contact of annular roof, ring gear fixed mounting is on the outer fringe of holding ring, driving gear and ring gear meshing, driving gear fixed mounting is on driving motor's output, driving motor fixed mounting is on first support frame.
The invention has the beneficial effects that:
this automatic equipment of polishing of repairing of electrode tip combines through angle regulation frame, the direction extends the frame, side control mechanism and the frame of polishing, three effect has been played, one of them, through adjusting the frame of polishing, and then change the angle of polishing to first grinding pole, the direction extends the frame and plays the effect of buffering at this in-process, two of them, change through the electric putter work end position on the control mechanism of polishing of side, and then the position of first grinding pole of translation change, three of them, combine through angle regulation frame and side control mechanism of polishing, and then can satisfy the electrode tip inclined plane of various structures, make this equipment can satisfy the electrode tip of multiple specification, the utilization ratio of equipment has been improved, and need not change the cutter, the cost of equipment has been practiced thrift.
Through the combination of the side polishing control mechanism, the polishing frame, the end polishing mechanism and the transmission mechanism, three effects are achieved, firstly, when two fixing rods move, the two fixing rods drive the transmission mechanism to work, so that the transmission mechanism drives the end polishing mechanism to work, the end polishing mechanism and the first polishing rod work simultaneously, in this way, the installation time of side polishing and end polishing is saved, secondly, when the electric push rod pushes the first connecting plate, the transmission mechanism and the first polishing rod avoid opening the electrode head, the electrode head can be automatically discharged by opening the clamp is avoided, and the discharging time is saved; thirdly, through this kind of mode of polishing, avoid polishing the metal powder that grinds off and remain on the grinding machanism for polish and go on, and avoid using the air-blower to suck away the metal powder.
The triangular clamping plate in the elastic clamping frame plays a role in preventing falling on one hand, and plays a role in rotating and limiting on the other hand, and in the accurate grinding process, the triangular clamping plate is used for preventing the electrode tip from being sprung too high when being polished due to pressure reduction
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings that are required to be used in the embodiments of the present invention will be briefly described below.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a partial perspective structure of the present invention;
FIG. 3 is a schematic perspective view of a sanding frame;
FIG. 4 is a schematic perspective view of a side grinding control mechanism;
FIG. 5 is a schematic view of a partial perspective of a side grinding control mechanism;
FIG. 6 is a schematic perspective view of a transmission mechanism;
FIG. 7 is a schematic perspective view of a guide extension frame;
FIG. 8 is a schematic perspective view of a material guiding frame;
FIG. 9 is a schematic perspective view of an elastic clamping frame;
FIG. 10 is an exploded perspective view of the grinding rotor;
in the figure:
1. an elastic clamping frame; 1a, a triangular clamping plate; 1b, a sixth guide post; 1c, a sixth guide plate; 1d, a second supporting frame; 1e, abutting against a spring;
2. a material guiding frame; 2a, an arc-shaped guide plate; 2b, supporting a positioning plate;
3. polishing the rotating seat; 3a, an annular top plate; 3b, a mounting ring; 3c, a toothed ring; 3d, driving gears; 3e, driving a motor; 3f, positioning rings; 3h, an annular bottom plate;
4. a side polishing control mechanism; 4a, an electric push rod; 4b, a first connection plate; 4c, driving arm; 4c1, a hinge rod; 4c2, fixing rods; 4c3, a transmission rod; 4c4, fixing plates; 4c5, a first guide post; 4c6, a first guide plate; 4d, moving the frame; 4d1, top plate; 4d2, a first moving plate; 4d3, a second guide post; 4d4, a second guide plate; 4d5, a second connecting plate;
5. an end polishing mechanism; 5a, a second polishing rod; 5b, pushing plate; 5c, a third guide post; 5d, a third guide plate;
6. an angle adjusting frame; 6a, adjusting a screw; 6b, a fifth guide post; 6c, pushing the lifting plate; 6d, a fifth guide plate;
7. a transmission mechanism; 7a, a large gear; 7b, a pinion; 7c, a first rack; 7d, a second rack; 7e, a transmission shaft; 7f, side plates;
8. a polishing frame; 8a, a first grinding rod; 8b, a first hinging seat; 8c, a second hinging seat; 8d, a hinged plate;
9. a guide extension frame; 9a, bending the plate; 9b, a fourth guide post; 9c, a fourth guide plate;
10. a first support frame; 11. an electrode head.
Description of the embodiments
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
Wherein the drawings are for illustrative purposes only and are shown in schematic, non-physical, and not intended to be limiting of the present patent; for the purpose of better illustrating embodiments of the invention, certain elements of the drawings may be omitted, enlarged or reduced in size and do not represent the actual product dimensions.
Referring to the automatic repair polishing equipment of electrode tip that fig. 1 through 10 show, including guide frame 2, the roating seat 3 of polishing, side polishing control mechanism 4, first support frame 10, two elasticity chucking framves 1, tip polishing mechanism 5, angle modulation frame 6, polishing frame 8 and direction extension frame 9, first support frame 10 fixed mounting is on the mesa, roating seat 3 fixed mounting is on first support frame 10, side polishing control mechanism 4 fixed mounting is on the swivel face of roating seat 3, two angle modulation frame 6 fixed mounting is on the swivel face of roating seat 3, and two angle modulation frames 6 are mutual symmetry setting, two direction extension frames 9 fixed mounting are on two angle modulation frames 6 respectively, the one end fixed mounting of two polishing frames 8 is on two direction extension frames 9, the other end fixed mounting of two polishing frames 8 is on side polishing control mechanism 4, two tip polishing mechanisms 5 fixed mounting for polishing electrode tip 11 are on the swivel face of roating seat 3, and side polishing control mechanism 4 carries out two chucking mechanism 5 and two chucking mechanism 1 fixed mounting on two transmission brackets 1 through two transmission mechanism 7 and two fixed mounting at two transmission frame 5 respectively, two chucking mechanism 1.
Each polishing frame 8 comprises a first polishing rod 8a, a first hinging seat 8b and a second hinging seat 8c, wherein the first hinging seat 8b is fixedly arranged on the side polishing control mechanism 4, the second hinging seat 8c is fixedly arranged on the guide extension frame 9, two hinged plates 8d are fixedly arranged at two ends of the bottom of the first polishing rod 8a, one hinged plate 8d is hinged with the second hinging seat 8c, the other hinged plate 8d is hinged with the first hinging seat 8b, round corners are formed at two sides of the top of the first polishing rod 8a, and the top of the first polishing rod 8a is rough. Through the rough top of the hinged plate 8d, when the polishing rotary seat 3 rotates, the two first polishing rods 8a polish the end inclined surfaces of the electrode heads 11, when the electrode heads 11 with the other specification are required to be polished, and when the inclined surfaces of the electrode heads 11 with the other specification are only changed, the diameter of the bottommost circle of the electrode heads 11 is not changed, the angle adjusting frame 6 is adjusted by a worker, so that the angle adjusting frame 6 drives the guide extension frame 9 to move up and down, the second hinge seat 8c drives the first polishing rods 8a to rotate along the first hinge seat 8b, the inclined angles of the first polishing rods 8a are changed, and the polishing direction is changed, so that the first polishing rods 8a are applicable to polishing of the electrode heads 11 with the other specification;
if the slope of the inclined surface of the other electrode tip 11 is not changed, when the diameter of the bottommost circle of the electrode tip 11 is changed, the end starting position of the electric push rod 4a is changed by a worker, so that the first hinge seat 8b moves towards the electrode tip 11, the first grinding rod 8a keeps the original slope to move towards the electrode tip 11, and the first grinding rod 8a can be suitable for grinding the electrode tip 11 of another specification;
if the slope of the inclined surface of the other electrode head 11 is changed and the diameter of the bottommost circle is changed, it is necessary to adjust the angle adjusting bracket 6 and the electric putter 4a by a worker.
The side polishing control mechanism 4 comprises an electric push rod 4a, a first connecting plate 4b, two driving arms 4c and a movable frame 4d, wherein two first hinging seats 8b are respectively and fixedly arranged on the two movable frames 4d, the two movable frames 4d are fixedly arranged on the polishing rotary seat 3, the two movable frames 4d are symmetrically arranged, two ends of each driving arm 4c are respectively and symmetrically connected with the two movable frames 4d in a transmission manner, the two driving arms 4c are fixedly arranged at the top of the polishing rotary seat 3, the first connecting plate 4b is fixedly arranged on one driving arm 4c, the electric push rod 4a is fixedly arranged on the polishing rotary seat 3, and the output end of the electric push rod 4a is fixedly connected with the first connecting plate 4 b;
each movable frame 4d comprises a top plate 4d1, a first movable plate 4d2, a second guide plate 4d4, a second connecting plate 4d5 and two second guide posts 4d3, wherein the second guide plate 4d4 is fixedly arranged on the polishing rotary seat 3, one end of each second guide post 4d3 penetrates through the second guide plate 4d4, the first movable plate 4d2 is fixedly arranged at one end of each second guide post 4d3, the second connecting plate 4d5 is fixedly arranged at the other end of each second guide post 4d3, the top plate 4d1 is fixedly arranged at the top of the first movable plate 4d2, the first hinging seat 8b is fixedly arranged at the top of the top plate 4d1, and two ends of the second connecting plate 4d5 are in transmission connection with the two driving arms 4 c;
each driving arm 4c comprises a fixing rod 4c2, two hinging rods 4c1, a transmission rod 4c3, a fixing plate 4c4, a first guide post 4c5 and a first guide plate 4c6, wherein the two first guide plates 4c6 are fixedly installed on the polishing rotating seat 3, one ends of the two first guide posts 4c5 respectively penetrate through the two first guide plates 4c6, a guide hole for the first guide post 4c5 to penetrate through is formed in each first guide plate 4c6, the other end of each first guide plate 4c6 is fixedly connected with the fixing plate 4c4, the two fixing plates 4c4 are fixedly installed at the bottom of the fixing rod 4c2, one ends of the two hinging rods 4c1 are hinged with the two ends of the fixing rod 4c2, the other ends of the two hinging rods 4c1 are respectively hinged with the two transmission rods 4c3, the two transmission rods 4c3 are respectively fixedly installed on the two second connecting plates 4d5, the first connecting plates 4b are fixedly connected with the fixing rod 4c2, and the two fixing rods 4c2 are respectively connected with the two transmission mechanisms 7. When the side surface of the electrode head 11 needs to be polished, a controller is started by a worker, the controller controls the electric push rod 4a to pull the first connecting plate 4b to move, the first connecting plate 4b moves through the fixed rod 4c2, the hinging rod 4c1 and the transmission rod 4c3, the two second connecting plates 4d5 are close to each other, the second connecting plates 4d5 drive the top plate 4d1 to move through the second guide post 4d3 and the first moving plate 4d2, the two top plates 4d1 drive the two first hinging seats 8b to be close, the first hinging seats 8b drive the first polishing rods 8a to move, the first polishing rods 8a contact with inclined surfaces of the electrode head 11, and the two first polishing rods 8a block the electrode head 11;
when two dead levers 4c2 move, two dead levers 4c2 will drive mechanism 7 and work for drive mechanism 7 drives tip grinding machanism 5 and works, make tip grinding machanism 5 and first pole 8a work simultaneously, through this kind of mode, the installation time of having practiced thrift side polishing and tip grinding, and on the other hand, when electric putter 4a promotes first connecting plate 4b, drive mechanism 7 and first pole 8a dodge and open the electrode head, avoid making the electrode head can automatic unloading, save unloading time, and on the other hand, through this kind of mode of polishing, on the metal powder that avoids polishing to fall remains grinding machanism, the polishing is gone on for, and avoid using the air-blower to suck away the metal powder.
Each end polishing mechanism 5 comprises a second polishing rod 5a, a push plate 5b, a third guide plate 5d and two third guide posts 5c, wherein the third guide plate 5d is fixedly installed on the polishing rotary seat 3, one end of each of the two third guide posts 5c penetrates through the third guide plate 5d, a guide hole for the corresponding third guide post 5c to penetrate through is formed in the third guide plate 5d, the push plate 5b is fixedly installed at the other end of each of the two third guide posts 5c, one end of each of the second polishing rods 5a is fixedly installed on the push plate 5b, and the top of each of the second polishing rods 5a is rough. Through the top of second pole 5a is coarse for when polishing roating seat 3 rotates, polishing roating seat 3 can drive second pole 5a through third baffle 5d and third guide pillar 5c and rotate, and then makes second pole 5a polish the tip of electrode tip 11.
Each transmission mechanism 7 comprises a large gear 7a, a small gear 7b, a first rack 7c, a second rack 7d, a transmission shaft 7e and two side plates 7f, wherein the second rack 7d is fixedly arranged on the fixed rod 4c2, the first rack 7c is fixedly arranged on the push plate 5b, the large gear 7a is meshed with the first rack 7c, the small gear 7b is meshed with the second rack 7d, the large gear 7a and the small gear 7b are fixedly arranged on the transmission shaft 7e, the transmission shaft 7e is rotationally connected with the two side plates 7f, and the two side plates 7f are fixedly arranged on the third guide plate 5 d. The fixed rod 4c2 moves, so that the fixed rod 4c2 drives the second rack 7d to move, the second rack 7d drives the pinion 7b to move, the pinion 7b drives the large gear 7a to rotate through the transmission shaft 7e, the large gear 7a drives the first rack 7c to move, and the movement directions of the first rack 7c and the second rack 7d are opposite;
when the fixed rod 4c2 is pushed towards the electrode tip 11, the polishing frame 8 is far away from the electrode tip 11, and the second polishing rod 5a is far away from the electrode tip 11, so that the polished electrode tip 11 can fall off;
when the fixed rod 4c2 is far away from the electrode head 11, the polishing frame 8 will move toward the electrode head 11, and the second polishing rod 5a will also move toward the electrode head 11, so that the second polishing rod 5a and the first polishing rod 8a block the electrode head 11, ready for polishing work.
The guide extension frame 9 comprises a bending plate 9a, a fourth guide plate 9c and two fourth guide posts 9b, wherein the fourth guide plate 9c is fixedly arranged at the top of the angle adjusting frame 6, one ends of the two fourth guide posts 9b penetrate through the fourth guide plate 9c, the other ends of the two fourth guide posts 9b are fixedly arranged on the bending plate 9a, and the second hinging seat 8c is fixedly arranged on the bending plate 9 a. When the worker adjusts the angle adjusting frame 6, the fourth guide plate 9c moves up or down, the fourth guide plate 9c slides along the fourth guide post 9b, and simultaneously, when the moving frame 4d drives the first hinge seat 8b to move back and forth, the first grinding rod 8a and the second hinge seat 8c also move back and forth, so that the second hinge seat 8c drives the fourth guide post 9b to move on the fourth guide plate 9c through the bending plate 9 a.
The angle adjusting frame 6 comprises an adjusting screw 6a, a lifting plate 6c, a fifth guide plate 6d and two fifth guide posts 6b, wherein the fifth guide plate 6d is fixedly installed on the polishing rotary seat 3 through a supporting tube, the bottom ends of the two fifth guide posts 6b penetrate through the fifth guide plate 6d, guide holes for the fifth guide posts 6b to penetrate through are formed in the fifth guide plate 6d, the top ends of the two fifth guide posts 6b are fixedly connected with the lifting plate 6c, a fourth guide plate 9c is fixedly installed at the top of the lifting plate 6c, threaded holes meshed with the adjusting screw 6a are formed in the fifth guide plate 6d, and the top of the adjusting screw 6a is in contact with the bottom of the lifting plate 6 c. When the inclination angle of the first grinding rod 8a needs to be adjusted, the adjusting screw 6a is screwed by a worker, so that the adjusting screw 6a pushes the lifting plate 6c upwards, and the lifting plate 6c pushes the fourth guide plate 9c upwards, thereby achieving the effect of changing the inclination angle of the first grinding rod 8 a.
The material guiding frame 2 comprises two arc-shaped guide plates 2a and supporting and positioning plates 2b, the two arc-shaped guide plates 2a are symmetrically arranged, the two arc-shaped guide plates 2a are coaxially arranged, the two arc-shaped guide plates 2a are respectively and fixedly mounted on the two supporting and positioning plates 2b, and two ends of each supporting and positioning plate 2b are respectively and fixedly connected with the two elastic clamping frames 1. The electrode tabs 11 are positioned by the two arc-shaped guide plates 2a, so that the electrode tabs 11 can be uniformly arranged along the arc-shaped guide plates 2a, and the arc-shaped guide plates 2a are supported by the supporting and positioning plates 2 b.
Each elastic clamping frame 1 comprises a triangular clamping plate 1a, a sixth guide plate 1c, a second supporting frame 1d, two sixth guide posts 1b and a collision spring 1e, the second supporting frame 1d is fixedly arranged on the first supporting frame 10, a supporting and positioning plate 2b is fixedly arranged on the second supporting frame 1d, the sixth guide plate 1c is fixedly arranged on the second supporting frame 1d, one end of each sixth guide post 1b penetrates through the sixth guide plate 1c, one end of each sixth guide post 1b is provided with a positioning circular plate, a guide hole for the sixth guide post 1b to penetrate through is formed in the sixth guide plate 1c, the triangular clamping plate 1a is fixedly arranged on the other end of each sixth guide post 1b, the two collision springs 1e are respectively sleeved on the two sixth guide posts 1b, one end of each sixth guide post 1b collides with the sixth guide plate 1c, and the other end of each sixth guide post 1b collides with the triangular clamping plate 1 a. When the electrode tip 11 is polished, a worker presses the topmost electrode tip 11 downwards, so that a clamping groove on the electrode tip 11 passes through the triangular clamping plate 1a and falls off, and after the clamping groove falls off, the triangular clamping plate 1a is pushed by the abutting spring 1e, so that the two triangular clamping plates 1a block new electrode tips 11, and the new electrode tip 11 is prevented from falling off directly through the two triangular clamping plates 1 a;
when a worker starts a controller to enable the electric push rod 4a to drive the polishing frame 8 and the end polishing mechanism 5 to be closed, then the worker downwards presses the new electrode head 11 to enable the new electrode head 11 to pass through between the two triangular clamping plates 1a, at the moment, the two triangular clamping plates 1a possibly are not clamped into the two clamping grooves of the electrode head 11 due to the rotation of the electrode head 11, the controller drives the end polishing mechanism 5 and the polishing frame 8 to rotate, the first polishing rod 8a and the second polishing rod 5a drive the electrode head 11 to rotate, and at the moment, the triangular clamping plates 1a are inserted into the clamping grooves of the electrode head 11 to further complete the rotation limiting of the electrode head 11 and avoid the rotation of the electrode head 11;
when the electrode head 11 is polished, the fingers of a worker are continuously pressed on the electrode head 11, rough polishing is performed at the moment, if fine polishing is required, the contact pressure between the electrode head 11 and the first polishing rod 8a and the second polishing rod 5a is reduced by loosening the fingers by the worker, so that the polishing thickness in unit time is reduced, but the rotation polishing times are unchanged, and further fine polishing is realized;
therefore, the triangular clamping plate 1a has the function of preventing falling on one hand, has the function of rotating and limiting on the other hand, and prevents the electrode tip 11 from being sprung up too high when being polished through the triangular clamping plate 1a due to pressure reduction in the process of fine grinding.
The polishing rotating seat 3 comprises an annular top plate 3a, a mounting ring 3b, a toothed ring 3c, a driving gear 3d, a driving motor 3e, a positioning ring 3f and an annular bottom plate 3h, wherein the annular bottom plate 3h is fixedly installed at the bottom of the positioning ring 3f, the annular bottom plate 3h is fixedly installed at the top of the first supporting frame 10, the mounting ring 3b is sleeved on the outer edge of the positioning ring 3f, the annular top plate 3a is fixedly installed at the top of the mounting ring 3b, the top of the positioning ring 3f is in contact with the bottom of the annular top plate 3a, the toothed ring 3c is fixedly installed on the outer edge of the mounting ring 3b, the driving gear 3d is meshed with the toothed ring 3c, the driving gear 3d is fixedly installed at the output end of the driving motor 3e, and the driving motor 3e is fixedly installed on the first supporting frame 10. The driving motor 3e is controlled by the controller to work, the driving motor 3e drives the driving gear 3d to rotate, the driving gear 3d drives the annular top plate 3a to rotate through the toothed ring 3c, the side polishing control mechanism 4 and the angle adjusting frame 6 are driven to rotate through the annular top plate 3a, and then the end part of the electrode head 11 is polished.
Working principle: when the electrode heads 11 need to be repaired, firstly, a plurality of electrode heads 11 are sequentially arranged between two arc-shaped guide plates 2a by workers;
the electrode tip 11 is pressed downwards by a worker, so that the bottom of the electrode tip 11 at the bottommost part passes through between the two triangular clamping plates 1a, the inclined surface of the electrode tip 11 is in contact with the triangular clamping plates 1a, the bottom of the electrode tip 11 is in contact with the second polishing rod 5a, then the controller is started by the worker to control the driving motor 3e to work, the driving motor 3e drives the driving gear 3d to rotate, the driving gear 3d drives the annular top plate 3a to rotate through the toothed ring 3c, the side polishing control mechanism 4 and the angle adjusting frame 6 are driven to rotate through the annular top plate 3a, and the end part of the electrode tip 11 is polished;
when the electrode head 11 is polished, the electric push rod 4a is controlled by a worker to work by using the controller, so that the electric push rod 4a pushes the first connecting plate 4b, and the first polishing rod 8a and the second polishing rod 5a do not collide with the electrode head 11 any more;
after the electrode tip 11 is polished, a worker presses the topmost electrode tip 11 downwards, so that a clamping groove on the electrode tip 11 passes through the triangular clamping plates 1a and falls off, and after the clamping groove falls off, as the triangular clamping plates 1a are pushed by the abutting springs 1e, the two triangular clamping plates 1a block new electrode tips 11, and the new electrode tip 11 is prevented from falling off directly through the two triangular clamping plates 1 a;
then, a worker starts a controller, the controller pulls the first connecting plate 4b to move, the first connecting plate 4b moves through the fixed rod 4c2, the hinging rod 4c1 and the transmission rod 4c3, the two second connecting plates 4d5 are close to each other, the second connecting plates 4d5 drive the top plate 4d1 to move through the second guide posts 4d3 and the first moving plate 4d2, the two top plates 4d1 drive the two first hinging seats 8b to be close, the first hinging seats 8b drive the first polishing rods 8a to move, the first polishing rods 8a are contacted with inclined surfaces of the electrode heads 11, and the two first polishing rods 8a block the electrode heads 11;
when the two fixing rods 4c2 move, the fixing rods 4c2 move, so that the fixing rods 4c2 drive the second racks 7d to move, when the fixing rods 4c2 are far away from the electrode head 11, the first polishing rods 8a move towards the electrode head 11, and the second polishing rods 5a also move towards the electrode head 11, so that the second polishing rods 5a and the first polishing rods 8a block the electrode head 11, and polishing work is ready to start;
then, a worker starts a controller, the controller controls the polishing rotary seat 3 to rotate, and the electrode head 11 is polished;
when the electrode head 11 is polished, the fingers of a worker are continuously pressed on the electrode head 11, rough polishing is performed at the moment, if fine polishing is required, the contact pressure between the electrode head 11 and the first polishing rod 8a and the second polishing rod 5a is reduced by loosening the fingers by the worker, so that the polishing thickness in unit time is reduced, but the rotation polishing times are unchanged, and further fine polishing is realized;
when the electrode head 11 with the other specification is required to be polished, and when the slope of the inclined surface of the electrode head 11 is changed, and the diameter of the bottommost circle of the electrode head 11 is not changed, the angle adjusting frame 6 is adjusted by a worker, so that the angle adjusting frame 6 drives the guide extension frame 9 to move up and down, the second hinging seat 8c drives the first polishing rod 8a to rotate along the first hinging seat 8b, the inclination angle of the first polishing rod 8a is changed, and the polishing direction is changed, so that the first polishing rod 8a is suitable for polishing the electrode head 11 with the other specification;
if the slope of the inclined surface of the other electrode tip 11 is not changed, when the diameter of the bottommost circle of the electrode tip 11 is changed, the end starting position of the electric push rod 4a is changed by a worker, so that the first hinge seat 8b moves towards the electrode tip 11, the first grinding rod 8a keeps the original slope to move towards the electrode tip 11, and the first grinding rod 8a can be suitable for grinding the electrode tip 11 of another specification;
if the slope of the inclined surface of the other electrode head 11 is changed and the diameter of the bottommost circle is changed, it is necessary to adjust the angle adjusting bracket 6 and the electric putter 4a by a worker.

Claims (8)

1. The utility model provides an automatic electrode tip repairing and polishing equipment, a serial communication port, including guide frame (2), polishing swivel mount (3), side polishing control mechanism (4), first support frame (10), two elasticity chucking framves (1), tip polishing mechanism (5), angle adjustment frame (6), polishing frame (8) and direction extension frame (9), first support frame (10) fixed mounting is on the mesa, polishing swivel mount (3) fixed mounting is on first support frame (10), side polishing control mechanism (4) fixed mounting is on the swivel face of polishing swivel mount (3), two angle adjustment frame (6) fixed mounting is on the swivel face of polishing swivel mount (3), and two angle adjustment frames (6) are mutual symmetry setting, two direction extension frames (9) fixed mounting are on two angle adjustment frames (6) respectively, the one end fixed mounting of two polishing frames (8) is on two direction extension frames (9), the other end fixed mounting of two polishing frames (8) is on side polishing control mechanism (4), be used for carrying out the swivel mount (5) of electrode tip (11) and two end portions (5) and the swivel mount (5) of two rotation drive mechanism (5) are connected respectively, the two transmission mechanisms (7) are respectively and fixedly arranged on the two end polishing mechanisms (5), two elastic clamping frames (1) for positioning and clamping the two clamping grooves of the electrode head (11) are fixedly arranged on the first supporting frame (10), and the material guiding frame (2) is fixedly arranged on the two elastic clamping frames (1);
each polishing frame (8) comprises a first polishing rod (8 a), a first hinging seat (8 b) and a second hinging seat (8 c), wherein the first hinging seat (8 b) is fixedly arranged on the side polishing control mechanism (4), the second hinging seat (8 c) is fixedly arranged on the guide extension frame (9), two hinged plates (8 d) are fixedly arranged at two ends of the bottom of the first polishing rod (8 a), one hinged plate (8 d) is hinged with the second hinging seat (8 c), the other hinged plate (8 d) is hinged with the first hinging seat (8 b), round corners are rounded on two sides of the top of the first polishing rod (8 a), and the top of the first polishing rod (8 a) is rough;
the side polishing control mechanism (4) comprises an electric push rod (4 a), a first connecting plate (4 b), two driving arms (4 c) and a movable frame (4 d), wherein two first hinging seats (8 b) are respectively and fixedly arranged on the two movable frames (4 d), the two movable frames (4 d) are fixedly arranged on a polishing rotary seat (3), the two movable frames (4 d) are symmetrically arranged, two ends of each driving arm (4 c) are respectively and fixedly connected with the two movable frames (4 d) in a transmission manner, the two driving arms (4 c) are fixedly arranged at the top of the polishing rotary seat (3), the first connecting plate (4 b) is fixedly arranged on one driving arm (4 c), the electric push rod (4 a) is fixedly arranged on the polishing rotary seat (3), and the output end of the electric push rod (4 a) is fixedly connected with the first connecting plate (4 b);
each movable frame (4 d) comprises a top plate (4 d 1), a first movable plate (4 d 2), a second guide plate (4 d 4), a second connecting plate (4 d 5) and two second guide posts (4 d 3), the second guide plate (4 d 4) is fixedly arranged on the polishing rotary seat (3), one end of each of the two second guide posts (4 d 3) penetrates through the second guide plate (4 d 4), the first movable plate (4 d 2) is fixedly arranged on one end of each of the two second guide posts (4 d 3), the second connecting plate (4 d 5) is fixedly arranged on the other end of each of the two second guide posts (4 d 3), the top plate (4 d 1) is fixedly arranged on the top of the first movable plate (4 d 2), the first hinge seat (8 b) is fixedly arranged on the top of the top plate (4 d 1), and two ends of the second connecting plate (4 d 5) are in transmission connection with the two driving arms (4 c);
each driving arm (4 c) comprises a fixing rod (4 c 2), two hinging rods (4 c 1), a transmission rod (4 c 3), a fixing plate (4 c 4), a first guide post (4 c 5) and a first guide plate (4 c 6), wherein the two first guide plates (4 c 6) are fixedly installed on a polishing rotating seat (3), one ends of the two first guide posts (4 c 5) penetrate through the two first guide plates (4 c 6) respectively, guide holes for the first guide posts (4 c 5) to penetrate through are formed in each first guide plate (4 c 6), the other end of each first guide plate (4 c 6) is fixedly connected with the fixing plate (4 c 4), the two fixing plates (4 c 4) are fixedly installed at the bottoms of the fixing rods (4 c 2), one ends of the two hinging rods (4 c 1) are hinged with two ends of the fixing rods (4 c 2), the other ends of the two hinging rods (4 c 1) are hinged with the two transmission rods (4 c 3) respectively, and the two transmission rods (4 c 3) are fixedly installed on the two fixing plates (4 c 2) respectively.
2. The automatic electrode tip repairing and polishing device according to claim 1, wherein each end polishing mechanism (5) comprises a second polishing rod (5 a), a pushing plate (5 b), a third guide plate (5 d) and two third guide posts (5 c), the third guide plate (5 d) is fixedly installed on the polishing rotary seat (3), one end of each of the two third guide posts (5 c) penetrates through the third guide plate (5 d), a guide hole for the third guide post (5 c) to penetrate through is formed in the third guide plate (5 d), the pushing plate (5 b) is fixedly installed on the other end of each of the two third guide posts (5 c), one end of each of the second polishing rods (5 a) is fixedly installed on the pushing plate (5 b), and the top of each of the second polishing rods (5 a) is rough.
3. An automatic electrode tip repairing and polishing device according to claim 2, characterized in that each transmission mechanism (7) comprises a large gear (7 a), a small gear (7 b), a first rack (7 c), a second rack (7 d), a transmission shaft (7 e) and two side plates (7 f), the second rack (7 d) is fixedly mounted on a fixed rod (4 c 2), the first rack (7 c) is fixedly mounted on a push plate (5 b), the large gear (7 a) is meshed with the first rack (7 c), the small gear (7 b) is meshed with the second rack (7 d), the large gear (7 a) and the small gear (7 b) are fixedly mounted on the transmission shaft (7 e), the transmission shaft (7 e) is rotationally connected with the two side plates (7 f), and the two side plates (7 f) are fixedly mounted on a third guide plate (5 d).
4. An automatic electrode tip repairing and polishing device according to claim 3, wherein the guide extension frame (9) comprises a bending plate (9 a), a fourth guide plate (9 c) and two fourth guide posts (9 b), the fourth guide plate (9 c) is fixedly installed at the top of the angle adjusting frame (6), one end of the two fourth guide posts (9 b) penetrates through the fourth guide plate (9 c), the other end of the two fourth guide posts (9 b) is fixedly installed on the bending plate (9 a), and the second hinge seat (8 c) is fixedly installed on the bending plate (9 a).
5. The automatic electrode tip repairing and polishing device according to claim 4, wherein the angle adjusting frame (6) comprises an adjusting screw (6 a), a lifting plate (6 c), a fifth guide plate (6 d) and two fifth guide posts (6 b), the fifth guide plate (6 d) is fixedly arranged on the polishing rotary seat (3) through a supporting tube, the bottom ends of the two fifth guide posts (6 b) penetrate through the fifth guide plate (6 d), guide holes for the fifth guide posts (6 b) to penetrate through are formed in the fifth guide plate (6 d), the top ends of the two fifth guide posts (6 b) are fixedly connected with the lifting plate (6 c), the fourth guide plate (9 c) is fixedly arranged at the top of the lifting plate (6 c), threaded holes meshed with the adjusting screw (6 a) are formed in the fifth guide plate (6 d), and the top of the adjusting screw (6 a) is in contact with the bottom of the lifting plate (6 c).
6. The automatic electrode tip repairing and polishing device according to claim 5, wherein the material guiding frame (2) comprises two arc-shaped guide plates (2 a) and supporting and positioning plates (2 b), the two arc-shaped guide plates (2 a) are symmetrically arranged, the two arc-shaped guide plates (2 a) are coaxially arranged, the two arc-shaped guide plates (2 a) are respectively and fixedly arranged on the two supporting and positioning plates (2 b), and two ends of each supporting and positioning plate (2 b) are respectively and fixedly connected with the two elastic clamping frames (1).
7. The automatic electrode tip repairing and polishing device according to claim 6, wherein each elastic clamping frame (1) comprises a triangular clamping plate (1 a), a sixth guide plate (1 c), a second supporting frame (1 d), two sixth guide posts (1 b) and a collision spring (1 e), the second supporting frame (1 d) is fixedly installed on the first supporting frame (10), the supporting and positioning plate (2 b) is fixedly installed on the second supporting frame (1 d), the sixth guide plate (1 c) is fixedly installed on the second supporting frame (1 d), one end of each of the two sixth guide posts (1 b) passes through the sixth guide plate (1 c), a positioning circular plate is arranged at one end of each of the sixth guide posts (1 b), a guide hole for the sixth guide post (1 b) to pass through is formed in the sixth guide plate (1 c), the triangular clamping plate (1 a) is fixedly installed at the other ends of the two sixth guide posts (1 b), the two collision springs (1 e) are respectively sleeved on the two sixth guide posts (1 b), and one end of each of the six guide posts (1 b) is in collision with one end of the triangular clamping plate (1 a).
8. The automatic electrode tip repairing and polishing device according to claim 7, wherein the polishing rotary seat (3) comprises an annular top plate (3 a), a mounting ring (3 b), a toothed ring (3 c), a driving gear (3 d), a driving motor (3 e), a positioning ring (3 f) and an annular bottom plate (3 h), the annular bottom plate (3 h) is fixedly mounted at the bottom of the positioning ring (3 f), the annular bottom plate (3 h) is fixedly mounted at the top of the first supporting frame (10), the mounting ring (3 b) is sleeved on the outer edge of the positioning ring (3 f), the annular top plate (3 a) is fixedly mounted at the top of the mounting ring (3 b), the top of the positioning ring (3 f) is in contact with the bottom of the annular top plate (3 a), the toothed ring (3 c) is fixedly mounted on the outer edge of the mounting ring (3 b), the driving gear (3 d) is meshed with the toothed ring (3 c), the driving gear (3 d) is fixedly mounted at the output end of the driving motor (3 e), and the driving motor (3 e) is fixedly mounted on the first supporting frame (10).
CN202110596017.8A 2021-05-29 2021-05-29 Automatic electrode tip repairing and polishing equipment Active CN113319711B (en)

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CN116935565B (en) * 2023-09-15 2023-12-12 武汉森源蓝天环境科技工程有限公司 Automatic smoke alarm device

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CN108555717A (en) * 2018-01-11 2018-09-21 上海法信机电设备制造有限公司 Electrode cap polishing device
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CN110732929A (en) * 2019-10-25 2020-01-31 安徽开林新材料股份有限公司 scouring-resistant aluminum electrode surface fine grinding device
CN112474898A (en) * 2020-11-10 2021-03-12 何宝青 Leather trunk pull rod surface repairing mechanism
CN213164502U (en) * 2020-09-24 2021-05-11 成都晨航磁业有限公司 Rough machining device for end face of permanent magnet material

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203045474U (en) * 2012-12-05 2013-07-10 芜湖艾蔓设备工程有限公司 Electrode grinding apparatus
CN204019300U (en) * 2014-06-17 2014-12-17 芜湖艾蔓设备工程有限公司 A kind of electrode cap sharpening machine
CN108555717A (en) * 2018-01-11 2018-09-21 上海法信机电设备制造有限公司 Electrode cap polishing device
CN209520756U (en) * 2018-11-30 2019-10-22 江苏恒豪电力科技有限公司 A kind of graphite electrode production and processing surface of a wound grinding device
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CN112474898A (en) * 2020-11-10 2021-03-12 何宝青 Leather trunk pull rod surface repairing mechanism

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