CN216756341U - Instant granule form microbial inoculum prilling granulator - Google Patents

Abstract

The utility model relates to the technical field of fertilizer production, in particular to an instant granular microbial inoculant granulation device, which can adjust the diameter of granulation according to requirements, is convenient to use, has low limitation and high practicability and reliability; the bottom plate, a support, the granulation case, the cylinder, the ejector pin, two sets of telescopic links, a pressing plate, the inlet pipe, the fixed plate, the regulating plate, the lead screw, arrange the material pipe, cutting device and collection device, support fixed mounting is in the bottom plate upper end, granulation case fixed mounting is on the support, the inside of granulation case is provided with the cavity, cylinder fixed mounting is in granulation case upper end, slidable mounting is on the granulation case about the ejector pin, the output of cylinder is connected with the upper end of ejector pin, clamp plate fixed mounting is at the ejector pin lower extreme, slidable mounting is in the cavity of granulation case about the clamp plate, the equal fixed mounting in granulation case cavity upper end in upper end of two sets of telescopic links, the equal fixed mounting of lower extreme of two sets of telescopic links is on the clamp plate, the cavity sealing connection of clamp plate and granulation case.

Description

Instant granule form microbial inoculum prilling granulator

Technical Field

The utility model relates to the technical field of fertilizer production, in particular to an instant granular microbial agent granulation device.

Background

The microbial agent is a viable bacteria preparation prepared by adding and mixing various materials after the target microorganism is subjected to industrial production and propagation. It can be classified into liquid, powder and granule types according to the form. Wherein the microbial inoculum of granule type is when the preparation, at first put into prilling granulator with the viscous material who mixes, later make the porous plate among the viscous material through the prilling granulator, make it form the column material, open the cutting knife among the prilling granulator simultaneously, cut the column into graininess can, current prilling granulator discovers in the use, because wherein the aperture on the porous plate can't be adjusted, lead to its diameter that can't adjust the column, so can't adjust the particle diameter of cutting out, lead to its use inconvenient, the limitation is high.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problems, the utility model provides the granulating device of the instant granular microbial inoculum, which can adjust the diameter of granulation according to the needs, is convenient to use, has low limitation and high practicability and reliability.

The utility model relates to an instant pellet microbial inoculum granulation device, which comprises a bottom plate, a bracket, a granulation box, a cylinder, a mandril, two groups of telescopic rods, a pressure plate, a feeding pipe, a fixed plate, an adjusting plate, a screw rod, a discharge pipe, a cutting device and a collecting device, wherein the bracket is fixedly arranged at the upper end of the bottom plate, the granulation box is fixedly arranged on the bracket, a cavity is arranged inside the granulation box, the cylinder is fixedly arranged at the upper end of the granulation box, the mandril is vertically and slidably arranged on the granulation box, the output end of the cylinder is connected with the upper end of the mandril, the pressure plate is fixedly arranged at the lower end of the mandril, the pressure plate is vertically and slidably arranged in the cavity of the granulation box, the upper ends of the two groups of telescopic rods are fixedly arranged at the upper end of the cavity of the granulation box, the lower ends of the two groups of telescopic rods are fixedly arranged on the pressure plate, the pressure plate is hermetically connected with the cavity of the granulation box, the feeding pipe is obliquely arranged at the upper part of the granulation box, and is provided with a valve, the device comprises a fixed plate, an adjusting plate, a cutting device, a collecting device, a discharge pipe, a granulation box chamber and a collecting device, wherein the fixed plate is fixedly arranged in the granulation box chamber, the adjusting plate is arranged at the upper end of the fixed plate in a left-right sliding manner, a plurality of groups of through holes are formed in the fixed plate and the adjusting plate, the plurality of groups of through holes in the fixed plate are staggered with the plurality of groups of through holes in the adjusting plate, the right end of the lead screw is rotatably arranged at the left end of the adjusting plate, the lead screw is screwed with the granulation box, the cutting device is arranged at the lower part of the granulation box, the collecting device is arranged at the upper end of a bottom plate, the upper end of the discharge pipe is communicated with the lower end of the granulation box chamber, and the lower end of the discharge pipe is connected with the input end of the collecting device; firstly, the mixed pasty material is added into a chamber of a granulation box through a feeding pipe, then a valve on the feeding pipe is closed, then an air cylinder is opened, the air cylinder enables a pressing plate to be pressed down through a mandril, the pressing plate enables the material in the chamber of the granulation box to be pressed down, the material in the chamber of the granulation box is enabled to be discharged to the lower part of the chamber of the granulation box in a columnar shape through a through hole on a fixing plate and a through hole on an adjusting plate, then the screw rod is rotated to drive the adjusting plate to move leftwards, the size of the overlapped part of the through hole on the adjusting plate and the through hole on the fixing plate is adjusted, the overlapped part of the through hole on the fixing plate and the through hole on the adjusting plate is the diameter of the columnar material, after the diameter of the columnar material is proper, opening the cutting device to enable the cutting device to cut the columnar materials, then cutting the columnar materials into granules, enabling the granules to fall to the lower part of the chamber of the granulation box, and then discharging the granular materials into a collecting device through a discharging pipe to be collected; because the diameter of the formed columnar material can be adjusted, the diameter of the cut columnar material can be adjusted, the use is convenient, the limitation is low, and the practicability and the reliability are high.

Preferably, the cutting device comprises a servo motor, a rotating shaft and a cutting knife, the servo motor is fixedly arranged at the lower end of the granulation box, the rotating shaft is rotatably arranged at the lower part of the granulation box, the output end of the servo motor is connected with the lower end of the rotating shaft, and the cutting knife is fixedly arranged at the upper part of the rotating shaft; open servo motor, servo motor passes through the rotation axis and drives the cutting knife rotatory, rotatory cutting knife with the columnar material cut into behind the granule fall the granulation case cavity lower extreme can, made things convenient for the cutting to the columnar material, improved the convenience.

Preferably, the collecting device comprises a collecting box, a driving belt pulley, a driven belt pulley, a conveying belt, a cover plate and a plurality of groups of heating lamps, the collecting box is fixedly arranged at the upper end of the bottom plate, a cavity is formed in the collecting box, a driving motor is arranged on the collecting box, the driving motor is fixedly arranged on the collecting box, the driving belt pulley and the driven belt pulley are respectively and rotatably arranged at the left part and the right part of the collecting box, the output end of the driving motor is connected with the rear end of the driving belt pulley, the conveying belt is coated on the driving belt pulley and the driven belt pulley, the output end of the discharging pipe is communicated with the cavity of the collecting box, the driven belt pulley is positioned below the discharging pipe, the plurality of groups of heating lamps are all fixedly arranged at the upper end of the cavity of the collecting box, a collecting port is formed in the right side of the collecting box, and the cover plate is arranged at the outer side of the collecting port; all be connected multiunit heating lamp with outside power, make multiunit heating lamp generate heat, open driving motor simultaneously, driving motor passes through drive pulley and drives the conveyer belt transmission, after the granule in the granulation case chamber falls the conveyer belt upper end through arranging the material pipe, can follow the conveyer belt and carry by the left right side together, the granule of conveyer belt upper end is when the multiunit heating lamp, can be dried the granule of conveyer belt upper end by the multiunit heating lamp, later the granule of drying fall the collecting port department on collecting box right side via the conveyer belt can, through the transport of conveyer belt and the stoving of multiunit heating lamp, bonding between the granule has been avoided, the collection to the granule has been made things convenient for simultaneously, reliability and convenience have been improved.

Preferably, the granulator also comprises a flow guide block, wherein the flow guide block is obliquely arranged at the lower end of the chamber of the granulation box, and the rotating shaft and the flow guide block are rotatably arranged; through the arrangement, the granules on the lower part of the cavity of the granulation box slide to the position near the feed inlet of the discharge pipe through the upper end of the flow guide block, the granules are conveniently discharged into the collection box through the discharge pipe, and the convenience in the use process is improved.

Preferably, the granulator also comprises an air heater, wherein the air heater is fixedly arranged at the right end of the granulation box, the output end of the air heater is positioned at the right part of the cavity of the granulation box, a plurality of groups of air outlets are arranged on the left side wall of the granulation box, and the diameter of each air outlet is smaller than that of the granules; open the air heater, the air heater blows hot-blastly to the left, has promoted the drying of granule when having promoted the granule to the motion of granulation case cavity left part, and the granule is discharged in falling the row material pipe after being blown granulation case cavity left part, has promoted the drying of granule when having promoted granule discharge, has improved the reliability in the use.

Preferably, the device also comprises a base, wherein the base is fixedly arranged at the lower end of the bottom plate; through the arrangement, the stability of the bottom plate in the using process is improved.

Preferably, the cylinder is provided with a dust cover; through the arrangement, dust falling to the cylinder from the outside is reduced, and the cleanness in the use process is improved.

Compared with the prior art, the utility model has the beneficial effects that: firstly, adding the mixed pasty material into a cavity of a granulation box through a feed pipe, then closing a valve on the feed pipe, then opening a cylinder, pressing a pressing plate downwards through a mandril by the cylinder, pressing the material in the cavity of the granulation box downwards by the pressing plate, and discharging the material in the cavity of the granulation box to the lower part of the cavity of the granulation box in a columnar shape through a through hole on a fixed plate and a through hole on a regulating plate, then the screw rod is rotated to drive the adjusting plate to move leftwards, the size of the overlapped part of the through hole on the adjusting plate and the through hole on the fixing plate is adjusted, the overlapped part of the through hole on the fixing plate and the through hole on the adjusting plate is the diameter of the columnar material, after the diameter of the columnar material is proper, opening the cutting device to enable the cutting device to cut the columnar materials, then cutting the columnar materials into granules, enabling the granules to fall to the lower part of the chamber of the granulation box, and then discharging the granular materials into a collecting device through a discharging pipe to be collected; because the diameter of the formed columnar material can be adjusted, the diameter of the cut columnar material can be adjusted, the use is convenient, the limitation is low, and the practicability and the reliability are high.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic view of the structure of a grain tank, a rotary shaft, a cutter blade, etc.;

FIG. 3 is a schematic structural view of a fixing plate, an adjusting plate and a lead screw;

FIG. 4 is a schematic view of the structure of a collection tank, heating lamps, a discharge pipe, and the like;

in the drawings, the reference numbers: 1. a base plate; 2. a support; 3. a granulation box; 4. a cylinder; 5. a top rod; 6. a telescopic rod; 7. pressing a plate; 8. a feed pipe; 9. a fixing plate; 10. an adjusting plate; 11. a screw rod; 12. a discharge pipe; 13. a servo motor; 14. a rotating shaft; 15. a cutting knife; 16. a collection box; 17. a drive pulley; 18. a driven pulley; 19. a conveyor belt; 20. a heating lamp; 21. a flow guide block; 22. a hot air blower; 23. an air outlet; 24. a cover plate; 25. a base.

Detailed Description

To facilitate an understanding of the utility model, the utility model will now be described more fully with reference to the accompanying drawings. The present invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

The support 2 is fixedly arranged at the upper end of the bottom plate 1, the granulation box 3 is fixedly arranged on the support 2, a cavity is arranged inside the granulation box 3, the air cylinder 4 is fixedly arranged at the upper end of the granulation box 3, the ejector rod 5 is vertically and slidably arranged on the granulation box 3, the output end of the air cylinder 4 is connected with the upper end of the ejector rod 5, the pressing plate 7 is fixedly arranged at the lower end of the ejector rod 5, the pressing plate 7 is vertically and slidably arranged in the cavity of the granulation box 3, the upper ends of the two groups of telescopic rods 6 are fixedly arranged at the upper end of the cavity of the granulation box 3, the lower ends of the two groups of telescopic rods 6 are fixedly arranged on the pressing plate 7, the pressing plate 7 is hermetically connected with the cavity of the granulation box 3, the feeding pipe 8 is obliquely arranged at the upper part of the granulation box 3, the valve is arranged on the feeding pipe 8, the fixing plate 9 is fixedly arranged in the cavity of the granulation box 3, the adjusting plate 10 is horizontally and slidably arranged at the upper end of the fixing plate 9 and the adjusting plate 10, and the multiple groups of through holes on the fixed plate 9 are staggered with the multiple groups of through holes on the adjusting plate 10, the right end of the screw rod 11 is rotatably installed at the left end of the adjusting plate 10, the screw rod 11 is screwed with the granulation box 3, the upper end of the discharge pipe 12 is communicated with the lower end of the cavity of the granulation box 3, the servo motor 13 is fixedly installed at the lower end of the granulation box 3, the rotating shaft 14 is rotatably installed at the lower part of the granulation box 3, the output end of the servo motor 13 is connected with the lower end of the rotating shaft 14, the cutting knife 15 is fixedly installed at the upper part of the rotating shaft 14, the collecting box 16 is fixedly installed at the upper end of the bottom plate 1, the inside of the collecting box 16 is provided with a cavity, the collecting box 16 is provided with a driving motor, the driving motor is fixedly installed on the collecting box 16, the driving belt pulley 17 and the driven belt pulley 18 are respectively rotatably installed at the left part and the right part of the collecting box 16, the output end of the driving motor is connected with the rear end of the driving belt pulley 17, and the conveying belt 19 is coated on the driving belt pulley 17 and the driven belt pulley 18, the output end of the discharge pipe 12 is communicated with the cavity of the collecting box 16, the driven belt pulley 18 is positioned below the discharge pipe 12, a plurality of groups of heating lamps 20 are fixedly arranged at the upper end of the cavity of the collecting box 16, the right side of the collecting box 16 is provided with a collecting port, the cover plate 24 is arranged at the outer side of the collecting port, the flow guide block 21 is obliquely arranged at the lower end of the cavity of the granulation box 3, the rotating shaft 14 and the flow guide block 21 are rotatably arranged, the hot air blower 22 is fixedly arranged at the right end of the granulation box 3, the output end of the hot air blower 22 is positioned at the right part of the cavity of the granulation box 3, a plurality of groups of air outlets 23 are arranged on the left side wall of the granulation box 3, the diameter of each air outlet 23 is smaller than that of a particle, and the base 25 is fixedly arranged at the lower end of the bottom plate 1; firstly, adding mixed pasty materials into a cavity of a granulation box 3 through a feed pipe 8, then closing a valve on the feed pipe 8, then opening a cylinder 4, enabling the cylinder 4 to press a pressing plate 7 downwards through an ejector rod 5, enabling the pressing plate 7 to press the materials in the cavity of the granulation box 3 downwards, enabling the materials in the cavity of the granulation box 3 to be arranged at the lower part of the cavity of the granulation box 3 in a columnar shape through a through hole on a fixing plate 9 and a through hole on an adjusting plate 10, then rotating a lead screw 11, driving the adjusting plate 10 to move leftwards by the lead screw 11, adjusting the size of the overlapped part of the through hole on the adjusting plate 10 and the through hole on the fixing plate 9, enabling the overlapped part of the through hole on the fixing plate 9 and the through hole on the adjusting plate 10 to be the diameter of the columnar materials, opening a servo motor 13 after the diameter of the columnar materials is proper, driving the servo motor 13 to rotate through a rotating shaft 14, cutting knife 15 rotating cuts the columnar materials into particles and then falls to the lower part of the cavity of the granulation box 3, the hot air blower 22 is turned on, the hot air blower 22 blows hot air to the left, the particles are promoted to move to the left of the cavity of the granulation box 3, the particles fall into the discharge pipe 12 after being blown to the left of the cavity of the granulation box 3 and are discharged into the cavity of the collection box 16, then the particles fall into the left of the conveyer belt 19 in the cavity of the collection box 16, then the multiple groups of heating lamps 20 are all connected with an external power supply, the multiple groups of heating lamps 20 are heated, the driving motor is turned on at the same time, the driving motor drives the conveyer belt 19 to transmit through the driving belt pulley 17, when the particles in the cavity of the granulation box 3 fall to the upper end of the conveyer belt 19 through the discharge pipe 12, the particles are conveyed from the left to the right along with the conveyer belt 19, when the particles at the upper end of the conveyer belt 19 pass through the multiple groups of heating lamps 20, the particles at the upper end of the conveyer belt 19 are dried by the multiple groups of heating lamps 20, and then the dried particles fall to the collection port at the right of the collection box 16 through the conveyer belt 19, then the cover plate 24 is opened to collect the particles in the cavity of the collection box 16; can adjust the particle diameter of cutting as required, convenient to use, the limitation is low, blows hot-blast and multiunit heating lamp 20's shining through air heater 22, has promoted the stoving of granule, has prevented the bonding between the granule, and the transmission through conveyer belt 19 has made things convenient for the collection to the material, has synthesized the improvement practicality.

As shown in figures 1 to 4, the instant pellet type microbial inoculum granulation device of the utility model is operated, firstly, mixed pasty materials are added into a cavity of a granulation box 3 through a feeding pipe 8, then a valve on the feeding pipe 8 is closed, then an air cylinder 4 is opened, a pressing plate 7 is pressed down by the air cylinder 4 through an ejector rod 5, the materials in the cavity of the granulation box 3 are pressed down by the pressing plate 7, the materials in the cavity of the granulation box 3 are discharged to the lower part of the cavity of the granulation box 3 in a columnar shape through a through hole on a fixing plate 9 and a through hole on an adjusting plate 10, then a screw rod 11 is rotated, the adjusting plate 10 is driven by the screw rod 11 to move leftwards, the size of the overlapped part of the through hole on the adjusting plate 10 and the through hole on the fixing plate 9 is adjusted, the overlapped part of the through hole on the fixing plate 9 and the through hole on the adjusting plate 10 is the diameter of the columnar materials, a servo motor 13 is opened after the diameter of the columnar materials is proper, the servo motor 13 drives the cutting knife 15 to rotate through the rotating shaft 14, the rotating cutting knife 15 cuts columnar materials into particles and then falls to the lower part of the cavity of the granulation box 3, the air heater 22 is turned on, the air heater 22 blows hot air leftwards, the particles are promoted to move to the left part of the cavity of the granulation box 3 and simultaneously are dried, the particles fall to the left part of the cavity of the granulation box 3 after being blown to the left part of the cavity of the granulation box 3 and are discharged to the cavity of the collection box 16, then the particles fall to the left part of the conveying belt 19 in the cavity of the collection box 16, then the multiple groups of heating lamps 20 are all connected with an external power supply, so that the multiple groups of heating lamps 20 generate heat, meanwhile, the driving motor drives the conveying belt 19 to transmit through the driving belt pulley 17, when the particles in the cavity of the granulation box 3 fall to the upper end of the conveying belt 19 through the discharge pipe 12, the particles can be conveyed from left to right along with the conveying belt 19, when the particles at the upper end of the conveying belt 19 pass through the multiple groups of the heating lamps 20, the particles on the upper end of the conveyer belt 19 are dried by a plurality of groups of heating lamps 20, and then the dried particles fall to the collecting port on the right side of the collecting box 16 through the conveyer belt 19, and then the cover plate 24 is opened to collect the particles in the cavity of the collecting box 16.

According to the instant pellet microbial inoculum granulation device, the installation mode, the connection mode or the arrangement mode are common mechanical modes, and the granulation device can be implemented as long as the beneficial effects of the granulation device can be achieved; the cylinder 4, the telescopic rod 6, the screw rod 11, the servo motor 13, the cutting knife 15, the driving belt pulley 17, the heating lamp 20 and the hot air blower 22 of the instant pellet microbial agent granulation device are purchased from the market, and the technical personnel in the industry only need to install and operate according to the attached operating instructions without creative labor of the technical personnel in the field.

All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims (7)

1. An instant pellet microbial inoculant granulation device is characterized by comprising a bottom plate (1), a support (2), a granulation box (3), a cylinder (4), a mandril (5), two groups of telescopic rods (6), a pressing plate (7), a feeding pipe (8), a fixing plate (9), an adjusting plate (10), a lead screw (11), a discharging pipe (12), a cutting device and a collecting device, wherein the support (2) is fixedly arranged at the upper end of the bottom plate (1), the granulation box (3) is fixedly arranged on the support (2), a cavity is arranged inside the granulation box (3), the cylinder (4) is fixedly arranged at the upper end of the granulation box (3), the mandril (5) is vertically and slidably arranged on the granulation box (3), the output end of the cylinder (4) is connected with the upper end of the mandril (5), the pressing plate (7) is fixedly arranged at the lower end of the mandril (5), the pressing plate (7) is vertically and slidably arranged in the cavity of the granulation box (3), the upper ends of two groups of telescopic rods (6) are fixedly arranged at the upper end of a cavity of a granulation box (3), the lower ends of the two groups of telescopic rods (6) are fixedly arranged on a pressing plate (7), the pressing plate (7) is connected with the cavity of the granulation box (3) in a sealing way, a feeding pipe (8) is obliquely arranged at the upper part of the granulation box (3), valves are arranged on the feeding pipe (8), a fixing plate (9) is fixedly arranged in the cavity of the granulation box (3), an adjusting plate (10) is arranged at the upper end of the fixing plate (9) in a left-right sliding way, a plurality of groups of through holes are respectively arranged on the fixing plate (9) and the adjusting plate (10), the plurality of groups of through holes on the fixing plate (9) are staggered with the plurality of groups of through holes on the adjusting plate (10), the right end of a screw rod (11) is rotatably arranged at the left end of the adjusting plate (10), the screw rod (11) is screwed with the granulation box (3), a cutting device is arranged at the lower part of the granulation box (3), a collecting device is arranged at the upper end of a bottom plate (1), the upper end of the discharge pipe (12) is communicated with the lower end of the cavity of the granulation box (3), and the lower end of the discharge pipe (12) is connected with the input end of the collecting device.

2. The granulation apparatus for instant pellet microbial inoculum, as claimed in claim 1, wherein said cutting means comprises a servo motor (13), a rotating shaft (14) and a cutting knife (15), wherein the servo motor (13) is fixedly installed at the lower end of the granulation tank (3), the rotating shaft (14) is rotatably installed at the lower part of the granulation tank (3), the output end of the servo motor (13) is connected with the lower end of the rotating shaft (14), and the cutting knife (15) is fixedly installed at the upper part of the rotating shaft (14).

3. The granulation apparatus as claimed in claim 1, wherein the collection device comprises a collection box (16), a driving pulley (17), a driven pulley (18), a conveyor belt (19), a cover plate (24) and a plurality of groups of heating lamps (20), the collection box (16) is fixedly installed at the upper end of the bottom plate (1), a cavity is provided inside the collection box (16), the collection box (16) is provided with a driving motor, the driving motor is fixedly installed on the collection box (16), the driving pulley (17) and the driven pulley (18) are respectively rotatably installed at the left and right parts of the collection box (16), the output end of the driving motor is connected with the rear end of the driving pulley (17), the conveyor belt (19) is wrapped on the driving pulley (17) and the driven pulley (18), the output end of the discharge pipe (12) is communicated with the cavity of the collection box (16), the driven belt pulley (18) is positioned below the discharge pipe (12), a plurality of groups of heating lamps (20) are fixedly arranged at the upper end of the cavity of the collecting box (16), a collecting opening is formed in the right side of the collecting box (16), and the cover plate (24) is arranged on the outer side of the collecting opening.

4. The granulation apparatus for instant pellet-type microorganism inoculant according to claim 1, further comprising a flow guide block (21), wherein the flow guide block (21) is obliquely installed at the lower end of the chamber of the granulation tank (3), and the rotation shaft (14) and the flow guide block (21) are rotatably installed.

5. The granulation apparatus for instant pellet-type microorganism bacterium agent according to claim 1, further comprising a hot air blower (22), wherein the hot air blower (22) is fixedly installed at the right end of the granulation tank (3), the output end of the hot air blower (22) is located at the right part of the chamber of the granulation tank (3), a plurality of groups of air outlets (23) are provided on the left side wall of the granulation tank (3), and the diameter of the air outlets (23) is smaller than the diameter of the pellets.

6. The granulation apparatus according to claim 1, further comprising a base (25), wherein the base (25) is fixedly installed at the lower end of the bottom plate (1).

7. The granulation apparatus for instant pellet-type microorganism bacterium agent as claimed in claim 1, wherein the cylinder (4) is provided with a dust cover.

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