CN216807061U

CN216807061U - Special-shaped steel wire vibrations material feeding unit

Info

Publication number: CN216807061U
Application number: CN202122790412.8U
Authority: CN
Inventors: 夏金良; 徐金胜; 吴兆刚; 王楚
Original assignee: Suzhou Chaoqun Intelligent Technology Co ltd
Current assignee: Suzhou Chaoqun Intelligent Technology Co ltd
Priority date: 2021-11-15
Filing date: 2021-11-15
Publication date: 2022-06-24
Anticipated expiration: 2031-11-15

Abstract

The utility model relates to a special-shaped steel wire vibration feeding device which comprises a steel wire feeding mechanism and a steel wire profiling positioning support plate, wherein the steel wire profiling positioning support plate is used for bearing a special-shaped steel wire and comprises a first section of an upper steel wire, a second section of the upper steel wire, and a third section of the upper steel wire, wherein the second section of the upper steel wire moves forwards, a first linear vibrator is arranged below the first section, a second linear vibrator is arranged below the second section, and a third linear vibrator is arranged below the third section; a fixing frame is arranged at the third section; one side of the steel wire profiling positioning carrier plate is provided with a positioning plate; the steel wire separating mechanism comprises a plurality of material separating cylinders and a blocking cylinder, the blocking cylinder is arranged on one side of the fixing frame, and the material separating cylinders are arranged on the other side of the fixing frame; when the second section and the third section are both provided with steel wires, the cylinder is blocked; and when the third section of material distribution is carried out, the material distribution cylinder acts to separate the front steel wire and the rear steel wire of the third section. The steel wire feeding device realizes the feeding, separation and angle adjustment of steel wires, improves the feeding efficiency and reduces the manual operation intensity.

Description

Special-shaped steel wire vibrations material feeding unit

Technical Field

The utility model relates to the technical field of feeding devices, in particular to a special-shaped steel wire vibration feeding device.

Background

Currently, as shown in fig. 6, the wire profile 24 includes a first end portion 2401, a first frame 2402, a second frame 2404 and a second end portion 2406 connected end to end in sequence, the first end portion 2401 and the second end portion 2406 are wound into an open loop, a protruding portion 2403 is disposed between the first frame 2402 and the second frame 2404, the cross-sectional shape of the protruding portion 2403 is U-shaped, a bent portion 2405 is disposed between the second frame 2404 and the second end portion 2406, and an angle of the bent portion 2405 is 90 °. For feeding of the special-shaped steel wires, the special-shaped steel wires on the market are operated purely by manpower without a corresponding feeding device, the condition consumes a large amount of labor time cost, and the efficiency and the quality are low.

To this kind of traditional pure man's work mode, the artifical steel wire of taking, put into the mould, take off the product after injection moulding, mode inefficiency like this, the defective rate of product is high to, manual work's intensity is big, and the cost of labor is high.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model discloses a special-shaped steel wire vibration feeding device.

The technical scheme adopted by the utility model is as follows:

a vibrating feeding device for a special-shaped steel wire comprises

The steel wire feeding mechanism comprises a steel wire profiling positioning carrier plate for bearing a special-shaped steel wire, wherein the steel wire profiling positioning carrier plate comprises a first section for loading the steel wire, a second section for advancing the steel wire and a third section for advancing the steel wire, a first linear vibrator is arranged below the first section, a second linear vibrator is arranged below the second section, and a third linear vibrator is arranged below the third section;

a fixed frame is arranged at the third section; a positioning plate is arranged on one side of the steel wire profiling positioning carrier plate;

the steel wire separating mechanism comprises a plurality of material separating cylinders and a blocking cylinder, the blocking cylinder is installed on one side of the fixing frame, and the material separating cylinders are installed on the other side of the fixing frame; when the second section and the third section both have steel wires, the blocking cylinder acts; and when the third section is used for distributing materials, the material distributing cylinder acts to separate the front steel wire and the rear steel wire of the third section.

The method is further technically characterized in that: the guide strips are arranged on two sides of the steel wire profiling positioning support plate and are arranged along the length direction of the steel wire profiling positioning support plate.

The method is further technically characterized in that: the material distributing cylinder comprises a pneumatic clamping jaw, and the movable part of the pneumatic clamping jaw is connected with a clamping finger.

The method is further technically characterized in that: the clamp finger comprises a body, wherein the body comprises a first connecting part, a second connecting part and a third connecting part, the first connecting part and the second connecting part are perpendicular to each other, the second connecting part and the third connecting part are perpendicular to each other, and the third connecting part is a tip.

The method is further technically characterized in that: still include steel wire angle adjustment mechanism, steel wire angle adjustment mechanism includes the angle adjustment cylinder, the angle adjustment cylinder with divide the material cylinder to install in same one side, the profile modeling clamping jaw is connected to the movable part of angle adjustment cylinder, works as one the dysmorphism steel wire is reaching the locating plate, the action of angle adjustment cylinder will the fixed angle of dysmorphism steel wire.

The method is further technically characterized in that: the profiling clamping jaw comprises a positioning block, and the positioning block is provided with a positioning groove with a V-shaped cross section.

The method is further technically characterized in that: the special-shaped steel wire comprises a first end portion, a first framework, a second framework and a second end portion which are sequentially connected end to end, the first end portion and the second end portion are in an annular shape and are wound to form an opening, a protruding portion is arranged between the first framework and the second framework, the cross section of the protruding portion is in a U shape, a bending portion is arranged between the second framework and the second end portion, and the angle of the bending portion is 90 degrees.

The method is further technically characterized in that: the first end portion, the first framework, the second framework and the second end portion are integrally formed.

The method is further technically characterized in that: the steel wire feeding mechanism and the steel wire separating mechanism are arranged on the base plate, and a shock absorber is arranged below the base plate.

The method is further technically characterized in that: an included angle is formed between the steel wire feeding mechanism and the base plate.

Compared with the prior art, the technical scheme of the utility model has the following advantages:

1. the steel wire feeding mechanism adopts a three-section splicing type, when the previous two sections detect that no steel wire exists, manual material supplementing can be prompted, the steel wire feeding mechanism has the stability of continuous production, and shutdown production caused by manual material shortage is reduced.

2. The steel wire positioning carrier plate adopts a profiling design, has a fool-proof function, and reduces the artificial failure rate.

3. According to the utility model, the separation and angle adjustment of the steel wire adopt the professional material distribution cylinder and clamping fingers and the angle adjustment cylinder and profiling clamping jaws, so that the final angle requirement of the special-shaped steel wire is stably realized.

4. The utility model can adopt a modular design, and the quick-plugging ports are used before each module, thereby being convenient for maintenance and product replacement production.

Drawings

In order that the present disclosure may be more readily and clearly understood, reference will now be made in detail to the present disclosure, examples of which are illustrated in the accompanying drawings.

Fig. 1 is a schematic structural view of the present invention.

Fig. 2 is a side view of the present invention.

Fig. 3 is a schematic view of the dispensing cylinder.

Fig. 4 is an enlarged schematic view at a in fig. 1.

Fig. 5 is a schematic representation of the use of the present invention.

Figure 6 is a schematic view of a wire profile.

The specification reference numbers indicate: 1. a work table; 2. a first feeding module; 3. a second feeding module; 4. a third feeding module; 5. a steel wire feeding mechanism; 6. a steel wire separating mechanism; 7. a steel wire angle adjusting mechanism; 8. a material distributing cylinder; 801. a pneumatic clamping jaw; 802. clamping fingers; 9. an angle adjusting cylinder; 10. positioning a plate; 11. profiling clamping jaws; 12. a sensor; 13. a guide strip; 14. a blocking cylinder; 15. a first stage; 16. a second stage; 17. a third stage; 18. a first linear vibrator; 19. a second linear vibrator; 20. a third linear vibrator; 21. a substrate; 22. a shock absorber; 23. a steel wire profiling positioning support plate; 24. a special-shaped steel wire; 2401. a first end portion; 2402. a first skeleton; 2403. a projection; 2404. a second skeleton; 2405. a bending section; 2406. a second end portion.

Detailed Description

The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.

The foregoing and other technical matters, features and effects of the present invention will be apparent from the following detailed description of the embodiments, which is to be read in connection with the accompanying drawings. Directional terms as referred to in the following examples, for example: up, down, left, right, front or rear, etc., are simply directions with reference to the drawings. Therefore, the directional terminology used is for the purpose of describing, but not limiting, the utility model, and moreover, like reference numerals designate like elements throughout the embodiments.

Example 1:

referring to fig. 1 and 2, the shaped steel wire vibration feeding device is used for feeding the shaped steel wires 24.

As shown in fig. 6, the wire profile 24 includes a first end portion 2401, a first frame 2402, a second frame 2404 and a second end portion 2406 which are sequentially connected end to end and integrally formed, the first end portion 2401 and the second end portion 2406 are wound into an open loop, a protruding portion 2403 is disposed between the first frame 2402 and the second frame 2404, the protruding portion 2403 is U-shaped in cross section, a bent portion 2405 is disposed between the second frame 2404 and the second end portion 2406, and an angle of the bent portion 2405 is 90 °.

It includes: the steel wire feeding mechanism 5 comprises a steel wire profiling positioning carrier plate 23 for bearing a profiled steel wire 24, and the shape of the steel wire profiling positioning carrier plate 23 is matched with that of the profiled steel wire 24. The steel wire profiling positioning carrier plate 23 comprises a first section 15 of an upper steel wire, a second section 16 of the steel wire moving forwards and a third section 17 of the steel wire moving forwards, wherein a first linear vibrator 18 is arranged below the first section 15, a second linear vibrator 19 is arranged below the second section 16, and a third linear vibrator 20 is arranged below the third section 17.

And a fixed frame is arranged at the third section 17. A positioning plate 10 is arranged on one side of a steel wire profiling positioning carrier plate 23, a sensor 12 is arranged on the positioning plate 10, and the sensor 12 is used for detecting the position of a profiled steel wire 24.

The guide strips 13 are arranged on two sides of the steel wire profiling positioning carrier plate 23, and the guide strips 13 are arranged along the length direction of the steel wire profiling positioning carrier plate 23.

As shown in fig. 3, the wire separating mechanism 6 includes a plurality of separating cylinders 8 and a blocking cylinder 14, the blocking cylinder 14 is installed on one side of the fixing frame, and the separating cylinders 8 are installed on the other side of the fixing frame. When the second section 16 and the third section 17 both have steel wires, the cylinder 14 is blocked from operation. When the third section 17 is used for material distribution, the material distribution cylinder 8 acts to separate the front steel wire and the rear steel wire of the third section 17.

The material distributing cylinder 8 comprises a pneumatic clamping jaw 801, and the movable part of the pneumatic clamping jaw 801 is connected with a clamping finger 802. The clamp finger 802 includes a body including a first connecting portion, a second connecting portion and a third connecting portion, the first connecting portion and the second connecting portion being perpendicular to each other, the second connecting portion and the third connecting portion being perpendicular to each other, and the third connecting portion being pointed.

The steel wire angle adjusting mechanism 7, steel wire angle adjusting mechanism 7 include angle adjustment cylinder 9, and angle adjustment cylinder 9 and branch material cylinder 8 are installed in same one side, and the profile modeling clamping jaw 11 is connected to angle adjustment cylinder 9's movable part, and when a shaped steel wire 24 is reaching locating plate 10, angle adjustment cylinder 9 action is fixed into standard angle with shaped steel wire 24.

As shown in fig. 4, the profiling clamping jaw 11 includes a positioning block, and the positioning block is provided with a positioning groove with a V-shaped cross section.

The base plate 21, the wire feeding mechanism 5, the wire separating mechanism 6 and the wire angle adjusting mechanism 7 are all installed above the base plate 21, and the shock absorber 22 is installed below the base plate 21.

Example 2:

as shown in fig. 5, the special-shaped steel wire vibration feeding device comprises a first feeding module 2, a second feeding module 3 and a third feeding module 4, wherein the second feeding module 3 and the third feeding module 4 are both installed on a workbench 1, and the first feeding module 2 is installed on the second feeding module 3 and the third feeding module 4.

The first feeding module 2, the second feeding module 3 and the third feeding module 4 can work simultaneously, and the conveying efficiency of the special-shaped steel wires 24 is improved.

The first feeding module 2, the second feeding module 3 and the third feeding module 4 all comprise a steel wire feeding mechanism 5, and comprise a steel wire profiling positioning support plate 23 for bearing a profiled steel wire 24, and the shape of the steel wire profiling positioning support plate 23 is matched with the shape of the profiled steel wire 24. The steel wire profiling positioning carrier plate 23 comprises a first section 15 of an upper steel wire, a second section 16 of the steel wire moving forwards and a third section 17 of the steel wire moving forwards, wherein a first linear vibrator 18 is arranged below the first section 15, a second linear vibrator 19 is arranged below the second section 16, and a third linear vibrator 20 is arranged below the third section 17.

The installation principle of the utility model is as follows:

the steel wire feeding mechanism 5 adopts a three-section splicing mode of a first section 15, a second section 16 and a third section 17, and is composed of a first linear vibrator 18, a second linear vibrator 19, a third linear vibrator 20 and a steel wire profiling positioning carrier plate 23, the profiled steel wire 24 is moved forwards on the steel wire profiling positioning carrier plate 23 through vibration, a guide strip 13 is arranged above the profiled steel wire 24, and the profiled steel wire 24 is prevented from being stacked up and down.

The first linear vibrator 18, the second linear vibrator 19 and the third linear vibrator 20 are all mounted on the base plate 21, and the shock absorber 22 is mounted below the base plate 21, so that the overall vibration of the equipment is reduced, and the stability of the equipment is ensured.

The steel wire separating mechanism 7 adopts 4 groups of material separating cylinders 8 and clamping jaws to separate two adjacent steel wires. The steel wire angle adjusting mechanism 11 adopts an angle adjusting cylinder 9 and a profiling clamping jaw, and is positioned into different angles according to requirements.

The working principle of the utility model is as follows:

an operator loads materials on the first section 15 of the steel wire profiling positioning carrier plate 23, the first linear vibrator 18 vibrates the special-shaped steel wire 24 to move forwards to the second section 16, the second linear vibrator 19 vibrates the special-shaped steel wire 24 to move forwards to the third section 17, the third section 17 vibrates continuously, the blocking cylinder 14 is arranged between the second section 16 and the third section 17, when the special-shaped steel wire 24 is arranged on the second section 16 and the third section 17, the blocking cylinder 14 acts, and the influence of overlarge strength on the material distributing cylinder 8 caused by vibration of the second linear vibrator 19 is prevented. When the third section 17 is used for material distribution, the material distribution cylinder 8 acts, the clamping finger 802 separates the front and the rear special-shaped steel wires 24, the front special-shaped steel wire 24 continuously moves forwards under the vibration of the third linear vibrator 20 to reach the front positioning plate 10, the angle adjusting cylinder 9 acts after the sensor 12 detects the special-shaped steel wire 24, and the profiling clamping jaw 11 fixes the steel wires into a standard angle.

In the description of the embodiments of the present invention, it should be further noted that unless otherwise explicitly stated or limited, the terms "disposed" and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications of the utility model may be made without departing from the spirit or scope of the utility model.

Claims

1. The utility model provides a dysmorphism steel wire vibrations material feeding unit which characterized in that: comprises that

The steel wire feeding mechanism (5) comprises a steel wire profiling positioning carrier plate (23) for bearing a profiled steel wire (24), the steel wire profiling positioning carrier plate (23) comprises a first section (15) for feeding the steel wire, a second section (16) for moving the steel wire forwards and a third section (17) for moving the steel wire forwards, a first linear vibrator (18) is installed below the first section (15), a second linear vibrator (19) is installed below the second section (16), and a third linear vibrator (20) is installed below the third section (17);

a fixed frame is arranged at the third section (17); a positioning plate (10) is arranged on one side of the steel wire profiling positioning carrier plate (23);

the steel wire separating mechanism (6) comprises a plurality of material separating air cylinders (8) and blocking air cylinders (14), wherein the blocking air cylinders (14) are arranged on one side of the fixing frame, and the material separating air cylinders (8) are arranged on the other side of the fixing frame; when the second section (16) and the third section (17) both have steel wires, the blocking cylinder (14) acts; when the third section (17) is used for distributing materials, the material distributing cylinder (8) acts to separate the front steel wire and the rear steel wire of the third section (17).

2. The shaped steel wire vibration feeding device of claim 1, wherein: the steel wire copying positioning support plate is characterized in that guide strips (13) are arranged on two sides of the steel wire copying positioning support plate (23), and the guide strips (13) are arranged along the length direction of the steel wire copying positioning support plate (23).

3. The shaped steel wire vibration feeding device of claim 1, wherein: the material distributing cylinder (8) comprises a pneumatic clamping jaw (801), and the movable part of the pneumatic clamping jaw (801) is connected with a clamping finger (802).

4. The profiled wire vibration feeding device of claim 3, wherein: the clamping finger (802) comprises a body, wherein the body comprises a first connecting portion, a second connecting portion and a third connecting portion, the first connecting portion and the second connecting portion are perpendicular to each other, the second connecting portion and the third connecting portion are perpendicular to each other, and the third connecting portion is a tip end.

5. The profiled wire vibration feeding device of claim 1, wherein: still include steel wire angle adjustment mechanism (7), steel wire angle adjustment mechanism (7) include angle adjustment cylinder (9), angle adjustment cylinder (9) with divide material cylinder (8) to install in same one side, profile modeling clamping jaw (11) are connected to the movable part of angle adjustment cylinder (9), work as one dysmorphism steel wire (24) are reaching locating plate (10), angle adjustment cylinder (9) action will dysmorphism steel wire (24) fixed angle.

6. The shaped steel wire vibration feeding device of claim 5, wherein: the profiling clamping jaw (11) comprises a positioning block, and the positioning block is provided with a positioning groove with a V-shaped section.

7. The profiled wire vibration feeding device of claim 1, wherein: the special-shaped steel wire (24) comprises a first end portion (2401), a first framework (2402), a second framework (2404) and a second end portion (2406) which are sequentially connected end to end, the first end portion (2401) and the second end portion (2406) are wound into an open ring, a protruding portion (2403) is arranged between the first framework (2402) and the second framework (2404), the cross section of the protruding portion (2403) is U-shaped, a bending portion (2405) is arranged between the second framework (2404) and the second end portion (2406), and the angle of the bending portion (2405) is 90 degrees.

8. The shaped steel wire vibration feeding device of claim 7, wherein: the first end portion (2401), the first framework (2402), the second framework (2404) and the second end portion (2406) are integrally formed.

9. The shaped steel wire vibration feeding device of claim 1, wherein: still include base plate (21), steel wire feeding mechanism (5) with steel wire separating mechanism (6) all install in on base plate (21), just shock absorber (22) are installed to base plate (21) below.

10. The shaped steel wire vibration feeding device of claim 9, wherein: an included angle is formed between the steel wire feeding mechanism (5) and the base plate (21).