CN216811051U - Full-automatic lofting and line sprinkling device - Google Patents

Abstract

The utility model discloses a full-automatic lofting and ash sprinkling device, and relates to the technical field of lofting and ash sprinkling devices. The full-automatic lofting and line-sprinkling device comprises an ash storage mechanism, a carrier trolley and an energy control mechanism; the ash storage mechanism comprises a storage box, a vibration motor and a material guide pipe, the material guide pipe is communicated with the lower end of the storage box, the vibration motor is arranged on the side wall of the storage box, and the storage box is fixed on the carrier trolley; the carrier trolley comprises a beam frame, a driving wheel, a driven wheel, a motor and a rotating structure, wherein two ends of the beam frame are respectively connected with the driving wheel and the driven wheel, the driving wheel is connected with the motor, and the driven wheel is connected with the rotating structure; the energy control mechanism comprises a battery pack, an RTK positioner and a controller, wherein the battery pack and the RTK positioner are respectively in communication connection with the controller and are fixed on the beam frame. The device realizes mechanical large-scale line sprinkling and lofting, reduces the load of workers, is convenient and quick, improves the line sprinkling efficiency and shortens the construction period; and the line spraying precision is ensured by using automatic machinery to spray the line.

Description

Full-automatic lofting and line sprinkling device

Technical Field

The utility model relates to the technical field of lofting and ash sprinkling devices, in particular to a full-automatic lofting and ash sprinkling device.

Background

In the actual construction engineering construction, the first procedure is construction lofting, namely, the main path of the part to be constructed is plotted on the original ground. In large-scale engineering construction, construction lofting is simple and heavy work, lofting personnel are required to spread lime as a mark at an appointed position on the original ground according to a design drawing, and the lime can be supplemented and scattered in wind and rain. Particularly, when the road engineering construction is carried out, the work of ash spraying and lofting is heavier, and because the road is of a multilayer laminated structure and is constructed in a layered mode, line spraying is needed on each layer, the line spraying mileage is large, and the number of times is large.

The traditional lofting and ash sprinkling method is characterized in that an operator bends down, a pay-off barrel is used, and lines are sprinkled at a designated position according to a path designated by a design drawing. The traditional method can effectively finish line sprinkling and lofting, but has the defects that firstly, construction lofting personnel need to bend over to pay off the line in the whole line sprinkling process, particularly, when lofting is carried out on a road, the line sprinkling mileage is large, the lofting personnel need to bear extremely large muscle load, and long-term bowing is caused, so that occupational diseases are easily caused; secondly, the manual sprinkling linear velocity is slow, the efficiency is low, and the construction period of the road engineering is prolonged; thirdly, the traditional lofting line sprinkling method occupies a large amount of manpower, and the engineering cost is increased by personnel for positioning, line sprinkling, assisting and the like.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model provides a full-automatic lofting and ash sprinkling device, which realizes automatic lofting and ash sprinkling, improves the working efficiency and reduces the engineering cost.

In order to realize the technical purpose, the utility model adopts the following scheme: the full-automatic lofting and line-sprinkling device comprises an ash storage mechanism, a carrier trolley and an energy control mechanism; the ash storage mechanism comprises a storage box, a vibration motor and a material guide pipe, the material guide pipe is communicated with the lower end of the storage box, the vibration motor is arranged on the side wall of the storage box, and the storage box is fixed on the carrier trolley; the carrier trolley comprises a beam frame, a driving wheel, a driven wheel, a motor and a rotating structure, wherein two ends of the beam frame are respectively connected with the driving wheel and the driven wheel, the driving wheel is connected with the motor, and the driven wheel is connected with the rotating structure; the energy control mechanism comprises a battery pack, an RTK positioner and a controller, wherein the battery pack and the RTK positioner are respectively in communication connection with the controller and are fixed on the beam frame.

Compared with the prior art, the utility model has the beneficial effects that: the device realizes mechanized large-scale line sprinkling and lofting, reduces the load of workers, is convenient and quick, improves the line sprinkling efficiency and shortens the construction period; and the line spraying precision is ensured by using automatic machinery to spray lines.

The preferred scheme of the utility model is as follows:

be provided with defeated material auxiliary transport ware in the passage, defeated material auxiliary transport ware is including carrying hob and first motor, first motor and controller communication connection, and first motor is fixed at the passage upper end, and the output shaft of first motor passes through the shaft coupling to be connected with carrying the hob, carries the hob suit in the passage, and the passage slope sets up downwards.

The rotating structure comprises a second motor, a transmission gear, a transmission rack, a steering pull rod, a half shaft and a universal joint, the second motor is in communication connection with the controller, the transmission gear is fixed on an output shaft of the second motor, the transmission gear is meshed with the transmission rack, the transmission rack is fixed in an inner cavity of the steering pull rod, two ends of the transmission rack are respectively hinged with a middle pull rod, the end part of the middle pull rod is connected with one end of the half shaft, and the other end of the half shaft is connected with a driven wheel through the universal joint; a connecting shaft is hinged between the two half shafts.

Drawings

Fig. 1 is a schematic perspective view of a full-automatic lofting and line-sprinkling device according to an embodiment of the present invention;

FIG. 2 is a schematic perspective view of an ash storage system according to an embodiment of the present invention;

fig. 3 is a schematic perspective view of a carrier cart according to an embodiment of the present invention;

fig. 4 is a schematic structural diagram of a rotating structure according to an embodiment of the present invention;

FIG. 5 is a schematic structural diagram of a drive rack provided in accordance with an embodiment of the present invention;

labeled as: 1. a material storage box; 2. a vibration motor; 3. a material guide pipe; 31. a first reduction motor; 32. conveying a screw rod; 4. a carrier trolley; 41. a beam frame; 42. a driving wheel; 43. a driven wheel; 44. an electric motor; 5. a rotating structure; 51. a second motor; 52. a sleeve; 53. a steering tie rod; 54. a transmission gear; 55. a drive rack; 56. a half shaft; 57. a connecting shaft; 6. an RTK positioner; 7. a battery pack; 8. and a controller.

Detailed Description

The present invention will be described in detail with reference to the following embodiments in order to fully understand the objects, features and effects of the utility model, but the present invention is not limited thereto.

Referring to fig. 1, the utility model provides a full-automatic lofting and line sprinkling device, which comprises an ash storage mechanism, a carrier trolley 4, an energy control mechanism and the like. The ash storage mechanism is fixed on the carrier trolley 4, and the carrier trolley 4 is provided with a rotating structure 5 and an energy control mechanism.

Referring to fig. 2, the ash storage mechanism comprises a storage bin 1, a vibration motor 2, a material guiding pipe 3 and a material conveying auxiliary conveyor, wherein the upper part of the storage bin 1 is cylindrical, the lower part of the storage bin is inverted conical, the tip of the cone is fixedly communicated with the side wall of the material guiding pipe 3, and the material guiding pipe 3 is obliquely and downwardly fixed at the bottom of the storage bin 1. The inside defeated material auxiliary transport ware that is equipped with of passage 3, defeated material auxiliary transport ware comprises first gear motor 31, transport hob 32 and shaft coupling, and first gear motor 31 passes through the flange to be fixed in the upper end outside of passage 3, and the output shaft of first gear motor 31 passes through the shaft coupling to be connected with transport hob 32, and transport hob 32 suit is in passage 3. Install vibrating motor 2 on the inner wall of storage case 1, when spilling the ash, vibrating motor 2 work in the storage case 1, and the ash falls to the passage 3 in, transports downwards through carrying hob 32, guarantees that the ash ration is spilt to ground.

Referring to fig. 3, the carrier cart 4 comprises a beam frame 41, a driving wheel 42, a driven wheel 43, a motor 44, a rotating structure 5, etc., wherein the beam frame 41 comprises a bottom plate and vertical frames, the vertical frames are fixed at four corners of the bottom plate, and the material storage box 1 is fixedly connected with the upper parts of the vertical frames through bolts. The front end and the rear end of the lower end surface of the bottom plate are respectively connected with the driving wheel 42 and the driven wheel 43 through a shaft and a bearing, and the whole body is in a trolley form. A transmission shaft between the driving wheels 42 is fixed with a gear, the gear is provided with a chain, and the chain is simultaneously connected with a driving gear of the motor 44 to form a driving structure for the carrier trolley 4 to walk.

The driven wheel 43 is connected with the rotating structure 5 as a front wheel of the carrier trolley 4, referring to fig. 4 and 5, the rotating structure 5 is composed of a second motor 51, a transmission gear 54, a transmission rack 55, a steering pull rod 53, a connecting shaft 57, a half shaft 56, a universal joint and the like, the second motor 51 is vertically fixed above the steering pull rod 53, the second motor 51 is connected with a sleeve 52, an output shaft of the second motor 51 is sleeved in the sleeve 52, and the lower end of the sleeve 52 is fixedly communicated with the steering pull rod 53. A transmission gear 54 is fixed at the lower end of the output shaft of the second motor 51, the transmission gear 54 is meshed with a transmission rack 55, and the transmission rack 55 is sleeved in the inner cavity of the steering pull rod 53. Two ends of the transmission rack 55 are respectively hinged with a middle pull rod, the other end of the middle pull rod is connected with one end of a half shaft 56, and the other end of the half shaft 56 is connected with the driven wheel 43 through a universal joint. A connecting shaft 57 is hinged between the two half shafts 56.

The energy control mechanism is composed of a battery pack 7, an RTK positioner 6, a controller 8 and the like. The battery pack 7 is fixed on the bottom plate, and the battery pack 7 is electrically connected with the first speed reducing motor 31, the vibration motor 2, the motor 44, the second motor 51, the RTK positioner 6 and the controller 8 respectively to provide electric energy for the first speed reducing motor, the vibration motor 2, the motor 44, the RTK positioner 6 and the controller 8. The RTK positioner 6 is fixed on the upper portion of the front end of the stand, and the RTK positioner 6, the first speed reducing motor 31, the vibrating motor 2, the motor 44 and the second motor 51 are respectively in communication connection with the controller 8. The RTK positioner 6 is used to acquire position information of the device and transmit the information to the controller 8. The controller 8 is fixed at the front end of the bottom plate and is in communication connection with the starting control switch, and sends commands to control the starting and stopping of the motor 44 of the carrier trolley 4, the spiral ash spraying, the starting and stopping of the vibration motor 2 and the traveling direction of the carrier trolley 4 according to the input coordinate information.

The controller 8 sends the real-time position coordinate to the real-time position coordinate according to the RTK positioner 6, compares the real-time position coordinate with the input target position coordinate, gives a nearest path if the result is inconsistent, sends a starting signal to the motor 44 to drive the trolley to move forwards, and simultaneously sends a signal to the second motor 51 to control the second motor 51 to rotate forwards and backwards, the second motor 51 rotates to drive the transmission gear 54 to rotate, the transmission rack 55 moves to pull the half shaft 56 to rotate, the driven front wheel rotates to control the carrier trolley 4 to rotate, and therefore the effect of controlling the carrier trolley 4 to move left and right is achieved.

The utility model has the following advantages: large-scale line sprinkling and lofting are carried out by using a machine, manual lofting is replaced, the burden of human is reduced, and occupational diseases are effectively prevented; the device is convenient and quick, and can improve the line sprinkling efficiency, shorten the line sprinkling time and save the construction period through mechanical operation; the line sprinkling lofting device is accurate, and can sprinkle lines by using the satellite positioning function, so that the line sprinkling precision is improved; the mechanical electrification principle is skillfully utilized, the traditional clumsy line sprinkling method is replaced, the construction process is improved, and meanwhile, the muscle liberation of lofting personnel is realized.

Finally, it is noted that: the above-mentioned list is only the preferred embodiment of the present invention, and naturally those skilled in the art can make modifications and variations to the present invention, which should be considered as the protection scope of the present invention provided they are within the scope of the claims of the present invention and their equivalents.

Claims (3)

1. A full-automatic lofting and line-sprinkling device comprises an ash storage mechanism, a carrier trolley and an energy control mechanism; it is characterized in that the preparation method is characterized in that,

the ash storage mechanism comprises a storage box, a vibration motor and a material guide pipe, the material guide pipe is communicated with the lower end of the storage box, the vibration motor is arranged on the side wall of the storage box, and the storage box is fixed on the carrier trolley;

the carrier trolley comprises a beam frame, a driving wheel, a driven wheel, a motor and a rotating structure, wherein two ends of the beam frame are respectively connected with the driving wheel and the driven wheel, the driving wheel is connected with the motor, and the driven wheel is connected with the rotating structure;

the energy control mechanism comprises a battery pack, an RTK positioner and a controller, wherein the battery pack and the RTK positioner are respectively in communication connection with the controller and are fixed on the beam frame.

2. The fully automatic lofting and line spreading device of claim 1, wherein a material conveying auxiliary conveyor is arranged in the material guide pipe, the material conveying auxiliary conveyor comprises a conveying screw rod and a first motor, the first motor is in communication connection with the controller, the first motor is fixed at the upper end of the material guide pipe, an output shaft of the first motor is connected with the conveying screw rod through a coupler, the conveying screw rod is sleeved in the material guide pipe, and the material guide pipe is arranged obliquely downwards.

3. The full-automatic lofting and sprinkling device according to claim 1, wherein the rotating structure comprises a second motor, a transmission gear, a transmission rack, a steering pull rod, a half shaft and a universal joint, the second motor is in communication connection with the controller, the transmission gear is fixed on an output shaft of the second motor and is meshed with the transmission rack, the transmission rack is fixed in an inner cavity of the steering pull rod, two ends of the transmission rack are respectively hinged with an intermediate pull rod, the end part of the intermediate pull rod is connected with one end of the half shaft, and the other end of the half shaft is connected with the driven wheel through the universal joint; a connecting shaft is hinged between the two half shafts.

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