CN216770690U - Performance detection device of non-metallic material welding equipment - Google Patents
Performance detection device of non-metallic material welding equipment Download PDFInfo
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- CN216770690U CN216770690U CN202220420267.6U CN202220420267U CN216770690U CN 216770690 U CN216770690 U CN 216770690U CN 202220420267 U CN202220420267 U CN 202220420267U CN 216770690 U CN216770690 U CN 216770690U
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Abstract
The application provides a performance detection device of non-metallic material welding equipment, which comprises a hot melting welding machine detection unit, an electric melting welding machine detection unit, a display unit and a controller, wherein the hot melting welding machine detection unit is used for detecting the performance of a hot melting welding machine; the detection unit of the hot-melt welding machine comprises a pressure detection module, a displacement detection module and a first temperature detection module; the detection unit of the electric fusion welder comprises a voltage detection module, a current detection module, a resistance detection module and a second temperature detection module; the modules are respectively electrically connected with the controller and transmit the detected data to the controller; the controller is connected with the display unit and is used for receiving the data detected by each module of the hot melting welding machine detection unit and the electric melting welding machine detection unit, arranging the data and sending the data to the display unit; the display unit is used for displaying the detection data sent by the controller. This application is all suitable for hot melt welding machine and electric fusion welding machine, has the high effect of suitability.
Description
Technical Field
The application relates to the technical field of non-metallic material welding, in particular to a performance detection device of non-metallic material welding equipment.
Background
At present, non-metal pipelines such as plastic pipelines are commonly used in town gas pipelines in China, and the connection among a plurality of plastic pipelines is commonly carried out by adopting a hot melting welding method and an electric melting welding method. The hot-melt welding method is a process of electrifying an electric melting belt to enable the electric heating belt to be embedded with an electric heating wire to generate heat, melting the surfaces of pipes and pipe fittings by heat energy, cooling and solidifying the pipes and the pipe fittings to weld the plastic pipes together. The electrofusion welding process is a process in which metals are joined by heating the metals between one or more consumable electrodes and a workpiece, the arc melts the metals and filler material sufficiently without the need for pressurization, and the filler metal is partially entirely from the electrodes.
According to the requirements of national standards GB/T20674.1-2020 and GB/T20674.2-2020, a hot-melting welding device (also called a hot-melting welding machine) and an electric-melting welding device (also called an electric-melting welding machine) need to be regularly detected for at least 1 time every year, so that the performances of the hot-melting welding machine and the electric-melting welding machine meet the standard. If the performance of hot melt welding machine and electric fusion welding machine does not accord with the standard and probably leads to welding defects such as cold welding, overwelding, and then lead to gas pipeline quality to descend, current non-metallic material welding equipment's performance detection device can only detect to one of them hot melt welding machine and electric fusion welding machine, has the poor problem of suitability.
SUMMERY OF THE UTILITY MODEL
The application provides a performance detection device of non-metallic material welding equipment for the performance detection device who solves current non-metallic material welding equipment can only detect to one of them hot melt welding machine and electric fuse welding machine, has the poor problem of suitability.
The application provides a performance detection device of non-metallic material welding equipment, which comprises a hot melting welding machine detection unit, an electric melting welding machine detection unit, a display unit and a controller, wherein the hot melting welding machine detection unit is used for detecting the performance of a hot melting welding machine;
the detection unit of the hot-melting welding machine comprises a pressure detection module, a displacement detection module and a first temperature detection module; the device comprises a pressure detection module, a displacement detection module and a first temperature detection module, wherein the pressure detection module is used for detecting pressure applied to a welding plate of the hot-melting welding machine; the pressure detection module, the displacement detection module and the first temperature detection module are respectively electrically connected with the controller and transmit detected data to the controller;
the detection unit of the electric fusion welding machine comprises a voltage detection module, a current detection module, a resistance detection module and a second temperature detection module; the voltage detection module is used for detecting an output voltage signal of the electric fusion welding machine, the current detection module is used for detecting an output current signal of the electric fusion welding machine, the resistance detection module is used for detecting the resistance of the electric fusion welding machine, and the second temperature detection module is used for detecting the working temperature of the electric fusion welding machine; the voltage detection module, the current detection module, the resistance detection module and the second temperature detection module are respectively electrically connected with the controller and transmit detected data to the controller;
the controller is connected with the display unit and is used for receiving the data detected by each module of the hot melting welding machine detection unit and the electric melting welding machine detection unit, arranging the data and sending the data to the display unit;
the display unit is used for displaying the detection data sent by the controller.
In an embodiment of the application, the terminal device is further included, and the controller is further electrically connected with the terminal device and transmits the processed data to the terminal device.
In an embodiment of the application, the terminal device is a printer.
In an embodiment of the application, the controller further comprises a memory, and the controller is further electrically connected with the memory, and the memory is used for storing data detected by the hot-melting welding machine detection unit and the electric-melting welding machine detection unit and data processed by the controller.
In an embodiment of the application, the performance detection apparatus of the non-metallic material welding device further includes a switch electrically connected to the thermal welding machine detection unit and the electric welding machine detection unit, and the switch is configured to switch the operating state of the thermal welding machine detection unit and/or the electric welding machine detection unit.
In an embodiment of the application, the performance detection device of the non-metallic material welding equipment further comprises an audible and visual alarm electrically connected with the controller, and the audible and visual alarm is used for giving out audible and visual alarm when the temperature data received by the controller exceeds a preset value.
In an embodiment of the application, the performance detection device of the non-metallic material welding equipment further includes an equipment enclosure, the pressure detection module, the displacement detection module, the voltage detection module, the current detection module, the resistance detection module and the controller are all located inside the equipment enclosure, and the first temperature detection module and the second temperature detection module are located outside the equipment enclosure.
In an embodiment of the application, the performance detection apparatus of the non-metallic material welding device further includes an input device, the input device is disposed outside the device enclosure and electrically connected to the controller, and the input device is used for inputting the model of the thermal welding machine or the electric welding machine.
The application provides a performance detection device of non-metallic material welding equipment, through including hot melting welding machine detecting element, electric fusion welding machine detecting element, controller and display element, hot melting welding machine detecting element and electric fusion welding machine detecting element can gather the pressure of hot melting welding machine and electric fusion welding machine respectively, the displacement, the temperature, the voltage, the electric current, resistance etc. performance, and then hot melting welding machine detecting element and electric fusion welding machine detecting element all are connected with the controller electricity, can transmit the performance information gathered to the controller, the controller is connected with the display element electricity, the controller handles the performance parameter that hot melting welding machine detecting element and electric fusion welding machine detecting element gathered and shows through the display element, realize the periodic detection to hot melting welding machine or electric fusion welding machine, the performance detection device of non-metallic material welding equipment that this application provided is applicable to hot melting welding machine and electric fusion welding machine, has high applicability.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic block diagram illustrating a structural principle of a performance detection apparatus of a non-metallic material welding device according to an embodiment of the present disclosure;
fig. 2 is a schematic block diagram illustrating a structural principle of a performance detection apparatus of a non-metallic material welding device according to another embodiment of the present disclosure;
fig. 3 is a schematic structural diagram of a performance detection apparatus of a non-metallic material welding device according to an embodiment of the present application.
Description of reference numerals: 1. a hot melt welder detection unit; 11. a pressure detection module; 12. a displacement detection module; 13. a first temperature detection module; 2. an electric fusion welding machine detection unit; 21. a voltage detection module; 22. a current detection module; 23. a resistance detection module; 24. a second temperature detection module; 3. a controller; 4. a display unit; 5. a terminal device; 6. a memory; 7. a switch; 8. an audible and visual alarm; 9. an equipment enclosure; 10. an input device.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application are clearly and completely described below, and it is obvious that the described embodiments are a part of the embodiments of the present application, but not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present application without making any creative effort also belong to the protection scope of the present application.
An embodiment of the present application provides a performance detection apparatus for a non-metallic material welding device, as shown in fig. 1, including a hot melting welder detection unit 1 for performing performance detection on a hot melting welder, an electric melting welder detection unit 2 for performing performance detection on an electric melting welder, a display unit 4 for displaying detection data, and a controller 3.
The detection unit 1 of the thermal welding machine comprises a pressure detection module 11, a displacement detection module 12 and a first temperature detection module 13; the pressure detection module 11 may be, for example, a capacitive pressure sensor, and is used for detecting a pressure applied to a welding plate of the thermal welding machine; the displacement detection module 12 may be, for example, a linear displacement sensor, and is used for detecting the movement of the welding plate of the thermal welding machine; the first temperature detecting module 13 may be, for example, a thermal resistance sensor for detecting an operating temperature of the thermal welding machine; the pressure detection module 11, the displacement detection module 12 and the first temperature detection module 13 are respectively electrically connected with the controller 3 and transmit the detected data to the controller 3.
The detection unit 2 of the electric fusion welding machine comprises a voltage detection module 21, a current detection module 22, a resistance detection module 23 and a second temperature detection module 24; the voltage detection module 21 may be, for example, a hall voltage sensor, and is used for detecting an output voltage signal of the electric fusion welding machine; the current detection module 22 may be, for example, a hall current sensor, and is used for detecting an output current signal of the electric fusion welding machine; the resistance detection module 23 is used for detecting the resistance of the electric fusion welding machine; the second temperature detecting module 24 may be, for example, a thermal resistance sensor for detecting the operating temperature of the electric fusion welding machine; the voltage detection module 21, the current detection module 22, the resistance detection module 23 and the second temperature detection module 24 are electrically connected to the controller 3, respectively, and transmit detected data to the controller 3.
The controller 3 is connected to the display unit 4, as an example the controller 3 is a high performance 32 bit floating point DSP processor, model TMS320F 28335. The controller 3 is used for receiving the data detected by each module in the detection unit 1 and the detection unit 2 of the electric fusion welding machine, and sending the data to the display unit 4 after the data is arranged.
The display unit 4 may be a display screen for displaying the detection data transmitted by the controller 3.
The application provides a performance detection device of non-metallic material welding equipment when using, the performance parameter that hot melt welding machine detecting element 1 and/or electric fusion welding machine detecting element 2 will gather transmits for controller 3, and controller 3 handles the data that detect, transfers this welding equipment's nominal performance parameter promptly and compares, and controller 3 conveys the result after will handling to display element 4 again and shows. For example, when a certain type of hot-melting welder is detected, the first temperature detection module 13 detects that the working temperature of the welding plate is 172 ℃, transmits the temperature information to the controller 3, the controller 3 calls that the nominal temperature of the hot-melting welder of the type is 170 ℃ and the allowable temperature difference is 7 ℃, and the controller 3 judges that the working temperature of the hot-melting welder of the type meets the standard and displays the result through the display unit 4.
The application provides a performance detection device of non-metallic material welding equipment, through including hot-melt welding machine detecting element 1, electric-fusion welding machine detecting element 2, controller 3 and display element 4, hot-melt welding machine detecting element 1 and electric-fusion welding machine detecting element 2 can gather the pressure, displacement, temperature, voltage, electric current, resistance etc. performance of hot-melt welding machine and electric-fusion welding machine respectively, and then hot-melt welding machine detecting element 1 and electric-fusion welding machine detecting element 2 all are connected with controller 3 electricity, can transmit the performance information gathered to controller 3, controller 3 is connected with display element 4 electricity, controller 3 handles the performance parameter that hot-melt welding machine detecting element 1 and electric-fusion welding machine detecting element 2 gathered and shows through display element 4, realize the periodic detection to hot-melt welding machine or electric-fusion welding machine, the performance detection device of non-metallic material welding equipment that this application provides all can be suitable for hot-melt welding machine and electric-fusion welding machine, has high applicability.
In some embodiments, as shown in fig. 2, the performance detection apparatus for a non-metallic material welding device of the present application further includes a terminal device 5, the controller 3 is further electrically connected to the terminal device 5 and transmits the processed data to the terminal device 5, the terminal device 5 may be a printer, the printer is connected to the controller 3 through a cable or network connection, and converts information processed by the controller 3 to generate and print a periodic detection result report of the welding device, so as to facilitate further calibration and adjustment of the welding device.
In some embodiments, as shown in fig. 2, the performance detection apparatus of the Non-metallic material welding device of the present application further includes a Memory 6, and the controller 3 is further electrically connected to the Memory 6, where the Memory 6 may be, for example, a Non-Volatile Random Access Memory (NVRAM). The memory 6 is used for storing data detected by the hot-melting welding machine detection unit 1 and the electric-melting welding machine detection unit 2 and data processed by the controller 3, so that the data can be transmitted to the terminal equipment 5 in a delayed mode, and historical detection results can be retrieved for checking.
In some embodiments, as shown in fig. 2, the performance detecting device of the non-metallic material welding apparatus further includes a switch 7 electrically connected to the thermal welder detecting unit 1 and the electric fusion welder detecting unit 2, wherein the switch 7 is used for switching the operating state of the thermal welder detecting unit 1 and/or the electric fusion welder detecting unit 2. The application provides a non-metallic material welding equipment's performance detection device can detect hot melt welding machine or electric fusion welding machine respectively, also can detect hot melt welding machine and electric fusion welding machine simultaneously, and switch 7 can switch two detecting element's operating condition.
In other embodiments, the switch 7 may also be connected to the controller 3, and the switch 7 may control the controller 3 to be electrically connected to or disconnected from the thermal welder detecting unit 1, and may also control the controller 3 to be electrically connected to or disconnected from the electrical welder detecting unit 2. When the switch 7 controls the controller 3 to be electrically connected with the detection unit 1 of the thermal fusion welder and controls the controller 3 to be electrically disconnected with the detection unit 2 of the electrical fusion welder, it indicates that the performance detection device of the non-metal material welding equipment is currently detecting the thermal fusion welder. When the switch 7 controls the controller 3 to be electrically disconnected from the detection unit 1 of the electric fusion welder and controls the controller 3 to be electrically connected to the detection unit 2 of the electric fusion welder, it indicates that the performance detection device of the welding equipment for non-metallic materials is currently detecting the electric fusion welder. When the switch 7 controls the controller 3 to be electrically connected with the detection unit 1 of the thermal fusion welder and controls the controller 3 to be electrically connected with the detection unit 2 of the electric fusion welder, it means that the performance detection device of the non-metal material welding equipment detects the thermal fusion welder and the electric fusion welder at the same time. The switch 7 may be, for example, a switch module.
In some embodiments, as shown in fig. 2, the performance detection apparatus of the non-metallic material welding device further includes an audible and visual alarm 8 electrically connected to the controller 3, and the audible and visual alarm 8 is configured to give an audible and visual alarm when the temperature data received by the controller 3 exceeds a preset value. Optionally, the audible and visual alarm 8 gives out an audible and visual alarm when the controller 3 receives that the detected temperature value of the first temperature detection module 13 or the second temperature detection module 24 exceeds a preset value. For example, when a certain type of hot-melting welding machine is detected, the first temperature detection module 13 detects that the working temperature of the welding plate is 182 ℃ and transmits the temperature information to the controller 3, the controller 3 takes the nominal temperature of the hot-melting welding machine of the type as 170 ℃ and the allowable temperature difference as 7 ℃, the controller 3 judges that the working temperature of the hot-melting welding machine of the type does not meet the standard, and the audible and visual alarm 8 starts to give an alarm to prevent the environment temperature from being too high and damage the performance detection device of the non-metallic material welding equipment.
In some embodiments, as shown in fig. 3, the performance detection apparatus of the non-metal material welding device further includes a device enclosure 9, where the pressure detection module 11, the displacement detection module 12, the voltage detection module 21, the current detection module 22, the resistance detection module 23, and the controller 3 are all located inside the device enclosure 9, and the device enclosure 9 is configured to protect each sensing detection module from being damaged by an external environment. The first temperature detection module 13 and the second temperature detection module 24 are located outside the equipment enclosure 9 to facilitate more accurate measurement of the operating temperature of the welding equipment.
In some embodiments, as shown in fig. 3, the performance detection apparatus of the non-metallic material welding device further includes an input device 10, the input device 10 is disposed outside the device housing 9 and electrically connected to the controller 3, and the input device 10 is used for inputting the model of the thermal fusion welding machine or the electric fusion welding machine. Since the models of various welding machines are distinguished in the database stored in the controller 3, after the models of the hot-melting welding machine or the electric-melting welding machine are input through the input device 10, the controller 3 can inquire various nominal performance parameters corresponding to the welding equipment of the model and perform subsequent comparison and judgment processing, the performance detection device of the non-metal material welding equipment is provided with the input device 10, for example, the input device 10 can be a keyboard and is used in cooperation with the display unit 4.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art; the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present application.
Claims (8)
1. A performance detection device of non-metallic material welding equipment is characterized by comprising a hot melting welding machine detection unit (1) for detecting the performance of a hot melting welding machine, an electric melting welding machine detection unit (2) for detecting the performance of the electric melting welding machine, a display unit (4) for displaying detection data and a controller (3);
the detection unit (1) of the hot melting welding machine comprises a pressure detection module (11), a displacement detection module (12) and a first temperature detection module (13); the pressure detection module (11) is used for detecting the pressure applied to the welding plate of the hot-melting welding machine, the displacement detection module (12) is used for detecting the movement condition of the welding plate of the hot-melting welding machine, and the first temperature detection module (13) is used for detecting the working temperature of the hot-melting welding machine; the pressure detection module (11), the displacement detection module (12) and the first temperature detection module (13) are respectively electrically connected with the controller (3) and transmit detected data to the controller (3);
the detection unit (2) of the electric fusion welder comprises a voltage detection module (21), a current detection module (22), a resistance detection module (23) and a second temperature detection module (24); the voltage detection module (21) is used for detecting an output voltage signal of the electric fusion welding machine, the current detection module (22) is used for detecting an output current signal of the electric fusion welding machine, the resistance detection module (23) is used for detecting the resistance of the electric fusion welding machine, and the second temperature detection module (24) is used for detecting the working temperature of the electric fusion welding machine; the voltage detection module (21), the current detection module (22), the resistance detection module (23) and the second temperature detection module (24) are respectively electrically connected with the controller (3) and transmit detected data to the controller (3);
the controller (3) is connected with the display unit (4) and is used for receiving data detected by each module of the hot-melting welding machine detection unit (1) and the electric-melting welding machine detection unit (2), arranging the data and sending the data to the display unit (4);
the display unit (4) is used for displaying the detection data sent by the controller (3).
2. The performance detection device of the non-metallic material welding equipment according to claim 1, characterized by further comprising a terminal device (5), wherein the controller (3) is further electrically connected with the terminal device (5) and transmits the processed data to the terminal device (5).
3. The performance detection device of the non-metallic material welding equipment according to claim 2, characterized in that the terminal equipment (5) is a printer.
4. The apparatus for detecting performance of a welding device made of non-metallic materials according to claim 1, further comprising a memory (6), wherein the controller (3) is further electrically connected to the memory (6), and the memory (6) is used for storing data detected by the detecting unit (1) and the detecting unit (2) of the electric fuse welder and data processed by the controller (3).
5. The performance detection device of the non-metallic material welding equipment according to claim 1, further comprising a switch (7) electrically connected to the thermal welder detection unit (1) and the electric welder detection unit (2), wherein the switch (7) is used for switching the working state of the thermal welder detection unit (1) and/or the electric welder detection unit (2).
6. The performance detection device of the non-metallic material welding equipment according to claim 1, characterized by further comprising an audible and visual alarm (8) electrically connected with the controller (3), wherein the audible and visual alarm (8) is used for giving an audible and visual alarm when the temperature data received by the controller (3) exceeds a preset value.
7. The performance detection device of the non-metallic material welding equipment according to any one of claims 1 to 6, further comprising an equipment enclosure (9), wherein the pressure detection module (11), the displacement detection module (12), the voltage detection module (21), the current detection module (22), the resistance detection module (23) and the controller (3) are all located inside the equipment enclosure (9), and the first temperature detection module (13) and the second temperature detection module (24) are located outside the equipment enclosure (9).
8. The performance detection device of the non-metallic material welding equipment according to claim 7, further comprising an input device (10), wherein the input device (10) is disposed outside the equipment enclosure (9) and electrically connected to the controller (3), and the input device (10) is used for inputting the model of the thermal welding machine or the electric welding machine.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202220420267.6U CN216770690U (en) | 2022-02-28 | 2022-02-28 | Performance detection device of non-metallic material welding equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202220420267.6U CN216770690U (en) | 2022-02-28 | 2022-02-28 | Performance detection device of non-metallic material welding equipment |
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| CN216770690U true CN216770690U (en) | 2022-06-17 |
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| CN202220420267.6U Active CN216770690U (en) | 2022-02-28 | 2022-02-28 | Performance detection device of non-metallic material welding equipment |
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