CN216792714U - An intelligent gate pump control terminal - Google Patents

An intelligent gate pump control terminal Download PDF

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CN216792714U
CN216792714U CN202122984122.7U CN202122984122U CN216792714U CN 216792714 U CN216792714 U CN 216792714U CN 202122984122 U CN202122984122 U CN 202122984122U CN 216792714 U CN216792714 U CN 216792714U
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central processing
processing module
interface circuit
circuit
module
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张波
姚杰森
罗朝林
林年旺
周宏伟
陈武奋
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Pearl River Hydraulic Research Institute of PRWRC
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Abstract

The utility model discloses an intelligent brake pump control terminal, which comprises a central processing module, a switching value input circuit, a switching value output circuit, an analog input circuit, an RS485 interface circuit, an RS232 interface circuit, a 100M Ethernet interface circuit, a mini-PCIE interface circuit, an SD card interface circuit, an OTG interface circuit, a real-time clock module and a power supply conversion circuit, wherein the switching value input circuit is connected with the switching value output circuit; the central processing module and the power supply conversion circuit are respectively connected with other modules and circuits. The utility model can realize high-speed and accurate control and scheduling of the dispersed small water conservancy facilities, and conveniently carry out combined scheduling of the gate pump group through an integrated algorithm and a control strategy; and the modularized design is adopted, the installation is convenient and simple, the expansion is flexible, at most 2 groups of cascade connection can be realized, 250 nodes of the gate pump can be controlled, data interaction can be carried out with an upper computer through a network, a part of control strategies are operated on a terminal, the calculation amount of the upper computer is reduced, and the intelligent degree is improved.

Description

一种智能闸泵控制终端An intelligent gate pump control terminal

技术领域technical field

本实用新型涉及蓄滞洪区闸泵联合调度的技术领域,具体涉及一种智能闸泵控制终端。The utility model relates to the technical field of joint scheduling of gates and pumps in flood storage and detention areas, in particular to an intelligent gate-pump control terminal.

背景技术Background technique

目前,公知的闸泵控制终端是由PLC进行控制,通过采集当前闸门水位、流量等信息,上位计算机通过网络与闸泵控制终端进行信息交互,从而控制闸门、泵站等水利设施。但是对于小型水库、河道、水渠、联围等的闸泵控制,基于PLC的闸泵控制终端在控制分散小水利设施时存在较多的机械电气配件,日常维护工作量较大。且在闸泵群联合调度环境下,增加上位计算机的运算量,智能化程度较低。At present, the known gate pump control terminal is controlled by PLC. By collecting the current gate water level, flow and other information, the upper computer exchanges information with the gate pump control terminal through the network, thereby controlling water conservancy facilities such as gates and pumping stations. However, for the gate and pump control of small reservoirs, rivers, canals, and enclosures, the PLC-based gate and pump control terminal has many mechanical and electrical accessories when controlling scattered small water conservancy facilities, and the daily maintenance workload is large. In addition, in the joint scheduling environment of the gate-pump group, the calculation amount of the upper computer is increased, and the degree of intelligence is low.

实用新型内容Utility model content

为了克服现有基于PLC的闸泵控制终端在分散小水利设施环境下日常维护工作量较大的缺陷,本实用新型提供一种智能闸泵控制终端,针对每个闸泵设施的运行情况通过网络与上位计算机进行数据交互,集成相关闸泵控制算法,在终端上运行部分控制策略,降低上位计算机的运算量,提高智能化程度。In order to overcome the defect that the existing PLC-based gate pump control terminal has a large daily maintenance workload in the environment of scattered small water conservancy facilities, the utility model provides an intelligent gate pump control terminal, which can pass the network according to the operation condition of each gate pump facility. Data exchange with the host computer, integrate the relevant gate pump control algorithms, run some control strategies on the terminal, reduce the computational load of the host computer, and improve the degree of intelligence.

为了达到上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

本实用新型提供了一种智能闸泵控制终端,包括中央处理模块、开关量输入电路、开关量输出电路、模拟量输入电路、RS485接口电路、RS232接口电路、100M以太网接口电路、mini-PCIE接口电路、SD卡接口电路、OTG接口电路、实时时钟模块以及电源转换电路;The utility model provides an intelligent gate pump control terminal, comprising a central processing module, a switch quantity input circuit, a switch quantity output circuit, an analog quantity input circuit, an RS485 interface circuit, an RS232 interface circuit, a 100M Ethernet interface circuit, and a mini-PCIE Interface circuit, SD card interface circuit, OTG interface circuit, real-time clock module and power conversion circuit;

所述开关量输入电路与中央处理模块连接,用于采集闸泵的开关量信号并发送至中央处理模块;The switch quantity input circuit is connected with the central processing module, and is used to collect the switch quantity signal of the gate pump and send it to the central processing module;

所述开关量输出电路分别与中央处理模块以及闸泵连接,用于输出开关量信号以驱动闸泵;The switch quantity output circuit is respectively connected with the central processing module and the gate pump, and is used for outputting the switch quantity signal to drive the gate pump;

所述模拟量输入电路与中央处理模块连接,用于采集闸泵的模拟量信号并发送至中央处理模块;The analog input circuit is connected to the central processing module for collecting the analog signal of the gate pump and sending it to the central processing module;

所述RS485接口电路与中央处理模块连接,用于采集闸泵的数字量信号,并实现模块扩展;The RS485 interface circuit is connected with the central processing module, and is used to collect the digital signal of the gate pump and realize module expansion;

所述RS232接口电路与中央处理模块连接,用于与外部调试设备进行通讯;The RS232 interface circuit is connected with the central processing module for communicating with external debugging equipment;

所述100M以太网接口电路与中央处理模块连接,通过无线网络通讯模块连接至上位计算机;The 100M Ethernet interface circuit is connected to the central processing module, and is connected to the upper computer through the wireless network communication module;

所述mini-PCIE接口电路与中央处理模块连接,通过无线外接的方式连接至上位计算机;The mini-PCIE interface circuit is connected to the central processing module, and is connected to the upper computer through a wireless external connection;

所述SD卡接口电路与中央处理模块连接,并外接存储设备;The SD card interface circuit is connected with the central processing module, and is connected with an external storage device;

所述OTG接口电路与中央处理模块连接,用于烧写系统或进行USB通讯;The OTG interface circuit is connected with the central processing module, and is used for programming the system or performing USB communication;

所述实时时钟模块与中央处理模块连接,用于提供实时时间;The real-time clock module is connected to the central processing module for providing real-time time;

所述电源转换电路分别与中央处理模块、开关量输入电路、开关量输出电路、模拟量输入电路、RS485接口电路、RS232接口电路、100M以太网接口电路、mini-PCIE接口电路、SD卡接口电路、OTG接口电路以及实时时钟模块连接,用于提供驱动电源。The power conversion circuit is respectively connected with the central processing module, switch input circuit, switch output circuit, analog input circuit, RS485 interface circuit, RS232 interface circuit, 100M Ethernet interface circuit, mini-PCIE interface circuit and SD card interface circuit. , OTG interface circuit and real-time clock module connection to provide driving power.

作为优选的技术方案,所述中央处理模块的核心处理器为NXP-imx6ull微处理单元。As a preferred technical solution, the core processor of the central processing module is an NXP-imx6ull microprocessor unit.

作为优选的技术方案,所述开关量输入电路包括16路输入通道,所述开关量输出电路包括4路输出通道,所述模拟量输入电路包括8路输入通道;所述开关量输入电路和开关量输出电路先通过扩展I/O芯片再通过第一IIC总线与中央处理模块连接,所述扩展I/O芯片的型号为CH422;所述模拟量输入电路先通过ADC采集芯片再通过SPI总线与中央处理模块连接,所述模拟量信号为 4~20mA或0~5V,所述ADC采集芯片的型号为ADS1256。As a preferred technical solution, the digital input circuit includes 16 input channels, the digital output circuit includes 4 output channels, and the analog input circuit includes 8 input channels; the digital input circuit and the switch The quantity output circuit is first connected to the central processing module through the extended I/O chip and then through the first IIC bus. The model of the extended I/O chip is CH422; the analog quantity input circuit first collects the chip through the ADC and then communicates with the CPU through the SPI bus. The central processing module is connected, the analog signal is 4-20mA or 0-5V, and the model of the ADC acquisition chip is ADS1256.

作为优选的技术方案,所述RS485接口电路包括2路用于采集闸泵的数字量信号的数字量采集接口、型号为SMAJ5.0CA的TVS管、SP3485信号转换芯片以及2路与智能闸泵控制终端扩展模块进行电气连接的接口;所述型号为 SMAJ5.0CA的TVS管和SP3485信号转换芯片相连,用于实现中央处理模块的 TTL信号与闸泵的数字量信号之间的转换。As a preferred technical solution, the RS485 interface circuit includes two digital acquisition interfaces for collecting digital signals of the gate pump, a TVS tube with a model of SMAJ5.0CA, an SP3485 signal conversion chip, and two channels with intelligent gate pump control The interface for the electrical connection of the terminal expansion module; the TVS tube of the model SMAJ5.0CA is connected with the SP3485 signal conversion chip, which is used to realize the conversion between the TTL signal of the central processing module and the digital signal of the gate pump.

作为优选的技术方案,所述RS232接口电路通过MAX3232信号转换芯片实现外部调试设备信号与中央处理模块的TTL信号之间的转换。As a preferred technical solution, the RS232 interface circuit realizes the conversion between the external debugging device signal and the TTL signal of the central processing module through the MAX3232 signal conversion chip.

作为优选的技术方案,所述100M以太网接口电路包括型号为LAN8720的以太网PHY层芯片,所述以太网PHY层芯片通过RMII接口与中央处理模块连接;As a preferred technical solution, the 100M Ethernet interface circuit includes an Ethernet PHY layer chip with a model of LAN8720, and the Ethernet PHY layer chip is connected to the central processing module through the RMII interface;

所述mini-PCIE接口电路将中央处理模块的TTL信号与USB信号通过无线通信模块传输至上位计算机,所述无线通信模块包括4G模块、5G模块以及NB 模块。The mini-PCIE interface circuit transmits the TTL signal and the USB signal of the central processing module to the upper computer through the wireless communication module, and the wireless communication module includes a 4G module, a 5G module and an NB module.

作为优选的技术方案,所述SD卡接口电路包括SD卡座和SD卡接口TVS 管;所述SD卡座接入SD卡后产生SD卡信号,通过SD卡接口TVS管传输至中央处理模块;所述SD卡接口TVS管的型号为SWSRV05-4。As a preferred technical solution, the SD card interface circuit includes an SD card holder and an SD card interface TVS pipe; after the SD card holder is connected to the SD card, an SD card signal is generated, and is transmitted to the central processing module through the SD card interface TVS pipe; The model of the SD card interface TVS tube is SWSRV05-4.

作为优选的技术方案,所述OTG接口电路包括电源开关芯片、OTG接口TVS管和micro USB接口,micro USB接口传输的数据通过OTG接口TVS管传输至中央处理模块;所述电源开关芯片用于切换micro USB接口电源的开关;所述电源开关芯片的芯片型号为SY6280,OTG接口TVS管的型号为 SWSRV05-4。As a preferred technical solution, the OTG interface circuit includes a power switch chip, an OTG interface TVS tube and a micro USB interface, and the data transmitted by the micro USB interface is transmitted to the central processing module through the OTG interface TVS tube; the power switch chip is used for switching. Micro USB interface power switch; the chip model of the power switch chip is SY6280, and the model of the OTG interface TVS tube is SWSRV05-4.

作为优选的技术方案,所述实时时钟模块的型号为ISL1208,通过第二IIC 总线与中央处理模块连接。As a preferred technical solution, the model of the real-time clock module is ISL1208, which is connected to the central processing module through the second IIC bus.

作为优选的技术方案,所述电源转换电路包括直流12V转直流5V模块和直流5V转直流3.3V模块;其中直流12V转直流5V模块的型号为TPS54331,直流5V转直流3.3V模块的型号为TPS54327。As a preferred technical solution, the power conversion circuit includes a DC 12V to DC 5V module and a DC 5V to DC 3.3V module; the model of the DC 12V to DC 5V module is TPS54331, and the model of the DC 5V to DC 3.3V module is TPS54327 .

本实用新型与现有技术相比,具有如下优点和有益效果:Compared with the prior art, the utility model has the following advantages and beneficial effects:

(1)本实用新型可以在实现对分散小水利设施高速、准确控制和调度的同时,通过集成算法与控制策略,方便地进行闸泵群联合调度;并且本实用新型采用模块化设计,安装方便简单,扩展灵活,最多可以2组级联,可以控制闸泵250个节点,能够满足大部分场合要求。(1) The present utility model can realize the high-speed and accurate control and dispatch of scattered small water conservancy facilities, and at the same time, through the integrated algorithm and control strategy, the joint dispatch of the gate-pump group can be conveniently carried out; and the utility model adopts the modular design, and the installation is convenient. Simple, flexible expansion, can be cascaded up to 2 groups, can control 250 nodes of the gate pump, can meet the requirements of most occasions.

(2)本实用新型针对每个闸泵设施的运行情况通过网络与上位计算机进行数据交互,集成相关闸泵控制算法,在终端上运行部分控制策略,降低上位计算机的运算量,提高智能化程度,克服现有基于PLC的闸泵控制终端在分散小水利设施环境下日常维护工作量较大的缺陷。(2) The utility model conducts data exchange with the host computer through the network according to the operation situation of each gate pump facility, integrates the relevant gate pump control algorithms, runs part of the control strategy on the terminal, reduces the calculation amount of the host computer, and improves the degree of intelligence , to overcome the defect that the existing PLC-based gate pump control terminal has a large daily maintenance workload in the environment of scattered small water conservancy facilities.

(3)本实用新型的开关量输入电路和开关量输出电路先通过扩展I/O芯片再通过IIC总线与中央处理模块连接,节省中央处理模块对外部设备的控制与采集引脚数量,达到了优化电路走线的目的;(3) The switch quantity input circuit and switch quantity output circuit of the present utility model are connected with the central processing module through the expansion I/O chip and then through the IIC bus, which saves the control and collection pins of the external equipment by the central processing module, and achieves The purpose of optimizing circuit routing;

(4)本实用新型通过型号为ADS1256的高精度ADC采集芯片转换模拟量信号,并通过SPI总线连接中央处理模块,提高了模数转化精度,达到准确采集模拟量信号的目的。(4) The utility model converts analog signals through a high-precision ADC acquisition chip with a model of ADS1256, and connects the central processing module through the SPI bus, which improves the analog-to-digital conversion accuracy and achieves the purpose of accurately collecting analog signals.

附图说明Description of drawings

图1是本实用新型所述一种智能闸泵控制终端的整体电路结构框图;Fig. 1 is the overall circuit structure block diagram of a kind of intelligent gate pump control terminal described in the present utility model;

图2是本实用新型的扩展I/O转换电路,其中图2(a)为扩展I/O芯片U8的电路图,图2(b)为扩展I/O芯片U9的电路图;Fig. 2 is the extension I/O conversion circuit of the present utility model, wherein Fig. 2 (a) is the circuit diagram of extension I/O chip U8, Fig. 2 (b) is the circuit diagram of extension I/O chip U9;

图3是本实用新型的继电器输出电路;Fig. 3 is the relay output circuit of the present utility model;

图4是本实用新型的数字量输入电路;Fig. 4 is the digital quantity input circuit of the present utility model;

图5是本实用新型的模数转换电路,其中图5(a)为ADC采集芯片的电路图,图5(b)为运算放大器U2的电路图;5 is an analog-to-digital conversion circuit of the present utility model, wherein FIG. 5(a) is a circuit diagram of an ADC acquisition chip, and FIG. 5(b) is a circuit diagram of an operational amplifier U2;

图6是本实用新型的模数转化采集电路;Fig. 6 is the analog-to-digital conversion acquisition circuit of the present utility model;

图7是本实用新型的RS485接口电路;Fig. 7 is the RS485 interface circuit of the present utility model;

图8是本实用新型的以太网接口电路;Fig. 8 is the Ethernet interface circuit of the present utility model;

图9是本实用新型的mini-PCIE接口电路;Fig. 9 is the mini-PCIE interface circuit of the present invention;

图10是本实用新型的SD卡接口电路;Fig. 10 is the SD card interface circuit of the present invention;

图11是本实用新型的OTG接口电路;Fig. 11 is the OTG interface circuit of the present utility model;

图12是本实用新型的实时时钟电路;Fig. 12 is the real-time clock circuit of the present utility model;

图13是本实用新型的直流12V转直流5V的电源转换电路;Fig. 13 is the power conversion circuit of the present utility model from DC 12V to DC 5V;

图14是本实用新型的直流5V转直流3.3V的电源转换电路。FIG. 14 is a power conversion circuit of the present invention for converting DC 5V to DC 3.3V.

具体实施方式Detailed ways

为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make those skilled in the art better understand the solutions of the present application, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of this application.

实施例Example

如图1所示,本实施例提供一种智能闸泵控制终端,具体包括中央处理模块、16路开关量输入电路、4路开关量输出电路、8路模拟量输入电路、4路RS485 接口电路、1路RS232接口电路、1路100M以太网接口电路、1路mini-PCIE 接口电路、1路SD卡接口电路、1路OTG接口电路、1路实时时钟模块以及电源转换电路;As shown in FIG. 1 , this embodiment provides an intelligent gate pump control terminal, which specifically includes a central processing module, 16 channels of digital input circuits, 4 channels of digital output circuits, 8 channels of analog input circuits, and 4 channels of RS485 interface circuits. , 1-way RS232 interface circuit, 1-way 100M Ethernet interface circuit, 1-way mini-PCIE interface circuit, 1-way SD card interface circuit, 1-way OTG interface circuit, 1-way real-time clock module and power conversion circuit;

(1)所述中央处理模块用于对整个系统进行管理与控制;(1) The central processing module is used to manage and control the entire system;

进一步的,所述中央处理模块的核心处理器为NXP-imx6ull微处理单元。Further, the core processor of the central processing module is an NXP-imx6ull microprocessor unit.

(2)所述开关量输入电路与中央处理模块连接,用于采集包括液位计、限位开关等外部设备的开关量信号并发送至中央处理模块;(2) The digital input circuit is connected to the central processing module, and is used to collect digital signals including liquid level gauges, limit switches and other external devices and send them to the central processing module;

(3)所述开关量输出电路分别与中央处理模块以及闸泵连接,用于输出开关量信号以驱动闸泵;(3) The switching quantity output circuit is respectively connected with the central processing module and the gate pump, and is used for outputting the switching quantity signal to drive the gate pump;

进一步的,(2)和(3)中的所述开关量输入电路和开关量输出电路先通过扩展I/O芯片再通过第一IIC总线与中央处理模块连接,以节省中央处理模块对外部设备的控制与采集引脚数量,以达到优化电路走线的目的;所述扩展I/O 芯片的型号为CH422;Further, the switch quantity input circuit and switch quantity output circuit in (2) and (3) are first connected with the central processing module through the extended I/O chip and then through the first IIC bus, so as to save the central processing module on the external equipment. The number of control and acquisition pins to achieve the purpose of optimizing circuit wiring; the model of the extended I/O chip is CH422;

更进一步的,如图2所示,型号为CH422的扩展I/O芯片的5管脚SCL与 6管脚SDA为IIC总线通讯线,连接到中央处理模块进行数据交互;其中,如图2(a)所示,扩展I/O芯片U8连接1~8路开关量输入电路,如图2(b)所示,扩展I/O芯片U9连接9~16路开关量输入电路与1~4路开关量输出电路。Further, as shown in Figure 2, the 5-pin SCL and 6-pin SDA of the extended I/O chip model CH422 are IIC bus communication lines, which are connected to the central processing module for data exchange; among them, Figure 2 ( As shown in a), the expansion I/O chip U8 is connected to 1 to 8 digital input circuits. As shown in Figure 2(b), the extended I/O chip U9 is connected to 9 to 16 digital input circuits and 1 to 4 channels. Switch output circuit.

更进一步的,如图3的继电器电路所示,型号为TLP185的光电耦合器U3 的管脚1经过上拉电阻上拉到直流5V;光电耦合器U3的管脚2连接到外部设备;光电耦合器U3的管脚3下拉到地线;光电耦合器U3的管脚4与扩展I/O 芯片的开关量采集引脚连接,并经过上拉电阻上拉到直流3.3V。Further, as shown in the relay circuit in Figure 3, the pin 1 of the optocoupler U3 of the model TLP185 is pulled up to DC 5V through the pull-up resistor; the pin 2 of the optocoupler U3 is connected to external equipment; the optocoupler The pin 3 of the photocoupler U3 is pulled down to the ground line; the pin 4 of the photocoupler U3 is connected to the switch value acquisition pin of the extended I/O chip, and is pulled up to DC 3.3V through the pull-up resistor.

更进一步的,如图4所示,继电器U4的2管脚经过限流电阻R12连接到三极管Q1的3管脚,同时连接到二极管D1的1管脚,三极管Q1的2管脚下拉到地线,三极管Q1的1管脚连接与扩展I/O芯片的开关量控制引脚连接;继电器U4的4管脚连接到直流5V电源,同时与二极管D1的2管脚连接,其中二极管D1用于续流,以保护电路;继电器U4的1管脚与3管脚连接到外部控制设备。Further, as shown in Figure 4, the 2-pin of the relay U4 is connected to the 3-pin of the transistor Q1 through the current limiting resistor R12, and is connected to the 1-pin of the diode D1 at the same time, and the 2-pin of the transistor Q1 is pulled down to the ground wire. , the 1 pin of the transistor Q1 is connected to the switch control pin of the expansion I/O chip; the 4 pin of the relay U4 is connected to the DC 5V power supply, and is connected to the 2 pin of the diode D1, wherein the diode D1 is used for continuous to protect the circuit; pin 1 and pin 3 of relay U4 are connected to external control equipment.

(4)所述模拟量输入电路与中央处理模块连接,用于采集包括水位计、启闭机等外部设备的模拟量信号并发送至中央处理模块;(4) The analog input circuit is connected to the central processing module, and is used to collect analog signals including water level gauges, hoists and other external equipment and send them to the central processing module;

进一步的,所述模拟量输入电路先通过高精度ADC采集芯片再通过SPI总线与中央处理模块连接,所述模拟量信号为4~20mA或0~5V,所述高精度ADC 采集芯片的型号为ADS1256。Further, the analog input circuit is first connected to the central processing module through a high-precision ADC acquisition chip and then through the SPI bus, the analog signal is 4-20mA or 0-5V, and the model of the high-precision ADC acquisition chip is ADS1256.

更进一步的,如图5(a)所示,型号为ADS1256的高精度ADC采集芯片U1 的19管脚与18管脚分别连接无源晶振X1的两个引脚,以提供基本的时钟信号;如图5(b)所示,采集芯片U1的3管脚与4管脚的参考电压信号由型号为LM358 的运算放大器U2产生。模拟量采集方式通过型号为ADS1256的高精度ADC采集芯片转换模拟量信号,并通过SPI总线连接中央处理模块,以提高模数转化精度,达到准确采集模拟量信号的目的;Further, as shown in Figure 5(a), the 19-pin and 18-pin of the high-precision ADC acquisition chip U1 of the model ADS1256 are respectively connected to the two pins of the passive crystal oscillator X1 to provide the basic clock signal; As shown in Figure 5(b), the reference voltage signals of the 3-pin and 4-pin of the acquisition chip U1 are generated by an operational amplifier U2 whose model is LM358. The analog quantity acquisition method converts the analog quantity signal through the high-precision ADC acquisition chip model ADS1256, and connects the central processing module through the SPI bus to improve the analog-to-digital conversion accuracy and achieve the purpose of accurately collecting the analog quantity signal;

更进一步的,如图6所示,模拟量输入信号电流值经过电阻R9转化为电压值后,经过型号为SMAJ5.0CA的TVS管VR1与高精度ADC采集芯片U1的采集引脚连接。Further, as shown in Figure 6, after the current value of the analog input signal is converted into a voltage value through the resistor R9, it is connected to the acquisition pin of the high-precision ADC acquisition chip U1 through the TVS tube VR1 of the model SMAJ5.0CA.

(5)所述RS485接口电路与中央处理模块连接,用于采集包括电磁流量计、串口摄像头等外部设备的数字量信号,并实现模块扩展(智能闸泵控制终端扩展模块);(5) The RS485 interface circuit is connected with the central processing module, and is used to collect digital signals including external devices such as electromagnetic flowmeters, serial cameras, etc., and realize module expansion (intelligent gate pump control terminal expansion module);

进一步的,所述RS485接口电路包括2路用于采集外部设备数字量信号的数字量采集接口、型号为SMAJ5.0CA的TVS管、SP3485信号转换芯片以及2 路与智能闸泵控制终端扩展模块进行电气连接的接口;RS485信号先通过型号为SMAJ5.0CA的TVS管,再通过SP3485信号转换芯片转换为TTL信号并发送至中央处理模块。Further, the RS485 interface circuit includes 2 digital acquisition interfaces for collecting digital signals from external equipment, a TVS tube with a model of SMAJ5.0CA, a SP3485 signal conversion chip, and 2 digital acquisition interfaces with the intelligent gate pump control terminal expansion module. Interface for electrical connection; RS485 signal first passes through TVS tube with model SMAJ5.0CA, and then is converted into TTL signal through SP3485 signal conversion chip and sent to the central processing module.

更进一步的,如图7所示,型号为SP3485的RS485转化芯片U20的1管脚RO连接中央处理模块的串口UART_RXD引脚,并经过上拉电阻上拉到直流 3.3V;RS485转化芯片U20的2管脚RE与3管脚DE同时连接到三极管Q10 的3管脚,并经过上拉电阻上拉到直流3.3V;三极管Q10的1管脚连接中央处理模块的串口UART_TXD引脚,并经过上拉电阻上拉到直流3.3V;三极管Q10 的2管脚与RS485转化芯片U20的4管脚DI连接,同时下拉到地线;中央处理模块的TTL信号经过RS485转化芯片转化后,产生RS485信号,并经过型号为SMAJ5.0CA的TVS管VR3与外部设备通讯。Further, as shown in Figure 7, the 1 pin RO of the RS485 conversion chip U20 with the model SP3485 is connected to the serial port UART_RXD pin of the central processing module, and pulled up to DC 3.3V through a pull-up resistor; the RS485 conversion chip U20 The 2-pin RE and the 3-pin DE are connected to the 3-pin of the transistor Q10 at the same time, and pulled up to DC 3.3V through the pull-up resistor; the 1-pin of the transistor Q10 is connected to the serial port UART_TXD pin of the central processing module, and the The pull-up resistor is pulled up to DC 3.3V; the 2-pin of the transistor Q10 is connected to the 4-pin DI of the RS485 conversion chip U20, and it is pulled down to the ground wire at the same time; the TTL signal of the central processing module is converted by the RS485 conversion chip to generate an RS485 signal, And communicate with external equipment through TVS tube VR3 whose model is SMAJ5.0CA.

更进一步的,RS485电路中串口UART的TXD连接NPN三极管的基极,并通过上拉电阻上拉到直流3.3V,NPN三极管的集极连接RS485芯片中的收发使能引脚,并通过上拉电阻上拉到直流3.3V,NPN三极管的射极连接RS485芯片中的数据输入引脚,并连接到地线,以实现RS485电路数据收发自切换;Further, the TXD of the serial port UART in the RS485 circuit is connected to the base of the NPN transistor, and pulled up to DC 3.3V through a pull-up resistor, and the collector of the NPN transistor is connected to the RS485 chip. The resistor is pulled up to DC 3.3V, and the emitter of the NPN transistor is connected to the data input pin in the RS485 chip and connected to the ground wire to realize the RS485 circuit data sending and receiving self-switching;

(6)所述RS232接口电路与中央处理模块连接,用于与外部调试设备进行通讯;(6) The RS232 interface circuit is connected to the central processing module for communicating with external debugging equipment;

进一步的,所述RS232接口电路通过MAX3232信号转换芯片将TTL信号转换为RS232信号。Further, the RS232 interface circuit converts the TTL signal into the RS232 signal through the MAX3232 signal conversion chip.

(7)所述100M以太网接口电路与中央处理模块连接,通过无线网络通讯模块连接至上位计算机;(7) The 100M Ethernet interface circuit is connected with the central processing module, and is connected to the upper computer through the wireless network communication module;

进一步的,所述100M以太网接口电路包括型号为LAN8720的以太网PHY 层芯片,所述以太网PHY层芯片通过RMII接口与中央处理模块连接;Further, the 100M Ethernet interface circuit includes an Ethernet PHY layer chip with a model of LAN8720, and the Ethernet PHY layer chip is connected to the central processing module through an RMII interface;

更进一步的,如图8所示,型号为HR911105A的以太网RJ45接口U5分别提供以太网信号TX_N、TX_P、RX_N、RX_P到型号为LAN8720A的以太网 PHY芯片U6的21管脚、20管脚、23管脚、22管脚;以太网PHY芯片U6通过RMII总线分别将15管脚、12管脚、13管脚、8管脚、7管脚、11管脚、10 管脚、17管脚、18管脚、16管脚、14管脚、5管脚的RST、MDIO、MDC、 RXD0、RXD1、CRS_DV、RXER、TXD0、TXD1、TXEN、INT、CLKIN信号传输到中央处理模块。Further, as shown in Figure 8, the Ethernet RJ45 interface U5 with the model HR911105A provides the Ethernet signals TX_N, TX_P, RX_N, RX_P respectively to the 21 pins, 20 pins, 23 pins, 22 pins; Ethernet PHY chip U6 connects 15 pins, 12 pins, 13 pins, 8 pins, 7 pins, 11 pins, 10 pins, 17 pins, 18-pin, 16-pin, 14-pin, 5-pin RST, MDIO, MDC, RXD0, RXD1, CRS_DV, RXER, TXD0, TXD1, TXEN, INT, CLKIN signals are transmitted to the central processing module.

(8)所述mini-PCIE接口电路与中央处理模块连接,通过无线外接的方式连接至上位计算机;(8) The mini-PCIE interface circuit is connected to the central processing module, and is connected to the host computer by wireless external connection;

进一步的,所述mini-PCIE接口电路将中央处理模块的TTL信号与USB信号通过无线通信模块传输至上位计算机,所述无线通信模块包括4G模块、5G 模块以及NB模块等。Further, the mini-PCIE interface circuit transmits the TTL signal and the USB signal of the central processing module to the upper computer through a wireless communication module, and the wireless communication module includes a 4G module, a 5G module, and an NB module.

更进一步的,如图9所示,mini-PCIE接口CON8的11管脚、13管脚、36 管脚、38管脚分别与中央处理模块连接,实现UART_TX、UART_RX、USB_N、 USB_P信号的传输;mini-PCIE接口CON8的8管脚、10管脚、12管脚、14管脚、16管脚分别与SIM卡座CON9连接,提供VCC、RST、CLK、VPP、I/O 信号到SIM卡上。Further, as shown in Figure 9, pins 11, 13, 36, and 38 of the mini-PCIE interface CON8 are respectively connected to the central processing module to realize the transmission of UART_TX, UART_RX, USB_N, and USB_P signals; The 8-pin, 10-pin, 12-pin, 14-pin, and 16-pin of the mini-PCIE interface CON8 are respectively connected with the SIM card holder CON9, providing VCC, RST, CLK, VPP, I/O signals to the SIM card .

(9)所述SD卡接口电路与中央处理模块连接,并外接存储设备;(9) The SD card interface circuit is connected to the central processing module, and an external storage device is connected;

进一步的,所述SD卡接口电路包括SD卡座和SD卡接口TVS管;所述 SD卡座接入SD卡后产生SD卡信号,通过SD卡接口TVS管传输至中央处理模块;所述SD卡接口TVS管的型号为SWSRV05-4。Further, the SD card interface circuit includes an SD card holder and an SD card interface TVS tube; after the SD card holder is connected to the SD card, an SD card signal is generated, and is transmitted to the central processing module through the SD card interface TVS tube; the SD card The model of the card interface TVS tube is SWSRV05-4.

更进一步的,如图10所示,SD卡座CON12的1引脚、2引脚、3引脚、5 引脚、7引脚、8引脚分别提供SDIO总线的DATA2、DATA3、CMD、CLK、 DATA0、DATA1信号到中央处理模块。Further, as shown in Figure 10, pins 1, 2, 3, 5, 7, and 8 of the SD card socket CON12 respectively provide DATA2, DATA3, CMD, and CLK of the SDIO bus. , DATA0, DATA1 signals to the central processing module.

(10)所述OTG接口电路与中央处理模块连接,用于烧写系统或进行USB 通讯;(10) The OTG interface circuit is connected with the central processing module, and is used for programming the system or carrying out USB communication;

进一步的,所述OTG接口电路包括电源开关芯片、OTG接口TVS管和micro USB接口,micro USB接口传输的数据通过OTG接口TVS管传输至中央处理模块;所述电源开关芯片用于切换micro USB接口电源的开关;所述电源开关芯片的芯片型号为SY6280,OTG接口TVS管的型号为SWSRV05-4。Further, the OTG interface circuit includes a power switch chip, an OTG interface TVS tube and a micro USB interface, and the data transmitted by the micro USB interface is transmitted to the central processing module through the OTG interface TVS tube; the power switch chip is used to switch the micro USB interface. Power switch; the chip model of the power switch chip is SY6280, and the model of the OTG interface TVS tube is SWSRV05-4.

更进一步的,如图11所示,USB_OTG设备信号USB_OTG_N与 USB_OTG_P从micro USB接口经过型号为SWSRV05-4的TVS管U13输入到中央处理模块,TVS管能有效的防过电压、过电流,抗浪涌,保护输入端口不被破坏;当USB_OTG_ID输入信号为高电平或悬空时,三极管Q2导通,型号为SY6280的电源开关芯片U11失能,所述的USB_OTG设备作为外设,不对外提高电源;当USB_OTG_ID输入信号为低电平时,三极管Q2截止,型号为 SY6280的电源开关芯片U11使能,所述的USB_OTG设备作为主机,直流5V 从电源开关芯片U11的1管脚输出,经过二极管D2后提供电源到外部设备。Further, as shown in Figure 11, the USB_OTG device signals USB_OTG_N and USB_OTG_P are input to the central processing module from the micro USB interface through the TVS tube U13 of the model SWSRV05-4. The TVS tube can effectively prevent overvoltage, overcurrent, and resist waves. surge to protect the input port from being damaged; when the USB_OTG_ID input signal is high level or floating, the transistor Q2 is turned on, and the power switch chip U11 of the model SY6280 is disabled. The USB_OTG device is used as a peripheral device and does not increase the power externally. ; When the USB_OTG_ID input signal is low level, the transistor Q2 is turned off, the power switch chip U11 of the model SY6280 is enabled, the USB_OTG device is used as the host, and the DC 5V is output from the 1 pin of the power switch chip U11, after the diode D2 Provides power to external devices.

(11)所述实时时钟模块与中央处理模块连接,用于提供实时时间;(11) the real-time clock module is connected with the central processing module for providing real-time time;

进一步的,所述实时时钟模块的型号为ISL1208,通过第二IIC总线与中央处理模块连接。Further, the model of the real-time clock module is ISL1208, and is connected to the central processing module through the second IIC bus.

更进一步的,如图12所示,型号为ISL1208的实时时钟芯片U22的1管脚 X1与2管脚X2分别连接无源晶振X2的两个引脚,以提供基本的时钟信号; ISL1208的5管脚SDA与6管脚SCL为IIC总线通讯线,连接到中央处理模块进行数据交互。Further, as shown in Figure 12, the 1 pin X1 and the 2 pin X2 of the real-time clock chip U22 of the model ISL1208 are respectively connected to the two pins of the passive crystal oscillator X2 to provide the basic clock signal; 5 of the ISL1208 The pin SDA and the 6-pin SCL are the IIC bus communication lines, which are connected to the central processing module for data exchange.

(12)所述电源转换电路分别与中央处理模块、开关量输入电路、开关量输出电路、模拟量输入电路、RS485接口电路、RS232接口电路、100M以太网接口电路、mini-PCIE接口电路、SD卡接口电路、OTG接口电路以及实时时钟模块连接,用于提供驱动电源。(12) The power conversion circuit is respectively connected with the central processing module, switch input circuit, switch output circuit, analog input circuit, RS485 interface circuit, RS232 interface circuit, 100M Ethernet interface circuit, mini-PCIE interface circuit, SD The card interface circuit, the OTG interface circuit and the real-time clock module are connected to provide driving power.

进一步的,所述电源转换电路包括直流12V转直流5V模块和直流5V转直流3.3V模块;其中直流12V转直流5V模块的型号为TPS54331,直流5V转直流3.3V模块的型号为TPS54327。Further, the power conversion circuit includes a DC 12V to DC 5V module and a DC 5V to DC 3.3V module; the model of the DC 12V to DC 5V module is TPS54331, and the model of the DC 5V to DC 3.3V module is TPS54327.

更进一步的,如图13所示,型号为TPS54331的电源转换模块U16将直流 12V转换为直流5V,直流12V信号从TPS54331的2管脚VIN输入,经转换后从TPS54331的8管脚PH输出直流5V信号,经过电感L1与电解电容EC1、电容C38进行滤波后即可提供直流5V到用电模块,稳压二极管D3用于稳定电压、保护电路的作用。Further, as shown in Figure 13, the power conversion module U16 of the model TPS54331 converts DC 12V to DC 5V, the DC 12V signal is input from the 2-pin VIN of the TPS54331, and after the conversion, the 8-pin PH of the TPS54331 outputs DC. The 5V signal is filtered by the inductor L1, the electrolytic capacitor EC1, and the capacitor C38 to provide DC 5V to the power module. The Zener diode D3 is used to stabilize the voltage and protect the circuit.

更进一步的,如图14所示,型号为TPS54327的电源转换模块U17将直流 5V转换为直流3.3V,直流3.3V信号从TPS54327的8管脚VIN输入,经转换后从TPS54327的6管脚SW输出直流3.3V信号,经过电感L2与电解电容EC4、电容C47滤波后即可提供直流3.3V到用电模块,稳压二极管D5用于稳定电压、保护电路的作用。Further, as shown in Figure 14, the power conversion module U17 of the model TPS54327 converts DC 5V to DC 3.3V, and the DC 3.3V signal is input from the 8-pin VIN of the TPS54327, and converted from the 6-pin SW of the TPS54327. The output DC 3.3V signal can provide DC 3.3V to the power module after being filtered by the inductor L2, the electrolytic capacitor EC4 and the capacitor C47. The Zener diode D5 is used to stabilize the voltage and protect the circuit.

上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited by the above-mentioned embodiments, and any other changes, modifications, and substitutions made without departing from the spirit and principle of the present utility model , combination and simplification, all should be equivalent replacement methods, which are all included in the protection scope of the present invention.

Claims (10)

1. An intelligent gate pump control terminal is characterized by comprising a central processing module, a switching value input circuit, a switching value output circuit, an analog input circuit, an RS485 interface circuit, an RS232 interface circuit, a 100M Ethernet interface circuit, a mini-PCIE interface circuit, an SD card interface circuit, an OTG interface circuit, a real-time clock module and a power supply conversion circuit;
the switching value input circuit is connected with the central processing module and is used for acquiring switching value signals of the gate pump and sending the switching value signals to the central processing module;
the switching value output circuit is respectively connected with the central processing module and the gate pump and is used for outputting a switching value signal to drive the gate pump;
the analog input circuit is connected with the central processing module and is used for acquiring an analog signal of the gate pump and sending the analog signal to the central processing module;
the RS485 interface circuit is connected with the central processing module and is used for acquiring digital quantity signals of the gate pump and realizing module expansion;
the RS232 interface circuit is connected with the central processing module and is used for communicating with external debugging equipment;
the 100M Ethernet interface circuit is connected with the central processing module and is connected to an upper computer through a wireless network communication module;
the mini-PCIE interface circuit is connected with the central processing module and is connected to an upper computer in a wireless external connection mode;
the SD card interface circuit is connected with the central processing module and is externally connected with a storage device;
the OTG interface circuit is connected with the central processing module and is used for programming a system or carrying out USB communication;
the real-time clock module is connected with the central processing module and is used for providing real-time;
the power conversion circuit is respectively connected with the central processing module, the switching value input circuit, the switching value output circuit, the analog input circuit, the RS485 interface circuit, the RS232 interface circuit, the 100M Ethernet interface circuit, the mini-PCIE interface circuit, the SD card interface circuit, the OTG interface circuit and the real-time clock module and used for providing a driving power supply.
2. The intelligent brake pump control terminal of claim 1, wherein the core processor of the central processing module is an NXP-imx6ul micro-processing unit.
3. The intelligent brake pump control terminal of claim 1, wherein the switching value input circuit comprises 16 input channels, the switching value output circuit comprises 4 output channels, and the analog input circuit comprises 8 input channels; the switching value input circuit and the switching value output circuit are connected with the central processing module through an expansion I/O chip and then a first IIC bus, and the model of the expansion I/O chip is CH 422; analog input circuit gathers the chip through the ADC earlier and is connected with central processing module through the SPI bus again, the analog signal is 4 ~ 20mA or 0 ~ 5V, the model that the chip was gathered to the ADC is ADS 1256.
4. The intelligent brake pump control terminal of claim 1, wherein the RS485 interface circuit comprises 2 digital acquisition interfaces for acquiring digital signals of the brake pump, a TVS tube with model number of SMAJ5.0CA, a SP3485 signal conversion chip, and 2 interfaces electrically connected with an expansion module of the intelligent brake pump control terminal; the TVS tube with the model number of SMAJ5.0CA is connected with the SP3485 signal conversion chip and used for realizing conversion between a TTL signal of the central processing module and a digital quantity signal of the gate pump.
5. The intelligent gate pump control terminal of claim 1, wherein the RS232 interface circuit implements conversion between external debugging device signals and TTL signals of the central processing module through a MAX3232 signal conversion chip.
6. The intelligent gate control terminal according to claim 1, wherein the 100M ethernet interface circuit comprises an ethernet PHY layer chip of type LAN8720, the ethernet PHY layer chip being connected to the central processing module via an RMII interface;
the mini-PCIE interface circuit transmits TTL signals and USB signals of the central processing module to an upper computer through a wireless communication module, and the wireless communication module comprises a 4G module, a 5G module and an NB module.
7. The intelligent brake pump control terminal of claim 1, wherein the SD card interface circuit comprises an SD card socket and an SD card interface TVS tube; the SD card socket generates an SD card signal after being connected with an SD card and transmits the SD card signal to the central processing module through the TVS tube of the SD card interface; the model of the SD card interface TVS tube is SWSRV 05-4.
8. The intelligent gate pump control terminal of claim 1, wherein the OTG interface circuit comprises a power switch chip, an OTG interface TVS tube and a micro USB interface, and data transmitted by the micro USB interface is transmitted to the central processing module through the OTG interface TVS tube; the power switch chip is used for switching a switch of a micro USB interface power supply; the chip model of the power switch chip is SY6280, and the model of the OTG interface TVS tube is SWSRV 05-4.
9. The intelligent brake pump control terminal of claim 1, wherein the real-time clock module is of type ISL1208 and is connected to the central processing module via the second IIC bus.
10. The intelligent brake pump control terminal of claim 1, wherein the power conversion circuit comprises a dc 12V to dc 5V module and a dc 5V to dc 3.3V module; the model of the module for converting direct current 12V into direct current 5V is TPS54331, and the model of the module for converting direct current 5V into direct current 3.3V is TPS 54327.
CN202122984122.7U 2021-11-30 2021-11-30 An intelligent gate pump control terminal Active CN216792714U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115793544A (en) * 2022-12-19 2023-03-14 江苏汇博机器人技术股份有限公司 Multi-channel servo drive circuit
CN115933458A (en) * 2022-11-09 2023-04-07 大航有能电气有限公司 Communication base station dynamic environment monitoring system
CN118293075A (en) * 2024-04-03 2024-07-05 浙江量世科技有限公司 A gate pump joint control method and system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115933458A (en) * 2022-11-09 2023-04-07 大航有能电气有限公司 Communication base station dynamic environment monitoring system
CN115793544A (en) * 2022-12-19 2023-03-14 江苏汇博机器人技术股份有限公司 Multi-channel servo drive circuit
CN118293075A (en) * 2024-04-03 2024-07-05 浙江量世科技有限公司 A gate pump joint control method and system

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