CN216780995U

CN216780995U - Gearbox jackshaft intelligence production line

Info

Publication number: CN216780995U
Application number: CN202122876341.3U
Authority: CN
Inventors: 范伟; 赵敏; 匡水平
Original assignee: Hubei Hengyi Automobile Fastener Co ltd
Current assignee: Hubei Hengyi Automobile Fastener Co ltd
Priority date: 2021-11-23
Filing date: 2021-11-23
Publication date: 2022-06-21
Anticipated expiration: 2031-11-23

Abstract

The utility model discloses an intelligent production line for a gearbox intermediate shaft, which belongs to the technical field of gearbox intermediate shafts and comprises a production line, wherein the production line comprises a feeding machine, a manipulator, a milling machine, a manipulator walking track, a rough turning lathe, a control box, a deep drilling lathe, a double-sided turning lathe, a finish turning lathe and a blanking machine, the deep drilling lathe comprises a base, a moving depth positioning mechanism and an intermediate shaft clamping mechanism, the feeding machine is arranged on the back of one end of the top of the production line, and the outlet end of the feeding machine is close to the manipulator on the production line; through setting up parts such as base, standing groove, first motor, screw rod, bearing, slider and branch cooperation and using to add man-hour to the intermediate shaft, play the effect of removal degree of depth location processing to the drill bit, and also improve the accuracy that adds man-hour to the intermediate shaft and improve greatly.

Description

Gearbox jackshaft intelligence production line

Technical Field

The utility model relates to the technical field of intermediate shafts of gearboxes, in particular to an intelligent production line of the intermediate shafts of the gearboxes.

Background

The manual gearbox mainly comprises gears and shafts, and the speed change and torque change are generated by combining different gears; the automatic gearbox AT consists of a hydraulic torque converter, a planetary gear, a hydraulic pitch-changing system and a hydraulic control system. The speed and torque changing is achieved by combining hydraulic transmission and gears. And the middle shaft in the gearbox is a shaft in the automobile gearbox, the shaft and the gear are integrated, the function is to connect the first shaft and the second shaft, and the two shafts are engaged with different gears through the transformation of the gear shift lever, so that the second shaft can output different rotating speeds, steering directions and torques. Because of its shape like a tower, it is also called "pagoda teeth".

At present, when deep drilling is carried out on the existing intermediate shaft, the intermediate shaft is damaged when being machined due to inaccurate positioning; when the intermediate shaft is fixed, the surface of the intermediate shaft is easily scratched due to overlarge fixing and clamping force, so that the quality of the intermediate shaft during production is reduced.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an intelligent production line of a gearbox intermediate shaft, which has the advantages that the base, the placing groove, the first motor, the screw, the bearing, the sliding block, the support rod and other components are arranged for matching use, so that the effect of moving depth positioning processing on a drill bit is realized during the processing of the intermediate shaft, and the accuracy of the processing of the intermediate shaft is greatly improved.

To solve the problems set forth in the background art described above.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a gearbox jackshaft intelligence production line, includes the production line, the production line includes material loading machine, manipulator, mills to beat machine, manipulator walking track, rough turning lathe, control box, deep drilling lathe, two-sided car lathe, finish turning lathe and blanking machine, deep drilling lathe includes base, removal degree of depth positioning mechanism and jackshaft clamping mechanism, the top one end back of production line is equipped with the material loading machine, the exit end of material loading machine is close to with the position of the manipulator on the production line, the top installation manipulator walking track of production line, the manipulator is connected with manipulator walking track cooperation, the top other end of production line is equipped with in proper order mills to beat machine, rough turning lathe, control box, deep drilling lathe, two-sided car lathe, finish turning lathe and blanking machine.

Preferably, the inside of base is equipped with removes degree of depth positioning mechanism, remove degree of depth positioning mechanism and include standing groove, first motor, screw rod, bearing, slider and branch, the inside of base is equipped with the standing groove, base one side fixed mounting has first motor, the output transmission connecting screw rod of first motor, the inside of the other end fixed connection bearing of screw rod, the surperficial threaded connection slider of screw rod, the top fixed connection branch of slider.

Preferably, the top of the supporting rod is fixedly connected with a movable mounting rod, and a mounting plate is fixedly mounted on the upper end and the lower end of one side of the movable mounting rod.

Preferably, a second motor is fixedly mounted in the middle of the mounting plate, and the output end of the second motor is in transmission connection with the drill bit.

Preferably, the fixed blocks are fixedly mounted at two ends of the top of the base, and a knob is arranged on one side of each fixed block.

Preferably, one side fixed connection telescopic link of knob, the other end fixed connection baffle of telescopic link intercommunication fixed block, one side fixed connection protection pad of baffle.

Preferably, the other end of the top of the base is fixedly provided with a fixed mounting rod, and one side of the fixed mounting rod is fixedly provided with a first electric telescopic rod.

Preferably, the output end fixed connection installation shell of first electric telescopic handle, the top fixed mounting of installation shell has second electric telescopic handle, connecting piece fixed connection pinch-off blades is passed through to output one side of second electric telescopic handle, the positive fixed mounting of pinch-off blades has the maintenance door, one side below fixed mounting of installation shell has the pinch-off blades.

Preferably, the inner side of the clamping plate is fixedly provided with a backing plate, the bottom of the backing plate is fixedly connected with a buffer plate, the bottom of the buffer plate is fixedly connected with a connecting rod, the connecting rod is communicated with the other end in the protective shell and is fixedly connected with a spring, and the bottom of the spring is fixedly connected with a bottom plate.

Preferably, the inside both ends fixed mounting of protecting crust has the gag lever post, the surperficial sliding connection stopper of gag lever post, one side of stopper is fixed in on the side of connecting rod through the connecting piece.

Compared with the prior art, the utility model has the beneficial effects that:

the positioning mechanism is characterized in that the base, the placing groove, the first motor, the screw, the bearing, the sliding block, the support rod and other components are arranged to be matched for use, and the placing groove is formed in the base, so that the components of the positioning mechanism are installed and protected; the first motor is fixedly arranged on one side of the base, so that the first motor is fixedly supported and installed; the output end of the first motor is in transmission connection with the screw rod, so that the screw rod drives the sliding block on the screw rod to move back and forth, and the supporting rod on the sliding block drives the movable mounting rod on the sliding block to move and position, so that the drill bit can be conveniently subjected to depth positioning work;

the middle shaft is protected in the process of clamping the middle shaft by arranging the buffer plate, the connecting rod, the protective shell, the limiting block, the limiting rod, the spring, the bottom plate and other parts and matching the parts of the buffer mechanism, scratches on the surface of the middle shaft are reduced, and the quality of the middle shaft during production is improved;

the fixing block, the knob, the telescopic rod, the baffle plate, the protective pad and other parts are matched for use and fixedly connected with the fixing block through the base, so that the fixing block is fixedly supported and installed; a knob is arranged on one side of the fixed block, so that a telescopic rod on the knob drives a baffle on the knob to stretch and clamp back and forth by twisting the knob; thereby being convenient for the installation and the fixed effect to the base.

Drawings

FIG. 1 is a schematic structural view of a middle shaft clamping mechanism according to the present invention;

FIG. 2 is a schematic structural view of a deep drilling apparatus according to the present invention;

FIG. 3 is a schematic structural view of a fixing mechanism according to the present invention;

FIG. 4 is a schematic view of a buffering mechanism according to the present invention;

FIG. 5 is a schematic view of a partial structure of an intelligent production line according to the present invention;

FIG. 6 is a schematic diagram of a local structure of the intelligent production line of the present invention.

In the figure: 1. a base; 2. a placement groove; 21. a first motor; 22. a screw; 23. a bearing; 24. a slider; 25. a strut; 3. a fixed block; 31. a knob; 32. a telescopic rod; 33. a baffle plate; 34. a protective pad; 4. moving the mounting rod; 41. mounting a plate; 42. a second motor; 43. a drill bit; 5. fixing the mounting rod; 51. a first electric telescopic rod; 6. mounting a shell; 61. a second electric telescopic rod; 62. a clamping plate; 63. repairing the door; 64. a base plate; 7. a buffer plate; 71. a connecting rod; 72. a protective shell; 73. a limiting block; 74. a limiting rod; 75. a spring; 76. a base plate; 8. a feeding machine; 81. a manipulator; 82. milling and beating machine; 83. a manipulator walking track; 84. roughly turning a lathe; 85. a control box; 9. deeply drilling a lathe; 10. turning a lathe on two sides; 11. finish turning the lathe; 12. and (5) blanking.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 6, the present invention provides a technical solution: the utility model provides a gearbox jackshaft intelligence production line, which comprises a production line, the production line includes material loading machine 8, the manipulator 81, mill and beat machine 82, manipulator walking track 83, rough turning lathe 84, control box 85, deep drilling lathe 9, two-sided car lathe 10, finish turning lathe 11 and unloader 12, deep drilling lathe 9 includes base 1, remove degree of depth positioning mechanism and jackshaft clamping mechanism, the top one end back of production line is equipped with material loading machine 8, the exit end of material loading machine 8 is close to with the position of the manipulator 81 on the production line, the top installation manipulator walking track 83 of production line, manipulator 81 is connected with manipulator walking track 83 cooperation, the top other end of production line is equipped with in proper order mills and beats machine 82, rough turning lathe 84, control box 85, deep drilling lathe 9, two-sided car lathe 10, finish turning lathe 11 and unloader 12.

A moving depth positioning mechanism is arranged in the base 1 and comprises a placing groove 2, a first motor 21, a screw rod 22, a bearing 23, a sliding block 24 and a supporting rod 25, and the moving depth positioning mechanism is matched with the moving depth positioning mechanism through the components of the moving depth positioning mechanism, so that when the intermediate shaft is machined, the drill bit 43 is subjected to moving depth positioning machining, and the accuracy of machining the intermediate shaft is improved greatly;

the inside of base 1 is equipped with standing groove 2, and standing groove 2 mainly plays the effect of installation and protection to the part of the mobile location mechanism in it, and base 1 one side fixed mounting has first motor 21, and the output transmission connecting screw rod 22 of first motor 21, the inside of the other end fixed connection bearing 23 of screw rod 22, the surperficial threaded connection slider 24 of screw rod 22, the top fixed connection branch 25 of slider 24.

The top of the supporting rod 25 is fixedly connected with a movable mounting rod 4, the upper end and the lower end of one side of the movable mounting rod 4 are fixedly provided with a mounting plate 41, the mounting plate 41 mainly plays a role in fixedly mounting and supporting a second motor 42, the middle part of the mounting plate 41 is fixedly provided with the second motor 42, the output end of the second motor 42 is in transmission connection with a drill bit 43, and the second motor 42 is started to drive the drill bit 43 thereon to rotate so as to perform deep processing on the middle shaft;

the fixing block 3 is fixedly installed at two ends of the top of the base 1, the knob 31 is arranged on one side of the fixing block 3, the telescopic rod 32 is fixedly connected to one side of the knob 31, the telescopic rod 32 is communicated with the other end of the fixing block 3 and is fixedly connected with the baffle 33, the protective pad 34 is fixedly connected to one side of the baffle 33, the protective pad 34 is arranged, so that the baffle 33 is protected to a certain extent, and the telescopic rod 32 on the baffle 31 is driven to drive the baffle 33 on the telescopic rod to fixedly install the base 1 by twisting the knob 31;

the other end of the top of the base 1 is fixedly provided with a fixed mounting rod 5, one side of the fixed mounting rod 5 is fixedly provided with a first electric telescopic rod 51, the output end of the first electric telescopic rod 51 is fixedly connected with a mounting shell 6, the top of the mounting shell 6 is fixedly provided with a second electric telescopic rod 61, one side of the output end of the second electric telescopic rod 61 is fixedly connected with a clamping plate 62 through a connecting piece, the front of the clamping plate 62 is fixedly provided with a maintenance door 63, the lower part of one side of the mounting shell 6 is fixedly provided with the clamping plate 62, the mounting shell 6 on the first electric telescopic rod is driven to move close to the intermediate shaft by starting the first electric telescopic rod 51, then the output end of the second electric telescopic rod 61 is driven to drive the clamping plate 62 to fixedly clamp the intermediate shaft through the connecting piece, and therefore the accuracy of drilling the depth of the intermediate shaft is improved;

the inboard fixed mounting of clamp plate 62 has backing plate 64, the bottom fixed connection buffer board 7 of backing plate 64, the bottom fixedly connected with connecting rod 71 of buffer board 7, other end fixed connection spring 75 in connecting rod 71 intercommunication protecting crust 72, the bottom fixed connection bottom plate 76 of spring 75, the inside both ends fixed mounting of protecting crust 72 has gag lever post 74, the sliding surface connection stopper 73 of gag lever post 74, one side of stopper 73 is fixed in on the side of connecting rod 71 through the connecting piece, press from both sides tight in-process to the intermediate shaft, extrude backing plate 64 through the intermediate shaft, drive buffer board 7 and push down, and then make buffer board 7 drive connecting rod 71 on it and push down, thereby make connecting rod 71 drive the spring 75 in the protecting crust 72 and push down the buffering, the guard effect when improving the intermediate shaft and pressing from both sides tightly, and also improve the quality of production intermediate shaft.

Firstly, after the intermediate shaft reaches the position of the deep drilling lathe 9 through the manipulator walking track 83, the first electric telescopic rod 51 is started to drive the mounting shell 6 thereon to move close to the intermediate shaft, and then the second electric telescopic rod 61 is started to enable the output end of the second electric telescopic rod to drive the clamping plate 62 to fixedly clamp the intermediate shaft through the connecting piece, so that the accuracy of deep drilling of the intermediate shaft is improved; in the process of clamping the intermediate shaft, the intermediate shaft extrudes the backing plate 64 to drive the buffer plate 7 to press downwards, so that the buffer plate 7 drives the connecting rod 71 on the buffer plate to press downwards, the connecting rod 71 drives the spring 75 in the protective shell 72 to perform pressing buffering, the protective effect when the intermediate shaft is clamped is improved, and the quality of the intermediate shaft is also improved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a gearbox jackshaft intelligence production line, includes the production line, its characterized in that: the production line comprises a feeding machine (8), a mechanical arm (81), a milling machine (82), a mechanical arm walking track (83), a rough turning lathe (84), a control box (85), a deep drilling lathe (9), a double-side turning lathe (10), a finish turning lathe (11) and a discharging machine (12), wherein the deep drilling lathe (9) comprises a base (1), a moving depth positioning mechanism and a middle shaft clamping mechanism, the feeding machine (8) is arranged on the back of one end of the top of the production line, the outlet end of the feeding machine (8) is close to the position of the mechanical arm (81) on the production line, the mechanical arm walking track (83) is installed on the top of the production line, the mechanical arm (81) is connected with the mechanical arm walking track (83) in a matched mode, and the milling machine (82), the rough turning lathe (84), the control box (85), the deep drilling lathe (9) and the other end of the production line are sequentially arranged, A double-sided lathe (10), a finish turning lathe (11) and a blanking machine (12).

2. The gearbox intermediate shaft intelligent production line of claim 1, wherein: the inside of base (1) is equipped with removal degree of depth positioning mechanism, it includes standing groove (2) to remove degree of depth positioning mechanism, first motor (21), screw rod (22), bearing (23), slider (24) and branch (25), the inside of base (1) is equipped with standing groove (2), base (1) one side fixed mounting has first motor (21), the output transmission connecting screw rod (22) of first motor (21), the inside of the other end fixed connection bearing (23) of screw rod (22), the surperficial threaded connection slider (24) of screw rod (22), the top fixed connection branch (25) of slider (24).

3. The intelligent gearbox countershaft production line of claim 2 wherein: the top fixedly connected with of branch (25) removes installation pole (4), fixed mounting has mounting panel (41) about removing one side of installation pole (4).

4. The gearbox intermediate shaft intelligent production line of claim 3, wherein: the middle part fixed mounting of mounting panel (41) has second motor (42), drill bit (43) is connected in the output transmission of second motor (42).

5. The gearbox intermediate shaft intelligent production line of claim 1, wherein: the top both ends fixed mounting of base (1) has fixed block (3), one side of fixed block (3) is equipped with knob (31).

6. The gearbox intermediate shaft intelligent production line of claim 5, wherein: one side fixed connection telescopic link (32) of knob (31), other end fixed connection baffle (33) of telescopic link (32) intercommunication fixed block (3), one side fixed connection protection pad (34) of baffle (33).

7. The gearbox intermediate shaft intelligent production line of claim 1, wherein: the fixed mounting pole (5) is fixedly mounted at the other end of the top of the base (1), and a first electric telescopic rod (51) is fixedly mounted on one side of the fixed mounting pole (5).

8. The gearbox intermediate shaft intelligent production line of claim 7, wherein: the utility model discloses an electric telescopic handle, including first electric telescopic handle (51), the output fixed connection installation shell (6) of first electric telescopic handle (51), the top fixed mounting of installation shell (6) has second electric telescopic handle (61), connecting piece fixed connection pinch-off blades (62) are passed through to output one side of second electric telescopic handle (61), the positive fixed mounting of pinch-off blades (62) has maintenance door (63), one side below fixed mounting of installation shell (6) has pinch-off blades (62).

9. The intelligent gearbox countershaft production line of claim 8 wherein: the inboard fixed mounting of clamp plate (62) has backing plate (64), the bottom fixed connection buffer board (7) of backing plate (64), the bottom fixedly connected with connecting rod (71) of buffer board (7), other end fixed connection spring (75) in connecting rod (71) intercommunication protecting crust (72), bottom fixed connection bottom plate (76) of spring (75).

10. The gearbox intermediate shaft intelligent production line of claim 9, wherein: the utility model discloses a safety device, including protective housing (72), the inside both ends fixed mounting of protective housing (72) has gag lever post (74), the surperficial sliding connection stopper (73) of gag lever post (74), one side of stopper (73) is fixed in on the side of connecting rod (71) through the connecting piece.