CN216801176U - Full-automatic opening straightener - Google Patents
Full-automatic opening straightener Download PDFInfo
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- CN216801176U CN216801176U CN202123264757.6U CN202123264757U CN216801176U CN 216801176 U CN216801176 U CN 216801176U CN 202123264757 U CN202123264757 U CN 202123264757U CN 216801176 U CN216801176 U CN 216801176U
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- straightening
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Abstract
The utility model discloses a full-automatic opening straightening machine which comprises a base, wherein a material guide module, a material guide module and a straightening module are arranged on the base. According to the utility model, the pressing roller and the adjustable material guide plate are arranged, so that the plate with larger elasticity can be automatically guided into the beginning straightening machine without manual auxiliary operation; the straightening device comprises a straightening module, an upper straightening roller, a lower straightening roller, a guide material module, a lower straightening roller, a guide roller and a guide roller, wherein the upper straightening roller and the lower straightening roller are arranged on the straightening module; through using first universal rod and second universal rod, can rotate the in-process at last compression roller, lower compression roller, last leveling roller and lower leveling roller, slow down the load that the sheet material was exerted on gear shaft and drive arrangement, extension drive arrangement and transmission's life.
Description
Technical Field
The utility model relates to the technical field of plate processing, in particular to a full-automatic initial straightening machine.
Background
Sheet metal typically requires uncoiling prior to processing. In production, the elasticity of some panel is great, for example the titanium plate, it sticks up very easily to open a book the head in opening a book, and panel is level and smooth inadequately during the pan feeding, consequently, opens a book initial position and pan feeding process and often need the manual work to assist, not only influences production efficiency, extravagant manpower, and has certain production potential safety hazard.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems in the prior art, the utility model provides a full-automatic opening straightener which can automatically guide a plate with larger elasticity into the opening straightener without manual auxiliary operation, can straighten the plate for the second time and has obvious straightening effect.
In order to solve the technical problems, the utility model adopts a technical scheme as follows:
a full-automatic opening straightener comprises a base, wherein a material guide module, a material guide module and a straightening module are arranged on the base; wherein:
the material guide module comprises a first support arranged on the base, more than one material guide plate is hinged to the first support, the tail end part of each material guide plate extends to the outer side of the first support along the X direction, and each material guide plate is in transmission connection with a guide plate driving device and can rotate relative to the first support under the driving of the guide plate driving device; a pressing roller is arranged on one side of the plurality of material guide plates in the X direction and is arranged on the base and can guide curled plates onto the material guide plates;
the material guiding module comprises a second support arranged on the base and arranged on the other side of the first support in the X direction; the second support is put on the shelf and is equipped with along Z to arranging and along Y to the last running roller and the lower running roller that extend: the upper roller is in transmission connection with more than one second driving device and can move along the Z direction under the driving of the upper roller; the upper roller and the lower roller are in transmission connection with a third driving device through a third transmission device and can rotate under the driving of the third transmission device;
the straightening module comprises a third support arranged on the base and arranged on the X-direction side of the second support; the third support is provided with an upper straightening group and a lower straightening group which are arranged along the Z direction and extend along the Y direction: the upper straightening group is in transmission connection with more than one fourth driving device through a fourth transmission device and can move along the Z direction under the driving of the upper straightening group; the upper straightening group and the lower straightening group are in transmission connection with a fifth driving device through a fifth transmission device and can rotate under the driving of the fifth transmission device.
As a further elaboration of the above technical solution:
in the above technical solution, the material guide plate includes an upper guide plate and a lower guide plate hinged to the first support and arranged along the Z direction, respectively; the guide plate driving device comprises an upper driving device and a lower driving device: the upper driving device is arranged on the first bracket and is in transmission connection with the upper guide plate; the lower driving device is arranged on the base and is in transmission connection with the lower guide plate; the pressing roller can guide the curled plate to the position between the upper guide plate and the lower guide plate.
In the technical scheme, the second bracket is provided with two sliding chutes extending along the Z direction in parallel, a bearing is arranged in each sliding chute in a matching manner, and the upper roller carrier is arranged between the two bearings; every Z of bearing all is equipped with one upwards the second drive arrangement, every the second drive arrangement homoenergetic transmission one the bearing is in slide in the spout.
In the above technical solution, the third transmission device includes a first gear box, and two first gear shafts engaged and connected are arranged in the first gear box: one end parts of the two first gear shafts extend out of the first gear box and are in transmission connection with the upper roller or the lower roller through a first universal rod respectively, and the other end part of the first gear shaft is in transmission connection with the third driving device.
In the technical scheme, the upper straightening group comprises more than two upper straightening rollers which are arranged side by side and extend along the Y direction; the lower straightening group comprises more than three lower straightening rollers which are arranged side by side and extend along the Y direction.
In the above technical solution, the fourth transmission device includes more than one pressing block arranged above the plurality of upper straightening rollers Z, each pressing block is connected with more than one worm, the plurality of worms are in transmission connection with a worm gear shaft, and each worm gear shaft is in transmission connection with one fourth driving device.
In the above technical solution, the fifth transmission device includes a second gear box, a plurality of second gear shafts engaged and connected are arranged in the second gear box, one end of each second gear shaft extends out of the second gear box and is in transmission connection with one upper straightening roller or one lower straightening roller through a second universal rod, and the other end of each second gear shaft is in transmission connection with the fifth driving device.
In the above technical solution, a transition plate is further disposed between the third support and the second support, the transition plate is in transmission connection with a sixth driving device through a pull rod, and one end of the transition plate is hinged to the third support; the sixth driving device can drive the transition plate to rotate relative to the third support.
In the above technical solution, the guide plate driving device, the second driving device and the sixth driving device are all one of an oil pressure cylinder or an air cylinder; and the third driving device, the fourth driving device and the fifth driving device are all servo motors.
Compared with the prior art, the utility model has the beneficial effects that: by arranging the pressing roller and the adjustable material guide plate, the plate with high elasticity can be automatically guided into the starting straightener without manual auxiliary operation; the straightening device comprises a straightening module, an upper straightening roller, a lower straightening roller, a guide module, a guide roller, a lower straightening roller and a straightening roller, wherein the guide module is arranged in front of the straightening module, the upper pressing roller and the lower pressing roller are arranged on the guide module, the upper pressing roller and the lower pressing roller are rotatable and adjustable in distance, the plate can be primarily straightened, the upper straightening roller and the lower straightening roller are arranged on the straightening module, the upper straightening roller and the lower straightening roller are rotatable and adjustable in distance, the plate can be secondarily straightened, the plate with high elasticity can be effectively straightened, and the effect is obvious; through using first universal rod and second universal rod, can slow down the load that the sheet material was applyed on gear shaft and drive arrangement at last compression roller, lower compression roller, last leveling roller and lower leveling roller rotation in-process, prolong drive arrangement and transmission's life.
Drawings
FIG. 1 is a schematic structural view of the present embodiment;
FIG. 2 is a schematic structural diagram of another perspective of the present embodiment;
FIG. 3 is a schematic structural diagram of a material guiding module in the present embodiment;
fig. 4 is a schematic structural view of a fourth transmission in the present embodiment.
In the figure: 200. a material guiding module; 21. a first bracket; 22. a material guide plate; 221. an upper guide plate; 222. a lower guide plate; 23. a guide plate driving device; 231. an upper drive device; 232. a lower drive device; 24. a material pressing roller; 300. a material guiding module; 31. a second bracket; 32. an upper roller; 33. a lower roller; 34. a second driving device; 35. a third transmission device; 36. a third driving device; 400. a straightening module; 41. a third support; 42. an upper straightening group; 43. a lower straightening group; 44. a fourth transmission; 45. a fourth drive device; 46. a fifth transmission; 47. a fifth driving device; 48. a transition plate; 49. a sixth driving device; 1. a chute; 2. a bearing; 3. a first gear case; 4. a first gear shaft; 5. a first universal lever; 6. an upper straightening roll; 7. a lower straightening roll; 8. briquetting; 9. a worm; 10. a worm gear shaft; 11. a second gear box; 12. a second gear shaft; 13. a second gimbal bar.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The embodiments described by referring to the drawings are exemplary and intended to be used for explaining the present application and are not to be construed as limiting the present application. In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," and the like are used in an orientation or positional relationship indicated in the drawings for convenience in describing the present application and to simplify the description, and are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed in a particular orientation, and be operated in a particular orientation, and thus are not to be construed as limiting the present application. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise. In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate. In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact of the first and second features, or may comprise contact of the first and second features not directly but through another feature in between. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. The first feature being "under," "beneath," and "under" the second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.
As shown in fig. 1-4, a full-automatic opening straightener comprises a base, on which a material guiding module 200, a material guiding module 300 and a straightening module 400 are arranged; wherein:
the material guiding module 200 comprises a first bracket 21 arranged on the base, more than one material guiding plate 22 is hinged on the first bracket 21, the tail end part of each material guiding plate 22 extends to the outer side of the first bracket 21 along the X direction, and each material guiding plate 22 is in transmission connection with a guide plate driving device 23 and can rotate relative to the first bracket 21 under the driving of the guide plate driving device; a pressing roller 24 is arranged on one side of the plurality of material guide plates 22 in the X direction, and the pressing roller 24 is arranged on the base and can guide the curled sheet materials onto the material guide plates 22;
the material guiding module 300 comprises a second bracket 31 arranged on the base and arranged on the other side of the first bracket 21X; the second bracket 31 is provided with an upper roller 32 and a lower roller 33 which are arranged along the Z direction and extend along the Y direction: the upper roller 32 is in transmission connection with more than one second driving device 34 and can move along the Z direction under the driving of the second driving device; the upper roller 32 and the lower roller 33 are in transmission connection with a third driving device 36 through a third transmission device 35 and can rotate under the driving of the third transmission device;
the straightening module 400 comprises a third bracket 41 arranged on the base and arranged at the lateral side of the second bracket 31X; the third bracket 41 is provided with an upper correction group 42 and a lower correction group 43 which are arranged along the Z direction and extend along the Y direction: the upper straightening group 42 is in transmission connection with more than one fourth driving device 45 through a fourth transmission device 44 and can move along the Z direction under the driving of the fourth transmission device; the upper straightening group 42 and the lower straightening group 43 are in transmission connection with a fifth driving device 47 through a fifth transmission device 46 and can rotate under the driving of the fifth transmission device.
When the utility model is applied, the distance between the pressing roller 24 and the material guide plate 22 can be reasonably set according to the material of the rolled material and the size of the rolled material, so as to ensure that the stub bar of the rolled material is guided onto the material guide plate 22.
The base is not shown in the drawings for clarity and completeness of illustration of the structure of each module.
Specifically, the guide plate 22 includes an upper guide plate 221 and a lower guide plate 222 hinged to the first support 21 and arranged in the Z direction; the guide plate driving device 23 includes an upper driving device 231 and a lower driving device 232: the upper driving device 231 is arranged on the first bracket 21 and is in transmission connection with the upper guide plate 221; the lower driving device 232 is arranged on the base and is in transmission connection with the lower guide plate 222; the nip roller 24 can guide the curled sheet between the upper guide plate 221 and the lower guide plate 222.
Specifically, two chutes 1 extending along the Z direction are arranged on the second bracket 31 in parallel, a bearing 2 is arranged in each chute 1 in a matching manner, and the upper roller 32 is erected between the two bearings 2; a second driving device 34 is arranged above the Z direction of each bearing 2, and each second driving device 34 can drive one bearing 2 to slide in the sliding chute 1.
Specifically, the third transmission device 35 includes a first gear box 3, and two first gear shafts 4 are arranged in the first gear box 3, and are connected in a meshing manner: one end parts of the two first gear shafts 4 extend out of the first gear box 3 and are respectively in transmission connection with the upper roller 32 or the lower roller 33 through a first universal rod 5, and the other end part of one first gear shaft 4 is in transmission connection with the third driving device 36.
Specifically, the upper straightening group 42 includes two or more upper straightening rolls 6 arranged side by side and extending in the Y direction; the lower straightening group 43 includes three or more lower straightening rolls 7 arranged side by side and extending in the Y direction.
Specifically, the fourth transmission device 44 includes more than one pressing block 8 arranged above the upper straightening rollers 5Z, each pressing block 8 is connected with more than one worm, the worms 9 are in transmission connection with a worm wheel shaft 10, and each worm wheel shaft 10 is in transmission connection with a fourth transmission device 45.
In this embodiment, the bearings 2 are also sleeved at both ends of each upper straightening roller 6, and the sliding grooves 1 are also arranged on the third brackets 41, so that the pressing blocks 8 push the bearings 2 to drive the upper straightening rollers 6 to move along the Z direction.
Specifically, the fifth transmission device 46 includes a second gear box 11, a plurality of second gear shafts 12 engaged and connected are disposed in the second gear box 11, one end of each second gear shaft 12 extends out of the second gear box 11 and is in transmission connection with an upper straightening roll 6 or a lower straightening roll 7 through a second universal rod 13, and the other end of each second gear shaft 12 is in transmission connection with the fifth driving device 47.
In this embodiment, a slot is provided on the third support 41 for facilitating the outflow of the sheet, and an inductor is provided on the third support 41 beside the slot. In normal operation, the fifth driving device 47 and the third driving device 36 drive the upper roller wheel 32 and the lower roller wheel 33, the upper straightening group 42 and the lower straightening group 43 to rotate oppositely, and forward thrust is continuously applied to the sheet material to push the sheet material to the side of the slot; when the straightened sheet does not reach the required flatness, the sensor receives information and feeds back signals to the fifth driving device 47 and the third driving device 36, so that the sensors are driven in the directions to drive the upper roller 32 and the lower roller 33, and the upper straightening group 42 and the lower straightening group 43 to reversely rotate in opposite directions, and the sheet is returned to the straightening module to be straightened again. Repeating the reciprocating operation until the flatness of the plate meets the precision requirement.
In the embodiment, the universal joints are respectively arranged at the two end parts of the first universal rod 5 and the second universal rod, so that synchronous rotating motion between the upper pressing roller 32 and the lower pressing roller 33 and the first gear shaft 4, and between the upper straightening roller 6 and the second gear shaft 12 and between the lower straightening roller 7 and the second gear shaft 12 can be ensured, the radial load of the first gear shaft 5 and the second gear shaft 12 in the processes of adjusting and straightening the plate can be reduced, and the service lives of the gear shaft, the gear box and the driving device can be prolonged.
Specifically, a transition plate 48 is further arranged between the third support 41 and the second support 31, the transition plate 48 is in transmission connection with a sixth driving device 49 through a pull rod, and one end of the transition plate 48 is hinged with the third support 41; the sixth driving device 49 can drive the transition plate 48 to rotate relative to the third bracket 41.
Specifically, the guide plate driving device 23, the second driving device 34, and the sixth driving device 49 are all one of a hydraulic cylinder or an air cylinder; the third drive means 36, the fourth drive means 45 and the fifth drive means 47 are all servo motors.
The working process of the utility model is as follows:
material guiding: one end of the coil is guided between the two guide plates 22 by the nip roller 24, the upper guide plate 221 is adjusted by the upper driving device 231, and the lower guide plate 222 is adjusted by the lower driving device 232 to guide the sheet between the upper press roll 32 and the lower press roll 33.
Introducing materials: the third driving device 36 drives the upper pressing roll 32 and the lower pressing roll 33 to rotate oppositely, so as to push the sheet material to move forwards between the upper pressing roll and the lower pressing roll; meanwhile, two second driving devices 34 respectively drive two ends of the upper press roll 32 to move downwards, and the upper press roll 32 is matched with the lower press roll 33 to primarily straighten the sheet material.
Straightening: a sixth driving device 49 drives one end of the transition plate 48 to approach the sheet material flowing out of the upper pressing roll 32 and the lower pressing roll 33 and guide the sheet material to be between the upper straightening group 42 and the lower straightening group 43; the fifth driving device 47 drives each upper straightening roll 6 and each lower straightening roll 7 to rotate oppositely so as to push the plate to move forwards in the gap; meanwhile, the fourth driving device 45 drives the worm wheel shaft 10 to rotate, drives the worm 9 to move downwards, drives the pressing block 8 to press the upper straightening rollers 6 downwards, and the upper straightening rollers 6 are matched with the lower straightening rollers 7 to straighten the plate for the second time. After the process is finished, the plate material flows out from the slot on the third support 41, when the sensor detects that the flatness of the plate material meets the set requirement, the plate material is continuously pushed to advance to enter the next station, otherwise, the fifth driving device 47 and the third driving device 36 are instructed to reversely drive, and the plate material is returned to the straightening die holder to be straightened again until the flatness of the plate material meets the requirement.
The technical scope of the present invention is not limited to the above embodiments, and any modifications, equivalent variations and modifications made to the above embodiments according to the technical spirit of the present invention still fall within the technical scope of the present invention.
Claims (9)
1. The full-automatic head opening straightener is characterized by comprising a base, wherein a material guide module, a material guide module and a straightening module are arranged on the base; wherein:
the material guide module comprises a first support arranged on the base, more than one material guide plate is hinged to the first support, the tail end part of each material guide plate extends to the outer side of the first support along the X direction, and each material guide plate is in transmission connection with a guide plate driving device and can rotate relative to the first support under the driving of the guide plate driving device; a pressing roller is arranged on one side of the plurality of material guide plates in the X direction and is arranged on the base and can guide curled plates onto the material guide plates;
the material guiding module comprises a second support arranged on the base and arranged on the other side of the first support in the X direction; the second support is put on the shelf and is equipped with along Z to arranging and along Y to the last running roller and the lower running roller that extends: the upper roller is in transmission connection with more than one second driving device and can move along the Z direction under the driving of the upper roller; the upper roller and the lower roller are in transmission connection with a third driving device through a third transmission device and can rotate under the driving of the third transmission device;
the straightening module comprises a third support arranged on the base and arranged on the X-direction side of the second support; the third support is provided with an upper straightening group and a lower straightening group which are arranged along the Z direction and extend along the Y direction: the upper straightening group is in transmission connection with more than one fourth driving device through a fourth transmission device and can move along the Z direction under the driving of the upper straightening group; the upper straightening group and the lower straightening group are in transmission connection with a fifth driving device through a fifth transmission device and can rotate under the driving of the fifth transmission device.
2. The full-automatic opening straightener according to claim 1, wherein the guide plates comprise an upper guide plate and a lower guide plate which are hinged with the first bracket and arranged along the Z direction respectively; the guide plate driving device comprises an upper driving device and a lower driving device: the upper driving device is arranged on the first bracket and is in transmission connection with the upper guide plate; the lower driving device is arranged on the base and is in transmission connection with the lower guide plate; the pressing roller can guide the curled plate to the position between the upper guide plate and the lower guide plate.
3. The full-automatic opening straightener according to claim 1, wherein the second bracket is provided with two chutes extending in the Z direction in parallel, a bearing is arranged in each chute in a matching manner, and the upper roller carrier is arranged between the two bearings; every Z of bearing all is equipped with one upwards the second drive arrangement, every the second drive arrangement homoenergetic transmission one the bearing is in slide in the spout.
4. The full-automatic opening straightener as claimed in claim 3, wherein the third transmission device comprises a first gear box, two first gear shafts are arranged in the first gear box and are connected in a meshing manner: one end parts of the two first gear shafts extend out of the first gear box and are in transmission connection with the upper roller or the lower roller through a first universal rod respectively, and the other end part of the first gear shaft is in transmission connection with the third driving device.
5. The full-automatic opening straightener according to claim 1, wherein the upper straightening group comprises more than two upper straightening rolls arranged side by side and extending along the Y direction; the lower straightening group comprises more than three lower straightening rollers which are arranged side by side and extend along the Y direction.
6. The full-automatic opening straightener as claimed in claim 5, wherein the fourth transmission device comprises more than one pressing block arranged above the plurality of upper straightening rollers Z, each pressing block is connected with more than one worm, the plurality of worms are in transmission connection with a worm wheel shaft, and each worm wheel shaft is in transmission connection with a fourth driving device.
7. The full-automatic opening straightener as claimed in claim 5, wherein the fifth transmission device comprises a second gear box, a plurality of second gear shafts are arranged in the second gear box, the second gear shafts are in meshed connection, one end of each second gear shaft extends out of the second gear box and is in transmission connection with one upper straightening roller or one lower straightening roller through a second universal rod, and the other end of each second gear shaft is in transmission connection with the fifth driving device.
8. The full-automatic decoiling machine according to any one of claims 1 to 7, wherein a transition plate is further arranged between the third support and the second support, the transition plate is in transmission connection with a sixth driving device through a pull rod, and one end of the transition plate is hinged with the third support; the sixth driving device can drive the transition plate to rotate relative to the third support.
9. The full-automatic opening straightener according to claim 8, wherein the guide plate driving device, the second driving device and the sixth driving device are all one of oil hydraulic cylinder or air cylinder; and the third driving device, the fourth driving device and the fifth driving device are all servo motors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123264757.6U CN216801176U (en) | 2021-12-23 | 2021-12-23 | Full-automatic opening straightener |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123264757.6U CN216801176U (en) | 2021-12-23 | 2021-12-23 | Full-automatic opening straightener |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216801176U true CN216801176U (en) | 2022-06-24 |
Family
ID=82055612
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123264757.6U Active CN216801176U (en) | 2021-12-23 | 2021-12-23 | Full-automatic opening straightener |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216801176U (en) |
-
2021
- 2021-12-23 CN CN202123264757.6U patent/CN216801176U/en active Active
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