Pile foundation steel reinforcement cage skeleton processing bed-jig of adjustable diameter
Technical Field
The utility model belongs to the technical field of pile foundation reinforcing bar processing instrument, concretely relates to pile foundation steel reinforcement cage skeleton processing bed-jig of adjustable diameter.
Background
The conventional pile foundation reinforcement cage is usually bound manually, and a framework ring of the reinforcement cage is welded after being bent on site according to the diameter of the reinforcement cage. The existing steel reinforcement cage framework processing jig is fixed, such as a pile foundation steel reinforcement cage framework processing jig disclosed in CN204645024, which comprises at least two jig units distributed in a straight line. The bed-jig unit includes the base, is equipped with a cross section in the base and is curved location chamber, and the axle center of the location chamber in two adjacent bed-jig units is on same axis, and the intrados face in location chamber is equipped with many positioning steel, and positioning steel distributes fixedly along the arc cross-section's in location chamber circumference, then directly forms the steel reinforcement cage skeleton with the welding of reinforcement stirrup by the workman. However, the structure is relatively simple, namely the size is fixed, and when the size of the reinforcement cage changes, the reinforcement cage framework needs to be manufactured again. Therefore, the development of the pile foundation reinforcement cage framework processing jig frame device with the adjustable diameter has important significance.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a pile foundation steel reinforcement cage skeleton processing bed-jig can realize the adjustability of steel reinforcement cage skeleton diameter.
The specific technical scheme is as follows: a pile foundation reinforcement cage framework processing jig frame with an adjustable diameter comprises a supporting plate, wherein the supporting plate is vertically and fixedly arranged on a bottom plate, and holes are respectively formed in two sides of the surface of the supporting plate and used for installing fixing bolts;
still include arc reinforcing bar bed-jig board, arc reinforcing bar bed-jig face both sides set up the hole that corresponds with the backup pad, hang through fixing bolt in the backup pad and be provided with arc reinforcing bar bed-jig board, and the processing has the reinforcing bar fixed slot on the bed-jig board. The arc-shaped reinforcing steel bar jig plate and the supporting plate are connected through the fixing bolt, so that the arc-shaped reinforcing steel bar jig plate is convenient to disassemble and assemble, and the replacement of arc-shaped reinforcing steel bar jig plates with different diameters can be realized. Further, a plurality of steel cutting pipes are fixedly arranged at the lower end of the arc-shaped steel bar jig plate at intervals; the interval sets up a plurality of L type reinforcing bar axle perpendicularly on the bottom plate that arc reinforcing bar bed-jig plate lower extreme corresponds, and the steel pipe of arc reinforcing bar bed-jig plate lower extreme can embolia the L type reinforcing bar epaxial of perpendicular setting (the L type reinforcing bar axle of perpendicular setting, refer to perpendicular and bottom plate setting, that is L type reinforcing bar axle one end and bottom plate fixed connection, L type reinforcing bar axle other end and bottom plate interval parallel arrangement). Through the steel pipe of arc reinforcing bar bed-jig lower extreme and the L shaped steel bar axle cup joint of perpendicular setting (at first keeping flat arc reinforcing bar bed-jig board, cup joint the steel pipe at L shaped steel bar epaxially, then stick up arc reinforcing bar bed-jig board, carry out fixing bolt's connection), the installation of the arc reinforcing bar bed-jig board of being convenient for to and can bear the weight of partly arc reinforcing bar bed-jig board, structural comparison stability, device life is longer. The general arc-shaped reinforcing steel bar tire frame plate is made of steel plates, is heavier and is difficult to move, and the operation is not convenient when bolt holes are aligned in the replacement and installation process; the L-shaped steel bar shaft is vertically arranged and is connected with the steel pipe, so that initial positioning can be performed on the ground, and then the arc-shaped steel bar jig plate is erected; perpendicular L shaped steel bar axle that sets up this moment cup joints with the steel pipe, makes its removal along the L shaped steel bar axle of perpendicular setting through promoting arc reinforcing bar bed-jig board to further remove the correction to the bolt mounting hole, the operation is more laborsaving like this, and efficiency is than higher.
Further, the bottom plate is fixed on the ground through an anchor rod.
Furthermore, the backup pad is the rectangular plate or arc, and the diameter of arc is greater than arc reinforcing bar bed-jig board diameter (that is to say that the middle part minimum of arc is shorter than arc reinforcing bar bed-jig board middle part minimum). The height of the rectangular supporting plate is less than that of the lower part of the arc-shaped steel bar jig plate. The design is mainly to avoid the middle part of the supporting plate to interfere with the lowest point in the middle part of the arc-shaped reinforcing steel bar tire frame plate. The stability of arc is slightly better than the rectangular plate, and the arc both sides are upwards protruding, can set up more bolts, reach better stable effect.
The utility model discloses set up the arc reinforcing bar bed-jig board of the different diameters of multi-disc processing, processing has the reinforcing bar fixed slot on the bed-jig board, and backup pad welded fastening is on the bottom plate, and arc reinforcing bar bed-jig board upper end is connected with the backup pad through the bolt, and the lower extreme is connected with the bottom plate through the round pin axle. During use, the arc-shaped steel bar jig plate is replaced to adapt to the processing of steel bar cages with different diameters. The device adopts the diameter arc reinforcing bar bed-jig board that sets up the change different diameters, adapts to the steel reinforcement cage processing of different diameters, has improved work efficiency greatly, has reduced steel reinforcement cage skeleton processing bed-jig device expense.
Drawings
FIG. 1 is a front view of the present invention with a rectangular support plate;
FIG. 2 is a right side view of the present invention with the support plate being a rectangular plate;
FIG. 3 is a front view of the present invention with the support plate being an arc plate;
FIG. 4 is a right side view of the present invention with the support plate being an arc plate;
FIG. 5 is an assembly view of the present invention with the support plate being an arc-shaped plate;
wherein, 1 is a support plate; 2, a bottom plate; 3, arc-shaped reinforcing steel bar carcass plates; 4, steel pipes; 5L type steel bar shaft.
Detailed Description
Example 1
As shown in fig. 1 and 2, the pile foundation reinforcement cage framework processing jig frame with the adjustable diameter comprises a supporting plate 1, wherein the supporting plate 1 is vertically and fixedly arranged on a bottom plate 2, and holes are respectively formed in two sides of the surface of the supporting plate 1 and used for installing fixing bolts; still include arc reinforcing bar bed-jig 3, arc reinforcing bar bed-jig face both sides set up the hole that corresponds with backup pad 1, and it is provided with arc reinforcing bar bed-jig 3 to hang through fixing bolt in backup pad 1, and the processing has the reinforcing bar fixed slot on the bed-jig board. Arc reinforcing bar bed-jig board 3 and backup pad 1 pass through fixing bolt to be connected, are convenient for realize like this that arc reinforcing bar bed-jig board is dismantled and the equipment, can realize the change of the arc reinforcing bar bed-jig board of different diameters, bottom plate 2 passes through the stock to be fixed on ground. The bottom plate 2 is fixed on the ground through anchor rods.
The lower end of the arc-shaped steel bar jig plate 3 is fixedly provided with a plurality of steel cutting pipes 4 at intervals; a plurality of L-shaped steel bar shafts 5 are vertically arranged on the bottom plate corresponding to the lower end of the arc-shaped steel bar tire frame plate 3 at intervals, and the steel pipes 4 at the lower end of the arc-shaped steel bar tire frame plate 3 can be sleeved on the L-shaped steel bar shafts 5 which are vertically arranged. Through the steel pipe 4 of 3 lower extremes of arc reinforcing bar bed-jig board and cup jointing of the L type reinforcing bar axle 5 of perpendicular setting (at first keep flat arc reinforcing bar bed-jig board 3, cup joint steel pipe 4 on L type reinforcing bar axle 5, then stick up arc reinforcing bar bed-jig board 3, carry out fixing bolt's connection), the installation of the arc reinforcing bar bed-jig board 3 of being convenient for, and the steel pipe 4 can bear the weight of some arc reinforcing bar bed-jig board 3 with the L type reinforcing bar axle 5's of perpendicular setting the integrated configuration that cup joints, the structure is more stable, device life is longer. The bolts in the figures are only installation schematic, and in practice, the number and the positions of the installed bolts can be adjusted according to different sizes.
Further, the supporting plate 1 is a rectangular plate, and the height of the rectangular supporting plate is smaller than that of the lower portion of the arc-shaped steel bar jig plate.
Example 2
As shown in fig. 3 and 4, the pile foundation reinforcement cage framework processing jig frame with the adjustable diameter comprises a supporting plate 1, wherein the supporting plate 1 is vertically and fixedly arranged on a bottom plate 2, and holes are respectively formed in two sides of the surface of the supporting plate 1 and used for installing fixing bolts; still include arc reinforcing bar bed-jig 3, arc reinforcing bar bed-jig face both sides set up the hole that corresponds with backup pad 1, and it is provided with arc reinforcing bar bed-jig 3 to hang through fixing bolt in backup pad 1, and the processing has the reinforcing bar fixed slot on the bed-jig board. Arc reinforcing bar bed-jig board 3 and backup pad 1 pass through fixing bolt to be connected, are convenient for realize like this that arc reinforcing bar bed-jig board is dismantled and the equipment, can realize the change of the arc reinforcing bar bed-jig board of different diameters, bottom plate 2 passes through the stock to be fixed on ground. The bottom plate 2 is fixed on the ground through anchor rods.
The lower end of the arc-shaped steel bar jig plate 3 is fixedly provided with a plurality of steel cutting pipes 4 at intervals; a plurality of L-shaped steel bar shafts 5 are vertically arranged on the bottom plate corresponding to the lower end of the arc-shaped steel bar tire frame plate 3 at intervals, and the steel pipes 4 at the lower end of the arc-shaped steel bar tire frame plate 3 can be sleeved on the L-shaped steel bar shafts 5 which are vertically arranged. Through the steel pipe 4 of 3 lower extremes of arc reinforcing bar bed-jig board and cup jointing of the L type reinforcing bar axle 5 of perpendicular setting (at first keep flat arc reinforcing bar bed-jig board 3, cup joint steel pipe 4 on L type reinforcing bar axle 5, then stick up arc reinforcing bar bed-jig board 3, carry out fixing bolt's connection), the installation of the arc reinforcing bar bed-jig board 3 of being convenient for, and the steel pipe 4 can bear the weight of some arc reinforcing bar bed-jig board 3 with the L type reinforcing bar axle 5's of perpendicular setting the integrated configuration that cup joints, the structure is more stable, device life is longer. The bolts in the figures are only installation schematic, and in practice, the number and the positions of the installed bolts can be adjusted according to different sizes.
Further, backup pad 1 is the arc, and the diameter of arc backup pad is greater than arc reinforcing bar bed-jig board diameter.
This device is successfully applied to meng green highway project pile foundation construction, changes the diameter arc steel reinforcement bed-jig board of different diameters through adopting the setting, adapts to the steel reinforcement cage processing of different diameters, has improved steel reinforcement cage binding efficiency work efficiency greatly, has reduced steel reinforcement cage skeleton processing bed-jig device expense, has improved the work efficiency simultaneously, the cost is reduced.