CN216802038U - Rapid welding equipment - Google Patents
Rapid welding equipment Download PDFInfo
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- CN216802038U CN216802038U CN202123043948.XU CN202123043948U CN216802038U CN 216802038 U CN216802038 U CN 216802038U CN 202123043948 U CN202123043948 U CN 202123043948U CN 216802038 U CN216802038 U CN 216802038U
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- direction guide
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Abstract
The utility model belongs to the technical field of welding equipment. Based on the problems of high labor intensity and high labor cost in the use process of the existing carbon dioxide gas shielded welding process, the utility model discloses rapid welding equipment which comprises an installation frame; the welding machine assembly is arranged on the mounting frame; the welding gun is arranged on the mounting frame and is connected with the welding machine assembly; the wire feeder is mounted on the mounting rack and used for feeding welding wires to the welding gun; the gas proportioner is arranged on the mounting rack and used for regulating and mixing protective gas; the gas proportioner is connected with the welding gun; a control device electrically connected to the wire feeder and the control unit of the welder assembly to control operation of the wire feeder and the welder assembly. The rear welding equipment effectively reduces the labor intensity of workers and reduces the labor cost.
Description
Technical Field
The utility model belongs to the technical field of welding equipment, and particularly relates to rapid welding equipment.
Background
Carbon dioxide gas shielded welding is a mature welding process and is widely applied to the steel structure manufacturing industry.
However, in the using process, the welding gun is mostly manually held to weld the welding piece, the labor intensity is high, and the labor cost is high.
SUMMERY OF THE UTILITY MODEL
Based on the problems of high labor intensity and high labor cost in the use process of the existing carbon dioxide arc welding, the utility model aims to provide a rapid welding device to replace manual welding.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a rapid welding apparatus comprising:
a mounting frame;
a welder assembly mounted on the mounting bracket;
the welding gun is arranged on the mounting frame and is connected with the welding machine assembly;
the wire feeder is mounted on the mounting rack and used for feeding welding wires to the welding gun;
the gas proportioner is arranged on the mounting rack and used for regulating and mixing protective gas; the gas proportioner is connected with the welding gun;
a control device electrically connected to the wire feeder and the control unit of the welder assembly to control operation of the wire feeder and the welder assembly.
In one of the technical schemes disclosed by the utility model, the mounting frame is provided with a door-shaped bracket and a welding platform; the door-shaped bracket is arranged on the welding platform; the welding gun is positioned on the inner top surface of the door-shaped support.
In one of the technical solutions disclosed in the present invention, the method further includes:
a first moving assembly, a second moving assembly and a third moving assembly;
the welding gun respectively moves back and forth, left and right and up and down under the action of the first moving assembly, the second moving assembly and the third moving assembly.
In one embodiment of the present disclosure, the first moving assembly includes:
the sliding platform is arranged in the door-shaped bracket;
the X-direction guide rail is arranged at the bottom of the sliding platform;
a first drive unit;
the welding gun is slidably mounted on the X-direction guide rail, and the welding gun moves left and right along the X-direction guide rail under the driving of the first driving unit.
In one of the technical solutions disclosed in the present invention, the first driving unit is a motor, and is electrically connected to the control device, and the control device controls the operation of the first driving unit.
In one embodiment of the present disclosure, the third moving assembly includes:
the Z-direction guide rail is arranged on the inner wall of the support of the door-shaped support;
a third driving unit;
the sliding platform is slidably mounted on the Z-direction guide rail, and driven by the third driving unit, the sliding platform moves up and down along the Z-direction guide rail so as to drive the welding gun to move up and down.
In one of the technical solutions disclosed in the present invention, the third driving unit is an air cylinder.
In one embodiment of the present disclosure, the second moving assembly includes:
the Y-direction guide rail is arranged on the welding platform;
a second driving unit;
the gate-shaped support is slidably mounted on the Y-direction guide rail, and driven by the second driving unit, the gate-shaped support moves back and forth along the Y-direction guide rail so as to drive the welding gun to move back and forth.
In one of the technical solutions disclosed in the present invention, the second driving unit is a motor, and is electrically connected to the control device, and the control device controls the operation of the second driving unit.
As can be seen from the above description, the beneficial effects of the present invention are:
1. the rapid welding equipment is adopted to replace manual welding, so that the labor intensity of workers is effectively reduced, the manual use amount can be reduced, and the labor cost can be reduced.
2. The welding machine, the wire feeder, the gas proportioner, the welding gun and other parts are integrally arranged and are uniformly controlled by the control device, all parameters can be uniformly set, and the welding machine is simpler, more convenient and more accurate in the aspects of operation, control, use and the like.
3. Furthermore, the first, second and third moving assemblies are arranged, so that the welding gun can move left and right, back and forth and up and down, and the applicability is wider; meanwhile, welding can be continuously performed in the welding process, welding joints can be reduced, and welding quality is improved.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the embodiments or technical descriptions will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic front view of the present invention.
Fig. 2 is a schematic perspective view of the present invention.
Reference numerals: 1-a mounting frame; 11-door type support; 12-a welding platform; 2-gas proportioner; 3-a wire feeder; 4-a welder assembly; 5-a welding gun; 6-a control device; 71-a sliding platform; 72-X direction guide rail; 81-Y direction guide rail; a 91-Z guide rail.
Detailed Description
In the following, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the novel aspects of this use. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
In the description of the present invention of the utility model it is to be understood that the terms "central", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, are used in the orientation or positional relationship indicated in the drawings, which is solely for the convenience of describing the utility model in its entirety, and are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be considered as limiting the utility model.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the present description using the novel forms, "plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral part; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. To those of ordinary skill in the art, the specific meaning of the above terms in the present usage can be understood according to specific circumstances.
In this novel use, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly, but via another feature. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
The embodiment of the utility model discloses gantry type rapid welding equipment, which is structurally shown in attached figures 1-2 and comprises a mounting frame 1, a gas proportioner 2, a wire feeder 3, a welding machine assembly 4, a welding gun 5, a control device 6, a first moving component, a second moving component and a third moving component.
Specifically, the mount 1 has a gantry 11 and a welding platform 12.
The welder assembly 4 is installed on the top of the door type support 11 and connected with the welding gun 5 for supplying stable welding current and welding voltage to the welding gun 5.
The wire feeder 3 is a commercially available device, and is installed on top of the gate bracket 11 for feeding the welding wire to the welding gun 5.
The gas proportioner 2 is commercially available equipment, is arranged on the mounting frame 1, and is used for regulating the mixed welding protective gas and conveying the mixed gas to the welding gun 5. In this embodiment. The protective gas being CO2、O2And Ar. The gas proportioner 2 is used for regulating and mixing gas, which is beneficial to stable combustion of electric arc in the welding gun 5, is beneficial to improving welding seam forming and preventing the phenomenon of air holes and incomplete fusion of the welding seam.
The control device 6 is a PLC control system, is installed on the door-shaped bracket 11, and is electrically connected with the wire feeder 3 and the control unit of the welding machine assembly 4 so as to control the on-off of the wire feeder 3 and adjust the wire feeding speed and the on-off of the welding machine assembly 4 and adjust the welding current and the welding voltage. The operation of each component is controlled by a PLC control system, which is a conventional technology and will not be described herein.
By adopting the structure, the through hole control device 6 can uniformly set the parameters of each part according to the actual welding working condition, and the welding is more convenient and accurate.
The second moving assembly is mounted on the welding platform 12 and includes a Y-guide 81 and a second driving unit (not shown in the drawings).
The Y-guide 81, i.e., the guide direction is parallel to the normal of the door-shaped section of the door-shaped bracket 11 (i.e., the Y-direction in fig. 2), is mounted on the welding stage 12. The door type bracket 11 is slidably mounted on the Y-direction guide rail 81, and moves back and forth along the Y-direction guide rail under the driving of the second driving unit.
In the present embodiment, the second drive unit is a motor and is controlled by the control device 6.
The first moving assembly is mounted on the gate frame 11, is located inside the gate frame 11, and includes a sliding platform 71, an X-guide rail 72, and a first driving unit (not shown in the drawings).
The X-direction guide 72 horizontally penetrates the two side supports of the door-shaped bracket in the direction of the guide rail, and is parallel to the door-shaped section of the door-shaped bracket 11 (i.e., the direction of X in fig. 1). The X-direction guide 72 is mounted on the slide table 71.
The welding gun 5 is slidably mounted on the X-direction guide rail 72, is driven by the first driving unit, and moves left and right in the gantry 11 along the X-direction guide rail. In the present embodiment, the first driving unit is a motor, and is electrically connected to the control device 6, thereby controlling the moving speed of the welding gun 5.
The third moving assembly is mounted on the gantry 11 and includes a Z-guide rail 91 and a third driving unit (not shown in the drawings).
The Z-direction guide 91, i.e. the direction of the guide is vertical (i.e. the Z-direction in fig. 1), is installed on the two side supports of the door-shaped support 11 and is located in the door-shaped support 11.
The sliding platform 71 is slidably mounted on the Z-direction guide rail 91, and is driven by the third driving unit to move up and down, so as to drive the welding gun 5 to move up and down. In this embodiment, the third driving unit is an air cylinder, and is connected to the sliding platform 71 to drive the sliding platform 71 to move up and down.
By adopting the structure, manual welding is replaced, and the labor intensity of workers is effectively reduced; meanwhile, the welding machine assembly 4, the wire feeder 3, the gas proportioner 2, the welding gun 5 and other parts are integrally arranged and are uniformly controlled by the control device 6, so that all parameters can be uniformly set, and the welding machine is simpler, more convenient and more accurate in operation, control, use and the like.
The working principle of the embodiment of the utility model is as follows:
firstly, a weldment is placed on a welding platform 12, a welding gun 5 is enabled to move up and down, left and right and back and forth through an adjusting control device 6, after the welding position is reached, a gas proportioner 2, a welding machine assembly 4 and a wire feeder 3 are opened, the welding gun 5 starts to work, and the weldment is welded; further, the welding torch 5 is moved left and right and back and forth by adjusting the control device 6, and the workpiece can be continuously welded.
As can be seen from the above description, the beneficial effects of the present invention are:
the welding machine, the wire feeder, the gas proportioner, the welding gun and other parts are integrally arranged and are uniformly controlled by the control device, so that all parameters can be uniformly set, and the welding machine is simpler, more convenient and more accurate in operation, control, use and the like; furthermore, the first, second and third moving assemblies are arranged, so that the welding gun can move left and right, back and forth and up and down, and the applicability is wider; meanwhile, welding can be continuously performed in the welding process, so that welding joints can be reduced, and the welding quality is improved; finally, the rapid welding equipment is adopted to replace manual welding, so that the labor intensity of workers is effectively reduced, the manual use amount can be reduced, and the labor cost can be reduced.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (9)
1. A rapid welding apparatus, comprising:
a mounting frame;
a welder assembly mounted on the mounting bracket;
the welding gun is arranged on the mounting frame and is connected with the welding machine assembly;
the wire feeder is mounted on the mounting rack and used for feeding welding wires to the welding gun;
the gas proportioner is arranged on the mounting rack and used for regulating and mixing protective gas; the gas proportioner is connected with the welding gun;
a control device electrically connected to the wire feeder and the control unit of the welder assembly to control operation of the wire feeder and the welder assembly.
2. The rapid welding apparatus of claim 1, wherein the mounting bracket has a portal bracket and a welding platform; the door-shaped bracket is arranged on the welding platform; the welding gun is positioned on the top surface of the interior of the door-shaped support.
3. The rapid welding apparatus according to claim 2, further comprising:
a first moving assembly, a second moving assembly and a third moving assembly;
the welding gun respectively moves back and forth, left and right and up and down under the action of the first moving assembly, the second moving assembly and the third moving assembly.
4. The rapid welding apparatus according to claim 3, wherein the first moving assembly comprises:
the sliding platform is arranged in the door-shaped bracket;
the X-direction guide rail is arranged at the bottom of the sliding platform;
a first drive unit;
the welding gun is slidably mounted on the X-direction guide rail, and the welding gun moves left and right along the X-direction guide rail under the driving of the first driving unit.
5. The rapid welding apparatus according to claim 4, wherein the first driving unit is a motor and is electrically connected to the control device, and the operation of the first driving unit is controlled by the control device.
6. The rapid welding apparatus according to claim 4 or 5, characterized in that said third moving assembly comprises:
the Z-direction guide rail is arranged on the inner wall of the support of the door-shaped support;
a third driving unit;
the sliding platform is slidably mounted on the Z-direction guide rail, and driven by the third driving unit, the sliding platform moves up and down along the Z-direction guide rail so as to drive the welding gun to move up and down.
7. The rapid welding apparatus according to claim 6, wherein the third driving unit is a cylinder.
8. The rapid welding apparatus according to claim 4 or 5, characterized in that said second movement assembly comprises:
the Y-direction guide rail is arranged on the welding platform;
a second driving unit;
the portal bracket is slidably mounted on the Y-direction guide rail, and is driven by the second driving unit to move back and forth along the Y-direction guide rail so as to drive the welding gun to move back and forth.
9. The rapid welding apparatus according to claim 8, wherein the second driving unit is a motor and is electrically connected to the control device, and the operation of the second driving unit is controlled by the control device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123043948.XU CN216802038U (en) | 2021-12-07 | 2021-12-07 | Rapid welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123043948.XU CN216802038U (en) | 2021-12-07 | 2021-12-07 | Rapid welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216802038U true CN216802038U (en) | 2022-06-24 |
Family
ID=82052741
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123043948.XU Active CN216802038U (en) | 2021-12-07 | 2021-12-07 | Rapid welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216802038U (en) |
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2021
- 2021-12-07 CN CN202123043948.XU patent/CN216802038U/en active Active
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