CN206254017U - Pipeline outer wall derusting device - Google Patents
Pipeline outer wall derusting device Download PDFInfo
- Publication number
- CN206254017U CN206254017U CN201621338654.6U CN201621338654U CN206254017U CN 206254017 U CN206254017 U CN 206254017U CN 201621338654 U CN201621338654 U CN 201621338654U CN 206254017 U CN206254017 U CN 206254017U
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- Prior art keywords
- pipeline
- drive mechanism
- fixture
- guide rail
- grinding tool
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Abstract
The utility model discloses a kind of pipeline outer wall derusting device, including support, pipeline drive mechanism, fixture, guide rail, grinding tool, sprocket drive, sprocket wheel and chain；The pipeline drive mechanism and fixture are separately fixed at the two ends top of the support, and pipe level is connected between the output shaft of the pipeline drive mechanism and the fixture；The guide rail is fixed on the bracket, and the other end is extended to from one end of pipeline along conduit axis direction；The grinding tool is arranged on the top of the guide rail by the wheel of its underpart；The output shaft of the sprocket drive connects the sprocket wheel, the chain between two sprocket wheels being located at below the guide rail, the direction of advance of the chain along the guide rail bearing of trend, the chain connects the grinding tool.The utility model has the advantage of：Improve operating efficiency, reduce labour intensity, equipment opens, stop can remote operation, reduce potential safety hazard, reduce the dust in work progress and noise pollution.
Description
Technical field
The utility model is related to a kind of pipeline derusting device, more particularly to a kind of pipeline outer wall derusting device.
Background technology
Most of impermanent tunnel pipeline needs to recycle under mine, and pipeline is seamless steel pipe or spiral welded pipe, is passed through
Flange is connected.Because the damage in subsurface environment complexity and production process to pipeline, many corrosions of pipeline after recovery are serious, surface is miscellaneous
Thing is more.Be ensure construction quality and safety in production, pipeline had to pass through before being installed again after reclaiming select, it is inside and outside rust cleaning, anti-
Rotten rear is reusable.Outer wall rust cleaning is carried out using modes such as percussion vibrations, angle grinder polishings in conventional pipeline refurbishment process,
It is full artificial construction, labour intensity is big in work progress, low production efficiency, it is impossible to meet Production requirement, noise and dust pollution
Greatly, big to human health damage, angle grinder safe operation hidden danger is more.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of pipeline outer wall rust cleaning dress for improving operating efficiency
Put.
The utility model is to solve above-mentioned technical problem by the following technical programs：Pipeline outer wall derusting device, including
Support, pipeline drive mechanism, fixture, guide rail, grinding tool, sprocket drive, sprocket wheel and chain；The pipeline drive mechanism and folder
Tool is separately fixed at the two ends top of the support, and pipe level is connected to the output shaft and the folder of the pipeline drive mechanism
Between tool；The guide rail is fixed on the bracket, and the other end is extended to from one end of pipeline along conduit axis direction；The mill
Tool is arranged on the top of the guide rail by the wheel of its underpart；The output shaft of the sprocket drive connects the sprocket wheel,
The chain between two sprocket wheels being located at below the guide rail, the direction of advance of the chain along the guide rail extension side
To the chain connects the grinding tool.
Used as the technical scheme of optimization, the pipeline drive mechanism and sprocket drive are using connection reducing gear
Motor.
Used as the technical scheme of optimization, the start-stop button of the pipeline drive mechanism and sprocket drive is connected to automatically controlled
Case.
Used as the technical scheme of optimization, the fixture uses the start-stop button of electric drive hydraulic thruster, the fixture to be connected to
On electric cabinet.
Used as the technical scheme of optimization, the two ends of the grinding tool moving range are provided with limit switch, and limit switch is connected to
On electric cabinet.
Used as the technical scheme of optimization, the output shaft of the pipeline drive mechanism and the end of the fixture are connected to
Flange, is fixed with alignment pin in the bolt hole of the flange, pipeline by the flange be connected to the pipeline drive mechanism with
Between fixture.
Used as the technical scheme of optimization, the grinding tool includes the steel wire rust cleaning set of open-close type, and the rust cleaning set is enclosed in pipe
Outside road.
As the technical scheme of optimization, dust collect plant is hung with below the grinding tool.
Used as the technical scheme of optimization, the bottom of the support is provided with wheel.
Used as the technical scheme of optimization, the support and guide rail use channel-section steel.
The utility model has the advantage of：Operating efficiency is improve, labour intensity is reduced, equipment is opened, stops remotely to grasp
Make, reduce potential safety hazard, reduce the dust in work progress and noise pollution.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model pipeline outer wall derusting device.
Fig. 2 is the structural representation of the utility model grinding tool.
Specific embodiment
As shown in Figure 1-2, pipeline outer wall derusting device, including support 1, pipeline drive mechanism 2, fixture 3, guide rail 4, grinding tool
5th, sprocket drive 6, sprocket wheel 7 and chain 8.
Support 1 is made of the welding of 10# channel-section steels, and the bottom of the front and back end of support 1 is provided with wheel 11, and wheel 11 uses steel
Wheel, support 1 can be moved easily according to place demand.
Pipeline drive mechanism 2 is bolted on the one of support 1 using the motor for connecting adjustable speed reduction box, reduction box
End top, adjustable speed reduction box can adjust rotating speed according to pipeline diameter.
Fixture 3 uses electric drive hydraulic thruster, fixture 3 to be fixed on the other end top of support 1.
The output shaft of pipeline drive mechanism 2 and the end of fixture 3 are connected to flange 9, welding in the bolt hole of flange 9
Have alignment pin, by alignment pin can the flanged pipeline of quick-clamping, pipeline is connected horizontally on pipeline drive mechanism 2 by flange 9
Between fixture 3, the replaceable different size of flange 9, to adapt to the pipeline of different tube diameters.
The flange 9 being connected on fixture 3 can be movable with push rod, is convenient for changing pipeline.
Guide rail 4 uses 10# channel-section steels, guide rail 4 to be welded on support 1, extended to from one end of pipeline along conduit axis direction
The other end.
Grinding tool 5 includes the steel wire rust cleaning set 51 of open-close type, and rust cleaning set 51 is enclosed in outside pipeline.
Grinding tool 5 is located at the top of guide rail 4, and the wheel of its underpart is arranged in guide rail 4, and the wheel of grinding tool 5 uses steel wheel.
The lower section of grinding tool 5 hangs with dust collect plant 10, and dust collect plant 10 uses dust bucket.
Sprocket drive 6 is bolted on support 1 using the motor for connecting reduction box, reduction box, chain wheel driving
The output shaft of motivation structure 6 connects sprocket wheel 7 by shaft coupling, chain 8 around being located between two sprocket wheels 7 of the lower section of guide rail 4, chain 8
Direction of advance along guide rail 4 bearing of trend.
Chain 8 connects grinding tool 5, and grinding tool 5 is moved forward and backward under the drive of chain 8.
The two ends of the moving range of grinding tool 5 are provided with limit switch, are capable of achieving autostop or automatic reverse function.
Pipeline drive mechanism 2, fixture 3, the start button of sprocket drive 6 and the moving range two ends of grinding tool 5 it is spacing
Switch is all connected on the integrated electricity controlled module of electric cabinet.
The power of integrated electricity controlled module is 380v AC powers in workshop, and start button and limit switch are 12v low tensions
Source control relay action, high and low pressure isolation, safe operation reliability.
When carrying out the rust cleaning of pipeline outer wall, 2 people lift pipeline, and 1 people operates the start button of fixture 3, the interior original of adapting device
Some stock shelfs, transfer bin and fork truck loading, unloading pipeline, reduce original a large amount of a dead lift workloads.Pipeline is fixed
Afterwards, the rust cleaning set 51 of grinding tool 5 is enclosed in outside pipeline, the both sides of grinding tool 5 is tightened using bolt.Then pipeline driving machine is started
The start button of structure 2 and sprocket drive 6, pipeline rotates under the drive of pipeline drive mechanism 2, while grinding tool 5 is in chain 8
Drive under moved forward along guide rail 4, in the rotary course of pipeline and the moving process of grinding tool 5 by eliminate rust set 51 arrangement
Steel wire realizes rust removing function.Grinding tool 5 is automatically stopped after moving at limit switch, you can complete an outer wall rust cleaning work for pipeline
Make.
The start and stop of pipeline outer wall derusting device can remote operation, operating personnel only need to the loading, unloading after equipment autostop
Pipeline, is not directly contacted with moving component or operation machine, safe and efficient.The grinding tool 5 of enclosed and making for dust collect plant 10
With the dust pollution and operating noise that reduce in work progress.
Protoplast's work rust cleaning mode, 4 cun or 6 writing brush roads, 2 people's per tour are about processed 10, use the utility model pipeline outer wall
After derusting device, 2 people's per tour can process about 50.The more original technique of operating efficiency improves 5 times, and significantly reduces workman's
Labour intensity.
The all components of equipment are common used material processing, assembled gained, and simple structure, operation, maintenance are convenient.
Preferred embodiment of the present utility model is the foregoing is only, is not used to limit the utility model, it is all in this practicality
Any modification, equivalent and improvement made within new spirit and principle etc., should be included in guarantor of the present utility model
Within the scope of shield.
Claims (10)
1. a kind of pipeline outer wall derusting device, it is characterised in that：Including support (1), pipeline drive mechanism (2), fixture (3), lead
Rail (4), grinding tool (5), sprocket drive (6), sprocket wheel (7) and chain (8)；The pipeline drive mechanism (2) and fixture (3) point
Be not fixed on the support (1) two ends top, pipe level be connected to the output shaft of the pipeline drive mechanism (2) with it is described
Between fixture (3)；The guide rail (4) is fixed on the support (1), is extended to separately from one end of pipeline along conduit axis direction
One end；The grinding tool (5) is arranged on the top of the guide rail (4) by the wheel of its underpart；The sprocket drive (6)
Output shaft connects the sprocket wheel (7), and the chain (8) is described between two sprocket wheels (7) being located at below the guide rail (4)
The direction of advance of chain (8) along the guide rail (4) bearing of trend, the chain (8) connects the grinding tool (5).
2. pipeline outer wall derusting device as claimed in claim 1, it is characterised in that：The pipeline drive mechanism (2) and sprocket wheel
Drive mechanism (6) is using the motor of connection reducing gear.
3. pipeline outer wall derusting device as claimed in claim 2, it is characterised in that：The pipeline drive mechanism (2) and sprocket wheel
The start-stop button of drive mechanism (6) is connected to electric cabinet.
4. pipeline outer wall derusting device as claimed in claim 3, it is characterised in that：The fixture (3) is pushed away using electric hydaulic
Bar, the start-stop button of the fixture (3) is connected to electric cabinet.
5. pipeline outer wall derusting device as claimed in claim 3, it is characterised in that：The two ends of grinding tool (5) moving range
Limit switch is provided with, limit switch is connected to electric cabinet.
6. pipeline outer wall derusting device as claimed in claim 1, it is characterised in that：The output of the pipeline drive mechanism (2)
The end of axle and the fixture (3) is connected to flange (9), and alignment pin, pipeline are fixed with the bolt hole of the flange (9)
It is connected between the pipeline drive mechanism (2) and fixture (3) by the flange (9).
7. pipeline outer wall derusting device as claimed in claim 1, it is characterised in that：The steel of the grinding tool (5) including open-close type
Silk rust cleaning set (51), rust cleaning set (51) is enclosed in outside pipeline.
8. pipeline outer wall derusting device as claimed in claim 1, it is characterised in that：Dust is hung with below the grinding tool (5)
Device (10).
9. pipeline outer wall derusting device as claimed in claim 1, it is characterised in that：The bottom of the support (1) is provided with wheel
Sub (11).
10. pipeline outer wall derusting device as claimed in claim 1, it is characterised in that：The support (1) and guide rail (4) are adopted
Use channel-section steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621338654.6U CN206254017U (en) | 2016-12-08 | 2016-12-08 | Pipeline outer wall derusting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621338654.6U CN206254017U (en) | 2016-12-08 | 2016-12-08 | Pipeline outer wall derusting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206254017U true CN206254017U (en) | 2017-06-16 |
Family
ID=59028131
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621338654.6U Active CN206254017U (en) | 2016-12-08 | 2016-12-08 | Pipeline outer wall derusting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206254017U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107900803A (en) * | 2017-12-08 | 2018-04-13 | 梁君胜 | A kind of bridge construction steel pipe derusting equipment |
| CN108381354A (en) * | 2018-03-15 | 2018-08-10 | 陈善兰 | One kind is from feeding type pole automatic sander |
| CN108453574A (en) * | 2018-03-15 | 2018-08-28 | 陈善兰 | A kind of bar grinding apparatus |
| CN109262427A (en) * | 2018-09-14 | 2019-01-25 | 江阴市长泾车船附件有限公司 | A kind of metal bar spray equipment for intermetallic composite coating |
| CN109434647A (en) * | 2018-09-17 | 2019-03-08 | 北京中渝工程技术研究院 | A kind of engineering services derusting component |
| CN110883665A (en) * | 2019-12-05 | 2020-03-17 | 江西清科九扬智能装备有限公司 | Steel pipe polishing robot |
| CN111113160A (en) * | 2018-11-01 | 2020-05-08 | 东泰高科装备科技有限公司 | Online polishing device and polishing method for rotary target |
-
2016
- 2016-12-08 CN CN201621338654.6U patent/CN206254017U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107900803A (en) * | 2017-12-08 | 2018-04-13 | 梁君胜 | A kind of bridge construction steel pipe derusting equipment |
| CN108381354A (en) * | 2018-03-15 | 2018-08-10 | 陈善兰 | One kind is from feeding type pole automatic sander |
| CN108453574A (en) * | 2018-03-15 | 2018-08-28 | 陈善兰 | A kind of bar grinding apparatus |
| CN109262427A (en) * | 2018-09-14 | 2019-01-25 | 江阴市长泾车船附件有限公司 | A kind of metal bar spray equipment for intermetallic composite coating |
| CN109434647A (en) * | 2018-09-17 | 2019-03-08 | 北京中渝工程技术研究院 | A kind of engineering services derusting component |
| CN111113160A (en) * | 2018-11-01 | 2020-05-08 | 东泰高科装备科技有限公司 | Online polishing device and polishing method for rotary target |
| CN110883665A (en) * | 2019-12-05 | 2020-03-17 | 江西清科九扬智能装备有限公司 | Steel pipe polishing robot |
| CN110883665B (en) * | 2019-12-05 | 2021-09-10 | 江西省致能智造产业技术研究有限公司 | Steel pipe polishing robot |
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