CN216803898U - Concrete prefabricated component distributing device - Google Patents
Concrete prefabricated component distributing device Download PDFInfo
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- CN216803898U CN216803898U CN202220027966.4U CN202220027966U CN216803898U CN 216803898 U CN216803898 U CN 216803898U CN 202220027966 U CN202220027966 U CN 202220027966U CN 216803898 U CN216803898 U CN 216803898U
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- hopper
- leveling
- discharging
- width direction
- feed opening
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Abstract
The utility model belongs to the technical field of concrete prefabricated part processing, and provides a concrete prefabricated part distributing device, which comprises: a horizontal rail; the hopper is provided with a feed opening; the conveying device is arranged in the hopper and is used for conveying the materials in the hopper to the feed opening; the discharging device is used for discharging the materials in the hopper from the discharging opening; the vibration leveling device is arranged outside the hopper and used for leveling the surface of the material discharged from the feed opening; and the traveling mechanisms are arranged at two ends of the width direction of the hopper and are used for driving the hopper to move along the horizontal track. On one hand, the automatic production line can effectively improve the automation degree of the production process of the concrete prefabricated member, and avoids the condition that the product quality is different due to different operation proficiency and/or operation precision of operators; on the other hand, the number of operators can be reduced from 5-6 to 1-2, and the labor cost is further reduced.
Description
Technical Field
The utility model belongs to the technical field of processing of concrete prefabricated parts, and particularly relates to a distributing device for a concrete prefabricated part.
Background
With the vigorous construction of high-speed railways and highways, the reconstruction of urban roads, the reconstruction and expansion of the existing highways and other projects in China. Concrete fence, hexagonal bank protection on road both sides, U type escape canal, side ditch apron, skeleton manger plate piece, dirt curb prefabricated section, arch skeleton limit bank protection, concrete prefabricated component demands such as cutting maintenance is marked time increase greatly.
In the prior art, the degree of automation is lower in the production process of related prefabricated parts at present, and in the material distribution process, 5 to 6 persons are generally required to cooperate. The multi-person coordination operation causes the following problems: 1. different people have different proficiency and operation precision in the production process, so that the quality of the produced concrete prefabricated part is unstable; 2. the labor cost is increased, the production cost of enterprises is increased, and the enterprise benefit is reduced.
Therefore, there is a need to provide an improved solution to the above-mentioned deficiencies of the prior art.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a distributing device for a concrete prefabricated part, which can solve the technical problems that in the prior art, the automation degree of a concrete manufacturing process is low, and multi-person cooperative operation is required.
In order to achieve the above purpose, the utility model provides the following technical scheme:
a concrete precast element distributing device comprises:
a horizontal rail;
the hopper is provided with a feed opening;
the conveying device is arranged inside the hopper and is used for conveying the materials in the hopper to the feed opening;
the discharging device is used for discharging the materials in the hopper from the discharging port;
the vibration leveling device is arranged outside the hopper and used for leveling the surface of the material discharged from the discharging port;
and the traveling mechanisms are arranged at two ends of the width direction of the hopper and are used for driving the hopper to move along the horizontal track.
Preferably, the traveling device comprises a mounting rack, traveling wheels and a first motor, the mounting rack is fixedly arranged at two ends of the hopper in the width direction, the traveling wheels are rotatably assembled on the mounting rack, and the first motor is connected with the traveling wheels through gear transmission to drive the traveling wheels to move along the horizontal rails.
Preferably, the conveying device comprises a stirring cage, the stirring cage is arranged inside the hopper along the length direction of the hopper, the stirring cage is connected with a second motor through chain transmission, and a main shaft of the second motor is parallel to the stirring cage.
Preferably, the apparatus for distributing precast concrete members as described above, wherein the blanking apparatus includes:
the rotating shaft is arranged inside the hopper along the length direction of the hopper and is positioned above the feed opening;
the poking pieces are fixedly arranged on the periphery of the rotating shaft, and the poking pieces are uniformly distributed along the periphery of the rotating shaft;
and the main shaft of the third motor is parallel to the rotating shaft and is in chain transmission connection with the rotating shaft.
In the distributing device for the concrete prefabricated parts, preferably, more than two rows of feed openings are arranged on the hopper and are arranged at intervals along the width direction of the hopper; correspondingly, each row of the feed opening is provided with a corresponding group of the conveying device and the feeding device.
Preferably, each row of the feeding openings of the distributing device for precast concrete units comprises a plurality of feeding openings arranged at intervals along the length direction of the hopper.
Preferably, the apparatus for distributing precast concrete members as described above includes two vibratory leveling devices installed at both sides of the hopper in the width direction.
Preferably, the apparatus for distributing precast concrete members as described above, wherein the vibration leveling device includes: a vibrating device and a leveling device;
the flattening device includes: the leveling device comprises a leveling ruler, a pressure spring and a fixed support; the leveling ruler is arranged outside the hopper along the length direction of the hopper; the fixed support comprises an upper support and a lower support, the upper support and the lower support are arranged at intervals up and down, the upper support is fixedly connected with the hopper, the upper support is connected with the lower support through a first bolt, the leveling ruler is positioned below the lower support, a certain distance is reserved between the leveling ruler and the lower support, the leveling ruler is connected with the lower support through a second bolt, and the first bolt and the second bolt are both sleeved with the pressure spring;
the vibrating device comprises a vibrator, and the vibrator is arranged on the upper part of the leveling ruler.
In the apparatus for distributing precast concrete members as described above, it is preferable that the leveling rulers on the lower support have two, and the two leveling rulers are spaced apart in the width direction of the hopper.
Preferably, the distributing device further comprises a vibrating table and a mold; the vibrating table and the die are arranged on the inner side of the horizontal rail, and the die is fixedly arranged above the vibrating table and used for receiving materials discharged from the discharging opening.
Has the advantages that: on one hand, the automatic production line can effectively improve the automation degree of the production process of the concrete prefabricated member, and avoids the condition that the product quality is different due to different operation proficiency and/or operation precision of operators; on the other hand, the number of operators can be reduced from 5 to 6 to 1 to 2, and the labor cost is further reduced.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the utility model and, together with the description, serve to explain the utility model and not to limit the utility model. Wherein:
FIG. 1 is a schematic structural view of a distributing device for concrete prefabricated parts according to the present invention;
FIG. 2 is a schematic view of the structure of the hopper of the present invention.
The names corresponding to the reference numbers in the figures are: 1-a walking device; 2-a hopper; 3-a conveying device; 4-a blanking device; 5-leveling device; 6-a vibration device; 7-horizontal rail; 8-a vibrating table; 9-molding; 51-upper support; 52-lower support; 53-leveling ruler; 54-a first bolt; 55-second bolt.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention.
In the description of the present invention, the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are for convenience of description of the present invention only and do not require that the present invention must be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. The terms "connected" and "connected" used herein should be interpreted broadly, and may include, for example, a fixed connection or a detachable connection; they may be directly connected or indirectly connected through intermediate members, and specific meanings of the above terms will be understood by those skilled in the art as appropriate.
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings. It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
As shown in fig. 1-2, a concrete prefabricated part distribution device includes: a horizontal rail 7; the hopper 2 is provided with a feed opening; the conveying device 3 is arranged inside the hopper 2 and is used for conveying the materials in the hopper 2 to a feed opening; the discharging device 4 is used for discharging the materials in the hopper 2 from a discharging opening; the vibration leveling device 5 is arranged outside the hopper 2 and used for leveling the surface of the material discharged from the feed opening; and the traveling mechanisms are arranged at two ends of the hopper 2 in the width direction and are used for driving the hopper 2 to move along the horizontal track. The extending direction of the horizontal rail 7 corresponds to the width direction of the hopper 2.
In one embodiment of the present invention, the traveling device 1 includes a mounting bracket, a traveling wheel and a first motor, the mounting bracket is fixedly disposed at two ends of the hopper 2 in the width direction, the traveling wheel is rotatably mounted on the mounting bracket, and the first motor is in gear transmission connection with the traveling wheel to drive the traveling wheel to move along the horizontal rail 7.
In one embodiment of the utility model, the conveying means 3 comprise a stirring cage arranged inside the hopper 2 along the length of the hopper 2. The main shaft of the second motor is arranged in parallel with the stirring cage and is connected with the stirring cage through chain transmission.
In one embodiment of the present invention, the blanking device 4 includes: the rotating shaft is arranged inside the hopper 2 along the length direction of the hopper 2 and is positioned right above the feed opening; the poking sheets are fixedly arranged on the periphery of the rotating shaft, and the poking sheets are uniformly distributed along the periphery of the rotating shaft; and a main shaft of the third motor is arranged in parallel with the rotating shaft and is in chain transmission connection with the rotating shaft.
In one embodiment of the utility model, more than two rows of feed openings are arranged on the hopper 2 and are arranged at intervals along the width direction of the hopper 2; correspondingly, each row of feed openings is provided with a corresponding group of conveying devices 3 and feeding devices 4. For example, the feed openings may have two, three or four rows. In the preferred embodiment of the utility model, the hopper 2 is provided with two rows of feed openings, and correspondingly, the number of the conveying devices 3 and the number of the feed openings 4 are both two. Specifically, the stirring cages of the two conveying devices 3 are distributed in parallel at intervals in the width direction of the hopper 2, and the rotating shafts of the two blanking devices 4 are distributed in parallel at intervals in the width direction of the hopper 2.
In one embodiment of the present invention, each row of the discharging openings comprises a plurality of discharging openings spaced along the length direction of the hopper 2, the distance between two adjacent discharging openings in each row of the discharging openings is 10cm, and the size of each discharging opening is 10 × 10 cm.
In one embodiment of the utility model, the hopper 2 may also be provided with only one row of feed openings.
In one embodiment of the present invention, the vibratory flattening apparatus 5 has two, which are respectively installed at both sides in the width direction of the hopper 2. In other embodiments of the present invention, the vibratory flattening apparatus 5 may be one, and may be installed on one side in the width direction of the hopper 2. In other embodiments of the utility model, the vibratory flattening apparatus 5 may also be mounted below the hopper 2.
In one embodiment of the present invention, vibratory screed 5 includes: a vibrating device 6 and a flattening device 5. The flattening device 5 includes: a leveling ruler 53, a pressure spring and a fixing bracket; a leveling ruler 53 disposed outside the hopper 2 in a length direction of the hopper 2; the fixed support comprises an upper support 51 and a lower support 52, the upper support 51 and the lower support 52 are arranged at intervals up and down, the upper support 51 is fixedly connected with the hopper 2, the upper support 51 is connected with the lower support 52 through first bolts 54, specifically, the upper support 51 is connected with the lower support 52 through 3 first bolts 54, and the three first bolts 54 are arranged at intervals. The leveling ruler 53 is located below the lower support 52 and has a certain distance therebetween, the leveling ruler 53 is connected with the lower support 52 through a second bolt 55, and the first bolt 54 and the second bolt 55 are both sleeved with a pressure spring. In one embodiment of the present invention, the leveling rule 53 is fixedly provided at an upper portion thereof with an inverted U-shaped coupling member, and the inverted U-shaped coupling member is coupled to the lower bracket 52 by a second bolt 55.
In one embodiment of the present invention, the vibrating means 6 includes a vibrator, which is installed at an upper portion of the leveling ruler 53, and the vibrator is coupled with the leveling ruler 53 by bolts. The vibrator has the functions of compacting and combining concrete, eliminating the phenomena of honeycomb pitted surface and the like of the concrete, improving the strength of the concrete and ensuring the quality of concrete members.
In one embodiment of the utility model, there are two screed rules 53 per lower carriage 52, the two screed rules 53 being spaced apart across the width of the hopper 2. The leveling effect can be improved. In other embodiments of the present invention, only one screed 53 may be mounted on each lower carriage 52.
In one embodiment of the present invention, the material distribution device further includes a vibrating table 8 and a mold 9. The vibrating table 8 and the mould 9 are arranged on the inner side of the horizontal rail 7. The mould 9 is fixedly arranged above the vibrating table 8 and is used for receiving the material discharged from the discharging opening. When the hopper 2 moves above the mold 9, the material is distributed into the mold 9. In one embodiment of the utility model, there are a plurality of (e.g., 2, 3, 4, 5, 6, 7, or 8) vibrating stations 8 spaced apart across the width of the hopper 2; correspondingly, each vibrating table 8 is provided with a mould 9.
The use principle of the utility model is as follows: after hopper 2 received the material, through conveyor 3, carry the material to the feed opening, start running gear 1 simultaneously, remove to mould 9 direction along horizontal track 7, treat that second row feed opening on the hopper 2 removes to mould 9's top after, start unloader 4, begin the unloading, inside the material in the hopper 2 was carried to mould 9 through the feed opening, after the unloading was accomplished, start vibration leveling device 5, carry out the surface floating to the material in the mould 9. After the distribution of the mold 9 is completed, the hopper 2 moves to the next mold 9, and then the distribution of the next mold 9 is started.
The material in the mould 9 can be compactly combined under the dual vibrating action of the upper vibrator and the lower vibrating table 8, so that the quality of the product can be improved. Therefore, the concrete prefabricated part produced by the utility model has the advantages of stable quality and high strength.
In conclusion, on one hand, the automatic production line can effectively improve the automation degree of the production process of the concrete prefabricated member, and avoids the condition that the product quality is different due to different operation proficiency degrees and/or operation accuracies of operators; on the other hand, the number of operators can be reduced from 5 to 6 to 1 to 2, and the labor cost is further reduced.
It should be understood that the above description is exemplary only and that the embodiments of the present application are not intended to be limiting.
The above description is only exemplary of the utility model and should not be taken as limiting the utility model, as any modification, equivalent replacement, or improvement made within the spirit and principle of the utility model is intended to be covered by the appended claims.
Claims (10)
1. The utility model provides a precast concrete component distributing device which characterized in that includes:
a horizontal rail;
the hopper is provided with a feed opening;
the conveying device is arranged inside the hopper and is used for conveying the materials in the hopper to the feed opening;
the discharging device is used for discharging the materials in the hopper from the discharging port;
the vibration leveling device is arranged outside the hopper and used for leveling the surface of the material discharged from the discharging port;
and the traveling mechanisms are arranged at two ends of the width direction of the hopper and are used for driving the hopper to move along the horizontal track.
2. The precast concrete distribution device of claim 1, wherein the traveling mechanism comprises a mounting frame, traveling wheels and a first motor, the mounting frame is fixedly arranged at two ends of the hopper in the width direction, the traveling wheels are rotatably assembled on the mounting frame, and the first motor is connected with the traveling wheels through gear transmission so as to drive the traveling wheels to move along the horizontal track.
3. The concrete precast element distribution device according to claim 1, wherein the conveying device comprises a stirring cage, the stirring cage is arranged inside the hopper along the length direction of the hopper, the stirring cage is connected with a second motor through chain transmission, and a main shaft of the second motor is arranged in parallel with the stirring cage.
4. The precast concrete distribution device according to claim 3, wherein the blanking device comprises:
the rotating shaft is arranged inside the hopper along the length direction of the hopper and is positioned above the feed opening;
the poking pieces are fixedly arranged on the periphery of the rotating shaft, and the poking pieces are uniformly distributed along the periphery of the rotating shaft;
and the main shaft of the third motor is parallel to the rotating shaft and is connected with the rotating shaft through chain transmission.
5. The precast concrete component distributing device according to claim 1, wherein the hopper is provided with more than two rows of the feed openings, and the feed openings are arranged at intervals along the width direction of the hopper; correspondingly, each row of the feed opening is provided with a corresponding group of the conveying device and the feeding device.
6. The precast concrete distribution device of claim 5, wherein each row of the feed openings comprises a plurality of feed openings arranged at intervals along a length direction of the hopper.
7. The concrete precast element distributing device according to claim 1, wherein the vibration leveling device has two, which are installed at both sides of the hopper in the width direction, respectively.
8. The concrete precast element distributing device according to claim 1, wherein the vibration leveling device comprises: a vibrating device and a leveling device;
the flattening device includes: the leveling device comprises a leveling ruler, a pressure spring and a fixed support; the leveling ruler is arranged outside the hopper along the length direction of the hopper; the fixed support comprises an upper support and a lower support, the upper support and the lower support are arranged at intervals up and down, the upper support is fixedly connected with the hopper, the upper support is connected with the lower support through a first bolt, the leveling ruler is positioned below the lower support, a certain distance is reserved between the leveling ruler and the lower support, the leveling ruler is connected with the lower support through a second bolt, and the first bolt and the second bolt are both sleeved with the pressure spring;
the vibrating device comprises a vibrator, and the vibrator is arranged on the upper part of the leveling ruler.
9. The concrete precast element distributing device according to claim 8, wherein the leveling bars of the lower frame are provided in two, and the two leveling bars are spaced apart in a width direction of the hopper.
10. The precast concrete member distribution device according to any one of claims 1 to 9, further comprising a vibrating table and a mold; the vibrating table and the die are arranged on the inner side of the horizontal rail, and the die is fixedly arranged above the vibrating table and used for receiving materials discharged from the discharging opening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220027966.4U CN216803898U (en) | 2022-01-04 | 2022-01-04 | Concrete prefabricated component distributing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220027966.4U CN216803898U (en) | 2022-01-04 | 2022-01-04 | Concrete prefabricated component distributing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216803898U true CN216803898U (en) | 2022-06-24 |
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ID=82063253
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220027966.4U Active CN216803898U (en) | 2022-01-04 | 2022-01-04 | Concrete prefabricated component distributing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216803898U (en) |
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2022
- 2022-01-04 CN CN202220027966.4U patent/CN216803898U/en active Active
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