CN206254017U - Pipeline outer wall derusting device - Google Patents

Pipeline outer wall derusting device Download PDF

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Publication number
CN206254017U
CN206254017U CN201621338654.6U CN201621338654U CN206254017U CN 206254017 U CN206254017 U CN 206254017U CN 201621338654 U CN201621338654 U CN 201621338654U CN 206254017 U CN206254017 U CN 206254017U
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China
Prior art keywords
pipeline
drive
derusting
fixture
guide rail
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Active
Application number
CN201621338654.6U
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Chinese (zh)
Inventor
有力
洪涛
魏晶
姜保军
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Huainan Mining Group Co Ltd
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Huainan Mining Group Co Ltd
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Priority to CN201621338654.6U priority Critical patent/CN206254017U/en
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Abstract

The utility model discloses a kind of pipeline outer wall derusting device, including support, pipeline drive mechanism, fixture, guide rail, grinding tool, sprocket drive, sprocket wheel and chain;The pipeline drive mechanism and fixture are separately fixed at the two ends top of the support, and pipe level is connected between the output shaft of the pipeline drive mechanism and the fixture;The guide rail is fixed on the bracket, and the other end is extended to from one end of pipeline along conduit axis direction;The grinding tool is arranged on the top of the guide rail by the wheel of its underpart;The output shaft of the sprocket drive connects the sprocket wheel, the chain between two sprocket wheels being located at below the guide rail, the direction of advance of the chain along the guide rail bearing of trend, the chain connects the grinding tool.The utility model has the advantage of:Improve operating efficiency, reduce labour intensity, equipment opens, stop can remote operation, reduce potential safety hazard, reduce the dust in work progress and noise pollution.

Description

Pipeline outer wall derusting device
Technical field
The utility model is related to a kind of pipeline derusting device, more particularly to a kind of pipeline outer wall derusting device.
Background technology
Most of impermanent tunnel pipeline needs to recycle under mine, and pipeline is seamless steel pipe or spiral welded pipe, is passed through Flange is connected.Because the damage in subsurface environment complexity and production process to pipeline, many corrosions of pipeline after recovery are serious, surface is miscellaneous Thing is more.Be ensure construction quality and safety in production, pipeline had to pass through before being installed again after reclaiming select, it is inside and outside rust cleaning, anti- Rotten rear is reusable.Outer wall rust cleaning is carried out using modes such as percussion vibrations, angle grinder polishings in conventional pipeline refurbishment process, It is full artificial construction, labour intensity is big in work progress, low production efficiency, it is impossible to meet Production requirement, noise and dust pollution Greatly, big to human health damage, angle grinder safe operation hidden danger is more.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of pipeline outer wall rust cleaning dress for improving operating efficiency Put.
The utility model is to solve above-mentioned technical problem by the following technical programs:Pipeline outer wall derusting device, including Support, pipeline drive mechanism, fixture, guide rail, grinding tool, sprocket drive, sprocket wheel and chain;The pipeline drive mechanism and folder Tool is separately fixed at the two ends top of the support, and pipe level is connected to the output shaft and the folder of the pipeline drive mechanism Between tool;The guide rail is fixed on the bracket, and the other end is extended to from one end of pipeline along conduit axis direction;The mill Tool is arranged on the top of the guide rail by the wheel of its underpart;The output shaft of the sprocket drive connects the sprocket wheel, The chain between two sprocket wheels being located at below the guide rail, the direction of advance of the chain along the guide rail extension side To the chain connects the grinding tool.
Used as the technical scheme of optimization, the pipeline drive mechanism and sprocket drive are using connection reducing gear Motor.
Used as the technical scheme of optimization, the start-stop button of the pipeline drive mechanism and sprocket drive is connected to automatically controlled Case.
Used as the technical scheme of optimization, the fixture uses the start-stop button of electric drive hydraulic thruster, the fixture to be connected to On electric cabinet.
Used as the technical scheme of optimization, the two ends of the grinding tool moving range are provided with limit switch, and limit switch is connected to On electric cabinet.
Used as the technical scheme of optimization, the output shaft of the pipeline drive mechanism and the end of the fixture are connected to Flange, is fixed with alignment pin in the bolt hole of the flange, pipeline by the flange be connected to the pipeline drive mechanism with Between fixture.
Used as the technical scheme of optimization, the grinding tool includes the steel wire rust cleaning set of open-close type, and the rust cleaning set is enclosed in pipe Outside road.
As the technical scheme of optimization, dust collect plant is hung with below the grinding tool.
Used as the technical scheme of optimization, the bottom of the support is provided with wheel.
Used as the technical scheme of optimization, the support and guide rail use channel-section steel.
The utility model has the advantage of:Operating efficiency is improve, labour intensity is reduced, equipment is opened, stops remotely to grasp Make, reduce potential safety hazard, reduce the dust in work progress and noise pollution.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model pipeline outer wall derusting device.
Fig. 2 is the structural representation of the utility model grinding tool.
Specific embodiment
As shown in Figure 1-2, pipeline outer wall derusting device, including support 1, pipeline drive mechanism 2, fixture 3, guide rail 4, grinding tool 5th, sprocket drive 6, sprocket wheel 7 and chain 8.
Support 1 is made of the welding of 10# channel-section steels, and the bottom of the front and back end of support 1 is provided with wheel 11, and wheel 11 uses steel Wheel, support 1 can be moved easily according to place demand.
Pipeline drive mechanism 2 is bolted on the one of support 1 using the motor for connecting adjustable speed reduction box, reduction box End top, adjustable speed reduction box can adjust rotating speed according to pipeline diameter.
Fixture 3 uses electric drive hydraulic thruster, fixture 3 to be fixed on the other end top of support 1.
The output shaft of pipeline drive mechanism 2 and the end of fixture 3 are connected to flange 9, welding in the bolt hole of flange 9 Have alignment pin, by alignment pin can the flanged pipeline of quick-clamping, pipeline is connected horizontally on pipeline drive mechanism 2 by flange 9 Between fixture 3, the replaceable different size of flange 9, to adapt to the pipeline of different tube diameters.
The flange 9 being connected on fixture 3 can be movable with push rod, is convenient for changing pipeline.
Guide rail 4 uses 10# channel-section steels, guide rail 4 to be welded on support 1, extended to from one end of pipeline along conduit axis direction The other end.
Grinding tool 5 includes the steel wire rust cleaning set 51 of open-close type, and rust cleaning set 51 is enclosed in outside pipeline.
Grinding tool 5 is located at the top of guide rail 4, and the wheel of its underpart is arranged in guide rail 4, and the wheel of grinding tool 5 uses steel wheel.
The lower section of grinding tool 5 hangs with dust collect plant 10, and dust collect plant 10 uses dust bucket.
Sprocket drive 6 is bolted on support 1 using the motor for connecting reduction box, reduction box, chain wheel driving The output shaft of motivation structure 6 connects sprocket wheel 7 by shaft coupling, chain 8 around being located between two sprocket wheels 7 of the lower section of guide rail 4, chain 8 Direction of advance along guide rail 4 bearing of trend.
Chain 8 connects grinding tool 5, and grinding tool 5 is moved forward and backward under the drive of chain 8.
The two ends of the moving range of grinding tool 5 are provided with limit switch, are capable of achieving autostop or automatic reverse function.
Pipeline drive mechanism 2, fixture 3, the start button of sprocket drive 6 and the moving range two ends of grinding tool 5 it is spacing Switch is all connected on the integrated electricity controlled module of electric cabinet.
The power of integrated electricity controlled module is 380v AC powers in workshop, and start button and limit switch are 12v low tensions Source control relay action, high and low pressure isolation, safe operation reliability.
When carrying out the rust cleaning of pipeline outer wall, 2 people lift pipeline, and 1 people operates the start button of fixture 3, the interior original of adapting device Some stock shelfs, transfer bin and fork truck loading, unloading pipeline, reduce original a large amount of a dead lift workloads.Pipeline is fixed Afterwards, the rust cleaning set 51 of grinding tool 5 is enclosed in outside pipeline, the both sides of grinding tool 5 is tightened using bolt.Then pipeline driving machine is started The start button of structure 2 and sprocket drive 6, pipeline rotates under the drive of pipeline drive mechanism 2, while grinding tool 5 is in chain 8 Drive under moved forward along guide rail 4, in the rotary course of pipeline and the moving process of grinding tool 5 by eliminate rust set 51 arrangement Steel wire realizes rust removing function.Grinding tool 5 is automatically stopped after moving at limit switch, you can complete an outer wall rust cleaning work for pipeline Make.
The start and stop of pipeline outer wall derusting device can remote operation, operating personnel only need to the loading, unloading after equipment autostop Pipeline, is not directly contacted with moving component or operation machine, safe and efficient.The grinding tool 5 of enclosed and making for dust collect plant 10 With the dust pollution and operating noise that reduce in work progress.
Protoplast's work rust cleaning mode, 4 cun or 6 writing brush roads, 2 people's per tour are about processed 10, use the utility model pipeline outer wall After derusting device, 2 people's per tour can process about 50.The more original technique of operating efficiency improves 5 times, and significantly reduces workman's Labour intensity.
The all components of equipment are common used material processing, assembled gained, and simple structure, operation, maintenance are convenient.
Preferred embodiment of the present utility model is the foregoing is only, is not used to limit the utility model, it is all in this practicality Any modification, equivalent and improvement made within new spirit and principle etc., should be included in guarantor of the present utility model Within the scope of shield.

Claims (10)

1. a kind of pipeline outer wall derusting device, it is characterised in that:Including support (1), pipeline drive mechanism (2), fixture (3), lead Rail (4), grinding tool (5), sprocket drive (6), sprocket wheel (7) and chain (8);The pipeline drive mechanism (2) and fixture (3) point Be not fixed on the support (1) two ends top, pipe level be connected to the output shaft of the pipeline drive mechanism (2) with it is described Between fixture (3);The guide rail (4) is fixed on the support (1), is extended to separately from one end of pipeline along conduit axis direction One end;The grinding tool (5) is arranged on the top of the guide rail (4) by the wheel of its underpart;The sprocket drive (6) Output shaft connects the sprocket wheel (7), and the chain (8) is described between two sprocket wheels (7) being located at below the guide rail (4) The direction of advance of chain (8) along the guide rail (4) bearing of trend, the chain (8) connects the grinding tool (5).
2. pipeline outer wall derusting device as claimed in claim 1, it is characterised in that:The pipeline drive mechanism (2) and sprocket wheel Drive mechanism (6) is using the motor of connection reducing gear.
3. pipeline outer wall derusting device as claimed in claim 2, it is characterised in that:The pipeline drive mechanism (2) and sprocket wheel The start-stop button of drive mechanism (6) is connected to electric cabinet.
4. pipeline outer wall derusting device as claimed in claim 3, it is characterised in that:The fixture (3) is pushed away using electric hydaulic Bar, the start-stop button of the fixture (3) is connected to electric cabinet.
5. pipeline outer wall derusting device as claimed in claim 3, it is characterised in that:The two ends of grinding tool (5) moving range Limit switch is provided with, limit switch is connected to electric cabinet.
6. pipeline outer wall derusting device as claimed in claim 1, it is characterised in that:The output of the pipeline drive mechanism (2) The end of axle and the fixture (3) is connected to flange (9), and alignment pin, pipeline are fixed with the bolt hole of the flange (9) It is connected between the pipeline drive mechanism (2) and fixture (3) by the flange (9).
7. pipeline outer wall derusting device as claimed in claim 1, it is characterised in that:The steel of the grinding tool (5) including open-close type Silk rust cleaning set (51), rust cleaning set (51) is enclosed in outside pipeline.
8. pipeline outer wall derusting device as claimed in claim 1, it is characterised in that:Dust is hung with below the grinding tool (5) Device (10).
9. pipeline outer wall derusting device as claimed in claim 1, it is characterised in that:The bottom of the support (1) is provided with wheel Sub (11).
10. pipeline outer wall derusting device as claimed in claim 1, it is characterised in that:The support (1) and guide rail (4) are adopted Use channel-section steel.
CN201621338654.6U 2016-12-08 2016-12-08 Pipeline outer wall derusting device Active CN206254017U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621338654.6U CN206254017U (en) 2016-12-08 2016-12-08 Pipeline outer wall derusting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621338654.6U CN206254017U (en) 2016-12-08 2016-12-08 Pipeline outer wall derusting device

Publications (1)

Publication Number Publication Date
CN206254017U true CN206254017U (en) 2017-06-16

Family

ID=59028131

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201621338654.6U Active CN206254017U (en) 2016-12-08 2016-12-08 Pipeline outer wall derusting device

Country Status (1)

Country Link
CN (1) CN206254017U (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107900803A (en) * 2017-12-08 2018-04-13 梁君胜 A kind of bridge construction steel pipe derusting equipment
CN108381354A (en) * 2018-03-15 2018-08-10 陈善兰 One kind is from feeding type pole automatic sander
CN108453574A (en) * 2018-03-15 2018-08-28 陈善兰 A kind of bar grinding apparatus
CN109262427A (en) * 2018-09-14 2019-01-25 江阴市长泾车船附件有限公司 A kind of metal bar spray equipment for intermetallic composite coating
CN109434647A (en) * 2018-09-17 2019-03-08 北京中渝工程技术研究院 A kind of engineering services derusting component
CN110883665A (en) * 2019-12-05 2020-03-17 江西清科九扬智能装备有限公司 Steel pipe polishing robot

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107900803A (en) * 2017-12-08 2018-04-13 梁君胜 A kind of bridge construction steel pipe derusting equipment
CN108381354A (en) * 2018-03-15 2018-08-10 陈善兰 One kind is from feeding type pole automatic sander
CN108453574A (en) * 2018-03-15 2018-08-28 陈善兰 A kind of bar grinding apparatus
CN109262427A (en) * 2018-09-14 2019-01-25 江阴市长泾车船附件有限公司 A kind of metal bar spray equipment for intermetallic composite coating
CN109434647A (en) * 2018-09-17 2019-03-08 北京中渝工程技术研究院 A kind of engineering services derusting component
CN110883665A (en) * 2019-12-05 2020-03-17 江西清科九扬智能装备有限公司 Steel pipe polishing robot

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