CN216793114U - Industrial internet practical training experiment platform - Google Patents
Industrial internet practical training experiment platform Download PDFInfo
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- CN216793114U CN216793114U CN202122931871.3U CN202122931871U CN216793114U CN 216793114 U CN216793114 U CN 216793114U CN 202122931871 U CN202122931871 U CN 202122931871U CN 216793114 U CN216793114 U CN 216793114U
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Abstract
The utility model discloses an industrial internet practical training experiment platform, which comprises a basic rack; the basic rack is provided with a feeding screening unit and a gantry CNC; the feeding and screening unit is used for conveying and screening workpieces, and the gantry CNC is provided with a processing platform; a workpiece transition platform for placing a workpiece is arranged on the side part of the gantry CNC; a pneumatic Cartesian robot is arranged between the feeding screening unit and the gantry CNC; the pneumatic Cartesian robot is used for placing the screened workpieces on a processing platform and a workpiece transition platform, and the gantry CNC is used for drilling the workpieces on the processing platform; the output end of the feeding screening unit is provided with an assembly detection unit, and the side part of the assembly detection unit is provided with a finished product warehouse assembly for placing a bearing; on the basis rack, correspond the assembly detecting element position and be equipped with the robot subassembly of matching, the robot subassembly is used for placing the work piece on the work piece transition platform on the assembly detecting element to get finished product warehouse with the work piece clamp after detecting.
Description
Technical Field
The utility model relates to an industrial internet practical training experiment platform, and belongs to the technical field of industrial control equipment.
Background
In the prior art, a closed rack form is adopted, which is considered to be not beneficial to the practical training operation of a user, and for an experimental practical training and examination device, the operation convenience of the device is greatly reduced; the industrial internet information display equipment in the prior art is not rich and flexible enough, and some industrial internet information display equipment is only provided with a touch screen and does not have a plurality of displays, so that the industrial internet data information cannot be fully embodied. Some are provided with a display, but the angle is fixed and cannot be adjusted, and some numerical control panels cannot adjust the position and the angle, so that the operation and the checking of a user are inconvenient. Most of the process scene modules in the prior art are not abundant enough and are not suitable for examination occasions, because the examination needs abundant processes so as to change examination questions.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects in the prior art and provides an industrial internet practical training experiment platform.
An industrial Internet practical training experiment platform comprises a basic rack;
the basic rack is provided with a feeding screening unit and a gantry CNC; the feeding and screening unit is used for conveying and screening workpieces, and the gantry CNC is provided with a processing platform; a workpiece transition platform for placing a workpiece is arranged on the side part of the gantry CNC;
a pneumatic Cartesian robot is arranged between the feeding screening unit and the gantry CNC; the pneumatic Cartesian robot is used for placing the screened workpieces on a processing platform and a workpiece transition platform, and the gantry CNC is used for drilling the workpieces on the processing platform;
the output end of the feeding screening unit is provided with an assembly detection unit, and the side part of the assembly detection unit is provided with a finished product warehouse assembly for placing a bearing;
on the basis rack, correspond the assembly detecting element position and be equipped with the robot subassembly of matching, the robot subassembly is used for placing the work piece on the work piece transition platform on the assembly detecting element to get finished product warehouse with the work piece clamp after detecting.
Further, the feed screening unit comprises: the transmission line assembly, the feeding assembly and the motor drive;
the output end of the motor drive is in transmission connection with the transmission line assembly, the output end of the feeding assembly is provided with a push block, and a workpiece placing frame is arranged at the position corresponding to the push block; the feeding assembly acts to enable the push block to push the workpiece in the workpiece placing rack to the transmission line assembly.
Furthermore, the transmission line assembly is sequentially provided with a capacitance proximity switch, a color code sensor, a shifting fork mechanism, a heating and cooling module and a material receiving photoelectric detection switch module; a collecting slide way is arranged on the transmission line assembly and on the opposite side of the shifting fork mechanism; the capacitance proximity switch is used for detecting whether materials pass through, the color code sensor is used for detecting the colors of the materials, and the heating and cooling module is used for heating the materials; the receiving photoelectric detection switch module is used for detecting whether the materials are transmitted in place.
Further, the pneumatic cartesian robot comprises a pneumatic X-axis assembly, a pneumatic Y-axis assembly and a pneumatic gripper assembly;
the pneumatic X-axis assembly comprises a pneumatic X-axis assembly and is characterized in that a main connecting plate is connected to the output end of the pneumatic X-axis assembly, a rotary table cylinder is arranged at the top of the main connecting plate, a Y-axis cylinder is arranged at the output end of the rotary table cylinder, a Z-axis cylinder is arranged at the output end of the Y-axis cylinder, and the pneumatic gripper assembly is connected with the output end of the Z-axis cylinder.
Further, the gantry CNC comprises an X-axis module, a Y-axis module and a Z-axis module;
the X-axis module is provided with two groups, and the Y-axis module is connected with the X-axis module in a sliding manner; the Z-axis module is connected with the Y-axis module in a sliding manner; the Y-axis module is connected with the Z-axis module in a sliding manner; the Z-axis module is connected with a main shaft in a sliding mode, a driving motor is arranged at the output end of the main shaft, and a drill bit is arranged at the output end of the driving motor.
Furthermore, the processing platform comprises a base arranged on the base rack, stand columns are arranged at two ends of the base, a positioning panel is arranged at the tops of the stand columns, a positioning cylinder is arranged at one end of the panel, and a positioning stop block is arranged at the other end of the panel; and the output end of the positioning cylinder is provided with a clamping stop block matched with the positioning stop block.
Furthermore, the robot assembly comprises a robot base arranged on the base rack and a robot connected with the base; the robot is connected with a pneumatic claw assembly.
Further, the assembly detection unit comprises a detection unit, an assembly unit and a finished product warehouse assembly;
the assembly unit is used for placing a machined workpiece, the line edge warehouse is used for placing a bearing, the pneumatic claw assembly places the bearing in a workpiece machining hole, and the detection unit is used for detecting whether the bearing is pressed in the workpiece.
Compared with the prior art, the utility model has the following beneficial effects: the rack adopts an open form, an internet information display screen and a numerical control system control screen structure are added behind the rack in a structural form convenient for a user to operate, a plurality of information display screens are arranged on the rack, and the information display screens are provided with universal adjusting supports, so that the angle and the height can be adjusted at will; the CNC control screen can also be installed, the control box adopts the davit installation, can adjust the angle of CNC control screen at will, has greatly made things convenient for the user to watch and use information display screen and control screen.
In addition, this scheme has designed automobile parts belt idler as the production object, has included multiple technologies and modules such as raw and other materials storage, ejection of compact, transmission line, detection and letter sorting, analog quantity heating, motion control, CNC function, buffer position, SCARA robot, assembly, inspection, finished product storehouse, defective goods storehouse, has provided the required scene platform of very abundant real standard experiment or examination.
Drawings
FIG. 1 is a schematic view of the apparatus of the present invention as a whole;
FIG. 2 is a schematic view of a feed screening unit of the present invention;
FIG. 3 is a schematic view of the gantry CNC of the present invention;
FIG. 4 is a schematic view of a processing platform according to the present invention;
FIG. 5 is a schematic view of a pneumatic Cartesian robot of the present invention;
FIG. 6 is a schematic view of the robot assembly of the present invention;
FIG. 7 is a schematic view of an assembly detection unit of the present invention;
FIG. 8 is a schematic view of a workpiece transition platform according to the present invention;
FIG. 9 is a schematic view of a finished goods warehouse of the present invention;
FIG. 10 is a schematic view of a waste bin of the present invention;
FIG. 11 is a process flow diagram of the present invention;
in the figure: 1. Basic rack, 2, feeding screening unit, 21, transmission line component, 22, feeding component, 23, motor drive, 24, collecting slide way, 25, shifting fork mechanism, 26, workpiece blocking guide component, 27, discharging photoelectric detection switch module, 28, receiving photoelectric detection switch module, 29, capacitance proximity switch, 212, workpiece placing rack, 213, color mark sensor, 214, heating and cooling module, 215, correlation photoelectric, 3, gantry CNC, 31, an X-axis module, 32, a Y-axis module, 33, a Z-axis module, 34, a main shaft, 35, a Y-axis drag chain, 36, a Z-axis drag chain, 37, an X-axis drag chain, 38, a driving motor, 4, a processing platform, 41, a clamping stop, 42, a positioning stop, 43, a positioning panel, 44 a base, 46, a positioning cylinder, 49, a stand column, 410, a detection sensor, 5 and a pneumatic Cartesian robot; 51. the device comprises a pneumatic X shaft assembly, a 52 pneumatic Y shaft assembly, a 53 pneumatic gripper assembly, a 54 main connecting plate, a 55 rotary table cylinder, a 56 reinforcing rib, a 57, a drag chain support, a 58, a drag chain, a 6, a robot assembly, a 61, a robot base, a 62, a robot, a 63, a pneumatic gripper assembly, a 7, an assembly detection unit, a 71, a detection unit, a 72 and an assembly unit; 8. the system comprises a workpiece transition platform, a workpiece transition platform 9, a finished product warehouse assembly 10 and a finished product warehouse; 11. a waste bin.
Detailed Description
The utility model is further described below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate a number of the indicated technical features. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
As shown in fig. 1-11, an industrial internet practical training experiment platform comprises a basic rack 1;
the basic rack 1 is provided with a feeding screening unit 2 and a gantry CNC 3; the feeding and screening unit 2 is used for conveying and screening workpieces, and the gantry CNC3 is provided with a processing platform 4; a workpiece transition platform 8 for placing workpieces is arranged on the side of the gantry CNC 3;
a pneumatic cartesian robot 5 is arranged between the feeding and screening unit 2 and the gantry CNC 3; the pneumatic cartesian robot 5 is used for placing the screened workpieces on the processing platform 4 and the workpiece transition platform 8, and the gantry CNC3 is used for drilling the workpieces on the processing platform 4;
an assembly detection unit 7 is arranged at the output end of the feeding screening unit 2, and a finished product warehouse assembly 9 for placing a bearing is arranged on the side part of the assembly detection unit 7;
and a matched robot assembly 6 is arranged on the basic rack 1 corresponding to the assembly detection unit 7, and the robot assembly 6 is used for placing a workpiece on the workpiece transition platform 8 on the assembly detection unit 7 and clamping the detected workpiece to a finished product warehouse 10.
As shown in fig. 2, the feed screening unit 2 comprises: a transmission line assembly 21, a feeding assembly 22 and a motor drive 23;
the output end of the motor drive 23 is in transmission connection with the transmission line assembly 21, the output end of the feeding assembly 22 is provided with a push block, and a workpiece placing frame 12 is arranged at the position corresponding to the push block; the feeding assembly 22 acts to enable the push block to push the workpiece in the workpiece placing frame 12 onto the transmission line assembly 21, and the transmission line assembly 21 is sequentially provided with a discharging photoelectric detection switch module 27, a capacitance proximity switch 29, a color mark sensor 213, a shifting fork mechanism 25, a heating and cooling module 214 and a receiving photoelectric detection switch module 28; a collecting slide way 24 is arranged on the transmission line assembly 21 and on the opposite side of the shifting fork mechanism 25; the capacitance proximity switch 29 is used for detecting whether a material passes through, the color scale sensor 213 is used for detecting the color of the material, and the heating and cooling module 214 is used for heating the material; the receiving photoelectric detection switch module 28 is used for detecting whether the materials are transmitted in place.
The transmission line assembly 21 adopts belt transmission, the end part is provided with a waste box 11, the feeding assembly 22 comprises an air cylinder, and the air cylinder acts on the push block; the shifting fork mechanism 25 adopts the output end of the air cylinder to be provided with shifting teeth, and the workpieces are rejected into the collecting slide way 24 through the shifting teeth.
The transmission sorting mechanism mainly comprises a transmission line (comprising a direct current motor), a material detection sensor (an inductance sensor, a color sensor and a photoelectric sensor), an automatic swing arm sorting device, a sorting trough and the like, can finish the transmission of workpieces, can judge the material and color types of the workpieces according to the practical training content to finish the automatic sorting work,
further, the pneumatic cartesian robot 5 comprises a pneumatic X-axis assembly 51, a pneumatic Y-axis assembly 52 and a pneumatic gripper assembly 53;
the output end of the pneumatic X-axis assembly 51 is connected with a main connecting plate 54, the top of the main connecting plate 54 is provided with a rotary table cylinder 55, the output end of the rotary table cylinder 55 is provided with a Y-axis cylinder, the output end of the Y-axis cylinder is provided with a Z-axis cylinder, and the pneumatic gripper assembly 53 is connected with the output end of the Z-axis cylinder.
As shown in fig. 5, the gantry CNC3 includes an X-axis module 31, a Y-axis module 32 and a Z-axis module 33;
the X-axis module 31 is provided with two groups, and the Y-axis module 32 is connected with the X-axis module 31 in a sliding manner; the Z-axis module 33 is connected with the Y-axis module 32 in a sliding manner; the Y-axis module 32 is connected with the Z-axis module 33 in a sliding manner; the Z-axis module 33 is connected with a main shaft 34 in a sliding manner, the output end of the main shaft 34 is provided with a driving motor 38, and the output end of the driving motor 38 is provided with a drill bit; the motion control unit adopts a truss structure, has freedom degrees in three directions, is integrally manufactured by aluminum profile processing, an X shaft adopts a rodless cylinder for transmission, a Y shaft adopts a telescopic cylinder and a rotary cylinder, and a Z shaft adopts a height precision cylinder with a guide rod, so that the device has the characteristics of strong strength, high speed, stable transmission and the like. The tail end of the Z axis is provided with a pneumatic clamping jaw for grabbing a workpiece.
Specifically, an X-axis module 31, a Y-axis module 32, and a Z-axis module 33; all adopt industry linear module, for prior art, built-in high accuracy ball screw and accurate linear guide, 3 sets of servo motor are selected for use to power, and it has intensity height, fast, the precision is high, characteristics such as transmission are steady. Each transmission shaft has positive and negative limit detection and reference point return detection functions, and a Z shaft adopts a servo motor with a band-type brake to prevent a main shaft head from sliding off due to gravity after the system is powered off; and will not be described in detail herein.
The CNC gantry uses a CNC numerical control system. The platform adopts a real numerical control system, realizes control logic by developing a system program (software) in a memory, realizes a numerical control function, and is connected with peripheral equipment through an interface.
Further, the processing platform 4 comprises a base 44 arranged on the base rack 1, two ends of the base 44 are provided with an upright column 49, the top of the upright column is provided with a positioning panel 43, one end of the panel 43 is provided with a positioning cylinder 46, and the other end of the panel 43 is provided with a positioning stop block 42; the output end of the positioning cylinder 46 is provided with a clamping stop 41 matched with the positioning stop 42.
As shown in fig. 6, the robot assembly 6 includes a robot base 61 provided on the base gantry 1, and a robot 62 connected to the base 61; the robot 62 is connected with a gas claw assembly 63; the four-axis SCARA robot is used for carrying materials, the robot body is light in weight, simple and easy to use, high in reliability, high in movement speed, small in occupied area and large in action range, automatic operation can be easily achieved, and a multifunctional pneumatic gripper is configured.
As shown in fig. 7, the assembly detection unit 7 includes a detection unit 71, an assembly unit 72, and a finished product library assembly 9;
the assembly unit 73 is used for placing a machined workpiece, the finished product warehouse assembly 9 is used for placing a bearing, the pneumatic claw assembly 63 places the bearing in a workpiece machining hole, the detection unit 71 is used for detecting whether the bearing is pressed in the workpiece or not, a specific detection mode is realized, a Z-axis cylinder is extended to a workpiece installation position through an X-axis cylinder, and whether a detection jig matched with the workpiece is matched or not is arranged through the output end of the Z-axis cylinder.
As shown in fig. 9, the finished product warehouse 10 includes a finished product warehouse frame 101, a finished product warehouse location 102, a detection sensor 103; the unit is used for storing finished products after processing, and the industrial robot grabs the products assembled in the previous procedure to a finished product warehouse position appointed by the system for warehousing operation. The system has 6 finished product storage positions (2 rows by 3 columns), and each storage position is provided with a material detection sensor for detecting whether the finished product material exists or not.
The working principle is as follows:
firstly, the idler wheel body is pushed out to the part conveying unit by the discharging mechanism of the raw material unit, the detection switch on the transmission line detects the idler wheel body, the transmission line is driven by the motor, and the drive belt conveys the idler wheel body forwards. After a period of time, the idle wheel body arrives at the detection zone, and the detection zone begins to detect the idle wheel body, if the wheel body of nylon material, then nylon wheel body can be sorted to interim magazine by the letter sorting mechanism at rear. If the idler wheel body is made of metal, the idler wheel body is allowed to be conveyed to the heating area continuously along the conveying line. And after the heating area detects that the wheel body is in place, the belt stops. The heating zone begins to heat the idler wheel body, and after the heating is finished, the idler wheel body continues to move along with the transmission belt and waits for the motion control unit to grab.
The motion control unit snatchs the idler wheel body to the CNC unit, carries out the simulation processing to the idler wheel body, takes out the idler wheel body by the motion control unit again after the CNC unit simulation processing is accomplished and places the buffer memory station, carries to the assembly position by SCARA robot again, gets the bearing in line limit storehouse afterwards, installs the idler wheel body hole to press and target in place, accomplish assembly work.
And after the assembly is finished, the detection mechanism carries out assembly detection, the workpieces qualified for detection are conveyed to a finished product warehouse unit by the SCARA robot, and the workpieces unqualified for detection are conveyed to an unqualified product collection station.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (8)
1. An industrial internet practical training experiment platform is characterized by comprising a basic rack (1);
the basic rack (1) is provided with a feeding screening unit (2) and a gantry CNC (computerized numerical control) machine (3); the feeding and screening unit (2) is used for conveying and screening workpieces, and the gantry CNC (computer numerical control) machine (3) is provided with a processing platform (4); a workpiece transition platform (8) for placing a workpiece is arranged on the side part of the gantry CNC (3);
a pneumatic Cartesian robot (5) is arranged between the feeding screening unit (2) and the gantry CNC (3); the pneumatic Cartesian robot (5) is used for placing screened workpieces on the machining platform (4) and the workpiece transition platform (8), and the gantry CNC (3) is used for drilling the workpieces on the machining platform (4);
an assembly detection unit (7) is arranged at the output end of the feeding screening unit (2), and a finished product warehouse assembly (9) for placing a bearing is arranged on the side part of the assembly detection unit (7);
on basic rack (1), correspond assembly detecting element (7) position and be equipped with matched robot subassembly (6), robot subassembly (6) are used for placing assembly detecting element (7) with the work piece on work piece transition platform (8) on to the work piece clamp after detecting gets to finished product warehouse (10).
2. The industrial internet practical training experiment platform according to claim 1, wherein the feed screening unit (2) comprises: a transmission line assembly (21), a feeding assembly (22) and a motor drive (23);
the output end of the motor drive (23) is in transmission connection with the transmission line assembly (21), the output end of the feeding assembly (22) is provided with a push block, and a workpiece placing frame (12) is arranged at a position corresponding to the push block; the feeding assembly (22) acts to enable the push block to push the workpiece in the workpiece placing rack (12) to the transmission line assembly (21).
3. The industrial internet practical training experiment platform as claimed in claim 2, wherein the transmission line assembly (21) is sequentially provided with a capacitance proximity switch (29), a color mark sensor (213), a shifting fork mechanism (25), a heating and cooling module (214) and a material receiving photoelectric detection switch module (28); a collecting slide way (24) is arranged on the transmission line assembly (21) and on the opposite side of the shifting fork mechanism (25); the capacitance proximity switch (29) is used for detecting whether materials pass through, the color scale sensor (213) is used for detecting the colors of the materials, and the heating and cooling module (214) is used for heating the materials; the receiving photoelectric detection switch module (28) is used for detecting whether the materials are transmitted in place.
4. The industrial internet practical training experiment platform according to claim 1, wherein the pneumatic cartesian robot (5) comprises a pneumatic X-axis assembly (51), a pneumatic Y-axis assembly (52) and a pneumatic gripper assembly (53);
the output end of the pneumatic X-axis assembly (51) is connected with a main connecting plate (54), the top of the main connecting plate (54) is provided with a rotary table cylinder (55), the output end of the rotary table cylinder (55) is provided with a Y-axis cylinder, the output end of the Y-axis cylinder is provided with a Z-axis cylinder, and the pneumatic gripper assembly (53) is connected with the output end of the Z-axis cylinder.
5. The industrial internet practical training experiment platform as claimed in claim 1, wherein the gantry CNC (3) comprises an X-axis module (31), a Y-axis module (32) and a Z-axis module (33);
the X-axis modules (31) are provided with two groups, and the Y-axis modules (32) are connected with the X-axis modules (31) in a sliding manner; the Z-axis module (33) is connected with the Y-axis module (32) in a sliding manner; the Y-axis module (32) is connected with the Z-axis module (33) in a sliding manner; z axle module (33) sliding connection has main shaft (34), main shaft (34) output is equipped with driving motor (38), the output of driving motor (38) is equipped with the drill bit.
6. The industrial internet practical training experiment platform as claimed in claim 1, wherein the processing platform (4) comprises a base (44) arranged on the base rack (1), stand columns (49) are arranged at two ends of the base (44), a positioning panel (43) is arranged at the tops of the stand columns, a positioning cylinder (46) is arranged at one end of the panel (43), and a positioning stop block (42) is arranged at the other end of the panel; and the output end of the positioning air cylinder (46) is provided with a clamping stop block (41) matched with the positioning stop block (42).
7. The industrial internet practical training experiment platform as claimed in claim 1, wherein the robot assembly (6) comprises a robot base (61) arranged on the base rack (1), and a robot (62) connected with the robot base (61); the robot (62) is connected with a gas claw assembly (63).
8. The industrial internet practical training experiment platform as claimed in claim 7, wherein the assembly detection unit (7) comprises a detection unit (71), an assembly unit (72) and a finished product warehouse component (9);
the assembling unit (72) is used for placing a machined workpiece, the finished product warehouse assembly (9) is used for placing a bearing, the pneumatic claw assembly (63) is used for placing the bearing in a workpiece machining hole, and the detecting unit (71) is used for detecting whether the bearing is pressed in the workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122931871.3U CN216793114U (en) | 2021-11-26 | 2021-11-26 | Industrial internet practical training experiment platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122931871.3U CN216793114U (en) | 2021-11-26 | 2021-11-26 | Industrial internet practical training experiment platform |
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| Publication Number | Publication Date |
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| CN216793114U true CN216793114U (en) | 2022-06-21 |
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| CN202122931871.3U Active CN216793114U (en) | 2021-11-26 | 2021-11-26 | Industrial internet practical training experiment platform |
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| CN (1) | CN216793114U (en) |
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2021
- 2021-11-26 CN CN202122931871.3U patent/CN216793114U/en active Active
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