CN216745909U - Monitoring assembly for monitoring welding deformation of steel column in real time - Google Patents

Abstract

The utility model provides a real-time supervision steel column welding deformation's monitoring subassembly, the steel column includes first steel column and second steel column, and first steel column welds in vertical direction with the second steel column, and the monitoring subassembly includes: the first monitoring structure comprises a first mounting frame, a second mounting frame and a measuring scale, the first mounting frame is mounted on the first steel column, the second mounting frame is mounted on the second steel column, and the measuring scale comprises a scale body; the scale body sets up on first mounting bracket, and the scale body can show the distance change of second mounting bracket and scale body, perhaps the scale body sets up on the second mounting bracket, and the scale body can show the distance change of first mounting bracket and scale body. The technical scheme of the utility model two different steel columns among the prior art the great problem of deformation in the welded time have been solved effectively.

Description

Monitoring assembly for monitoring welding deformation of steel column in real time

Technical Field

The utility model relates to a steel column welding deformation's technical field particularly, relates to a real-time supervision steel column welding deformation's monitoring subassembly.

Background

The conventional buildings require brick structures or reinforced concrete as walls, and with the progress of technology, the conventional brick structures or reinforced concrete are gradually replaced by steel structures in many cases.

Deformation can appear in the steel construction when the assembly welding, especially great deformation can appear in the welding of superelevation steel column, and such deformation is inadmissible in the construction of building.

SUMMERY OF THE UTILITY MODEL

The utility model provides a real-time supervision steel column welding deformation's monitoring subassembly has solved the great problem of two different steel columns deformation in the welded among the prior art.

In order to realize above-mentioned purpose, according to the utility model provides a real-time supervision steel column welding deformation's monitoring subassembly, the steel column includes first steel column and second steel column, and first steel column welds in vertical direction with the second steel column, and the monitoring subassembly includes: the first monitoring structure comprises a first mounting frame, a second mounting frame and a measuring scale, the first mounting frame is mounted on the first steel column, the second mounting frame is mounted on the second steel column, and the measuring scale comprises a scale body; the scale body sets up on first mounting bracket, and the scale body can show the distance change of second mounting bracket and scale body, perhaps the scale body sets up on the second mounting bracket, and the scale body can show the distance change of first mounting bracket and scale body.

Further, measure the scale and still include the reading display, the reading display cooperatees with the scale body, and the first end of scale body is installed on first mounting bracket, and the second end of scale body is the free end, and the reading display is installed on the second mounting bracket.

Further, first mounting bracket includes first connecting portion, first horizon bar and first vertical pole, and first connecting portion connect on first horizon bar, and first connecting portion are used for linking to each other with first steel column, and the bottom of first vertical pole links to each other with the outer probe end of first horizon bar, and the reading display is connected in the upper end of first vertical pole.

Furthermore, the horizontal cross section of the first steel column is rectangular, the first steel column comprises a first side face, a second side face, a third side face and a fourth side face, the second side face and the fourth side face are located on two sides of the first side face, the third side face is opposite to the first side face, the horizontal rod is adjacent to the first side face of the first steel column, the first connecting portion comprises a first connecting rod and a second connecting rod, the first connecting rod and the second connecting rod are vertically connected with the first horizontal rod, the first connecting rod is connected with the second side face, and the second connecting rod is connected with the third side face.

Further, the second mounting bracket comprises a second connecting portion, a second horizontal rod and a second vertical rod, the second connecting portion is connected to the second horizontal rod, the second connecting portion is used for being connected with the second steel column, the upper end of the second vertical rod is connected with the outer probing end of the second horizontal rod, and the upper end of the graduated scale body is connected with the lower end of the second vertical rod.

Further, the second horizontal rod is arranged adjacent to the first side face of the second steel column.

Further, the reading display is a digital display, and the initial reading of the digital display is zero.

Further, the first monitoring structure further comprises an alarm, the alarm is connected with the reading display, and when the reading of the reading display exceeds a preset value, the alarm gives an alarm.

Further, the monitoring assembly further comprises a second monitoring structure, and the second monitoring structure is arranged on the second side face of the steel column.

Further, the second monitoring structure is identical in structure to the first monitoring structure.

Use the technical scheme of the utility model, first mounting bracket is installed on first steel column, and the second mounting bracket is installed on the second steel column, when first steel column and second steel column welded, if deformation has appeared in the relative position between first steel column and the second steel column, can learn the size of being out of shape through measuring the scale, can improve through subsequent way when just appearing deformation at first steel column and second steel column like this and avoid the deformation of first steel column and second steel column to exceed the allowed scope. The technical scheme of the utility model steel column of two differences among the prior art has been solved effectively and the great problem of deformation in the welded time.

Drawings

The above and other objects, features and advantages of exemplary embodiments of the present disclosure will become readily apparent from the following detailed description read in conjunction with the accompanying drawings. Several embodiments of the present disclosure are illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings and in which like reference numerals refer to similar or corresponding parts and in which:

fig. 1 is a schematic view showing a mounting structure of a monitoring assembly of the first embodiment;

FIG. 2 is a schematic view of a mounting arrangement showing a first monitoring arrangement of the monitoring assembly of FIG. 1;

FIG. 3 is a schematic structural view showing a first mounting bracket of the monitoring assembly of FIG. 1;

fig. 4 shows a schematic view of the measurement scale of the monitoring assembly of fig. 1.

Wherein the figures include the following reference numerals:

10. a first monitoring structure; 11. a first mounting bracket; 111. a first connection portion; 112. a first horizontal bar; 113. a first vertical rod; 12. a second mounting bracket; 13. measuring a scale; 131. a scale body; 132. a reading display; 20. a second monitoring structure; 100. a first steel column; 200. a second steel column.

Detailed Description

It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.

It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.

Spatially relative terms, such as "above … …," "above … …," "above … … surface," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may also be oriented 90 degrees or at other orientations and the spatially relative descriptors used herein interpreted accordingly.

Exemplary embodiments according to the present disclosure will now be described in more detail with reference to the accompanying drawings. These exemplary embodiments may, however, be embodied in many different forms and should not be construed as limited to only the embodiments set forth herein. It is to be understood that these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the exemplary embodiments to those skilled in the art, in the drawings, the thicknesses of layers and regions are exaggerated for clarity, and the same devices are denoted by the same reference numerals, and thus the description thereof will be omitted.

As shown in fig. 1 and fig. 2, in the monitoring assembly for monitoring the welding deformation of the steel column in real time according to the embodiment, the steel column includes a first steel column 100 and a second steel column 200, and the first steel column 100 and the second steel column 200 are welded in a vertical direction. The monitoring assembly includes: a first monitoring structure 10. The first monitoring structure 10 comprises a first mounting frame 11, a second mounting frame 12 and a measuring scale 13, the first mounting frame 11 is mounted on the first steel column 100, the second mounting frame 12 is mounted on the second steel column 200, and the measuring scale 13 comprises a scale body 131. The scale body 131 is disposed on the first mounting frame 11, and the scale body 131 can display the distance change between the second mounting frame 12 and the scale body 131.

By applying the technical scheme of the embodiment, the first mounting frame 11 is mounted on the first steel column 100, and the second mounting frame 12 is mounted on the second steel column 200, when the first steel column 100 and the second steel column 200 are welded, if the relative position between the first steel column 100 and the second steel column 200 is deformed, the size of the deformation can be known through a measuring scale, so that when the first steel column 100 and the second steel column 200 are just deformed, the deformation of the first steel column 100 and the deformation of the second steel column 200 can be prevented from exceeding the allowable range through subsequent improvement. The technical scheme of this embodiment has solved the great problem of two different steel columns deformation when the welding among the prior art effectively.

As another practical manner, the scale body 131 is disposed on the second mounting frame 12, and the scale body 131 can display a distance change between the first mounting frame 11 and the scale body 131.

In the technical scheme of this embodiment, measure scale 13 and still include reading display 132, reading display 132 cooperatees with scale body 131, and the first end of scale body 131 is installed on first mounting bracket 11, and the second end of scale body 131 is the free end, and reading display 132 is installed on second mounting bracket 12. The reading display 132 is arranged so that the measurement scale 13 is better visualized. The second end of the scale body 131 is a free end, such that the reading display 132 is easily engaged with the scale body 131, for example, the reading display 132 is installed into the scale body 131.

In the technical scheme of this embodiment, the first mounting frame 11 includes a first connecting portion 111, a first horizontal rod 112 and a first vertical rod 113, the first connecting portion 111 is connected to the first horizontal rod 112, the first connecting portion 111 is used for being connected to the first steel column 100, the bottom end of the first vertical rod 113 is connected to the outer probe end of the first horizontal rod 112, and the reading display 132 is connected to the upper end of the first vertical rod 113.

In the technical scheme of this embodiment, the horizontal cross section of first steel column 100 is a rectangle, first steel column 100 includes a first side, a second side, a third side and a fourth side, the second side and the fourth side are located the both sides of first side, the third side sets up with first side relatively, the horizon bar is adjacent with the first side of first steel column 100, first connecting portion 111 includes head rod and second connecting rod, head rod and second connecting rod all link to each other with first horizon bar 112 is perpendicular, the head rod links to each other with the second side, the second connecting rod links to each other with the third side. First connecting rod and second connecting rod parallel with the second side, two connecting rod cards are in the side of first steel column 100 like this for the connection of first mounting bracket 11 is more stable, and relative displacement, deformation appear in first mounting bracket 11 so be difficult to with first steel column 100. Similarly, the structure of the second mounting frame 12 is the same as that of the first mounting frame 11, so that the second mounting frame 12 is more stable to mount with the second steel column 200, and the dislocation is not easy to occur, thereby ensuring more accurate monitoring quality. The first end of the first horizontal rod 112 is connected to the first connecting rod, the second connecting rod is connected to the middle of the first horizontal rod 112, and the second end of the first horizontal rod 112 is the outward end of the first horizontal rod 112.

In the technical scheme of this embodiment, the second mounting bracket 12 includes a second connecting portion, a second horizontal rod and a second vertical rod, the second connecting portion is connected on the second horizontal rod, the second connecting portion is used for connecting with the second steel column 200, the upper end of the second vertical rod is connected with the outer probe end of the second horizontal rod, and the upper end of the scale body 131 is connected with the lower end of the second vertical rod. The structure has lower processing cost and convenient operation. The structure of the second mounting frame 12 is the same as that of the first mounting frame 11, and the projections of the second vertical rod and the first vertical rod in the vertical direction are overlapped.

In the technical solution of this embodiment, the second horizontal rod is disposed adjacent to the first side of the second steel column 200. The first mounting frame 11 and the second mounting frame 12 are matched to measure the deformation of the first steel column 100 and the second steel column 200.

In the technical solution of this embodiment, the reading display 132 is a digital display, and the initial reading of the digital display is zero. The inclination directions of the first steel column 100 and the second steel column 200 can be indicated by positive and negative values, and the reading values can indicate the inclination degrees of the first steel column 100 and the second steel column 200.

1) Marking installation positions of monitoring components on a first ultrahigh independent steel column section (a first steel column 100) and a second ultrahigh independent steel column section (a second steel column 200);

2) the first ultrahigh independent steel column section is installed, and the second ultrahigh independent steel column section is hoisted in place;

3) and (3) installing the first monitoring structure 10 and the second monitoring structure 20 at the marked positions of the first ultrahigh independent steel column section and the second ultrahigh independent steel column section, and tightly connecting the monitoring components with the first ultrahigh independent steel column section through bolts.

4) Welding and fixing the digital display device on the second mounting frame 12;

5) the upper end of the graduated steel ruler is welded and fixed on the first mounting rack 11, and the lower end is free;

6) starting the digital display device, clicking a zero clearing button, and reading the digital display device to be 0.00 mm;

7) and adjusting the welding speed of the welding line according to the reading of the digital display device.

When the first ultrahigh independent steel column section is inclined in the positive direction perpendicular to the arrangement direction of the fastening devices, the reading of the digital display device is negative; when the inclination is reversed, the reading of the digital display device is positive. When the reading is negative, the welding worker of the outside welding seam accelerates the welding progress, and the welding worker of the inside welding seam slows down the welding progress; when the reading is positive, the welder of the inner side welding seam accelerates the welding progress, and the welder of the outer side welding seam slows down the welding progress.

Controlling the offset of the ultrahigh independent steel column section to be smaller than M, stopping welding by a welder of an inner side welding line when the reading x of the digital display device is larger than am, accelerating the welding progress by the welder of the outer side welding line, and resuming welding by the welder of the inner side welding line M when the reading 0 of the digital display device is larger than x and smaller than am; and otherwise, when the reading x of the digital display device is less than-am, the welder of the outside welding seam N stops welding, the welder of the inside welding seam accelerates the welding progress, and when the reading-am of the digital display device is less than or equal to x and less than 0, the welder of the outside welding seam resumes welding.

In the solution of this embodiment, the first monitoring structure 10 further includes an alarm, the alarm is connected to the reading display 132, and the alarm gives an alarm when the reading of the reading display 132 exceeds a predetermined value. Therefore, the situation that the position between the first steel column 100 and the second steel column 200 exceeds the preset value can be timely and accurately found, for example, when the offset of the second steel column 200 exceeds the preset value, the alarm gives an alarm, and even if an operator does not timely read the offset, the operator can know that the offset of the second steel column 200 exceeds the preset value through sound. In particular, the amount of the solvent to be used,

the alarm comprises two sounds, wherein when the reading exceeds a positive value, the alarm gives out one sound, and when the reading is lower than a negative value, the alarm gives out the other sound. Therefore, the operator can more accurately know the information of the offset without specially reading, time is wasted, and certain danger is generated even during reading in some cases, so that the risk factor of the operator can be reduced. It should be noted that the alarm is a continuous audible and visual alarm, and when the offset is smaller than the predetermined value, the alarm does not give an alarm, that is, when the offset of the two welding personnel after the speed adjustment meets the requirement, the welding personnel can recover the normal welding speed.

As shown in fig. 1 and 2, in the solution of this embodiment, the monitoring assembly further includes a second monitoring structure 20, and the second monitoring structure 20 is disposed on the second side of the steel column. The first monitoring structure 10 and the second monitoring structure 20 can be used together to measure the offset of the second steel column 200 in different directions, such as the X direction, the Y direction, etc. The first, second, third and fourth sides of the steel columns are on the same side as the first, second, third and fourth sides of the first steel column 100, and the first, second, third and fourth sides of the first steel column 100 are on the same side as the first, second, third and fourth sides of the second steel column 200.

It should be noted that the second monitoring structure 20 has the same structure as the first monitoring structure 10. Therefore, the processing cost is low, and the use is convenient. The monitoring structures can be manufactured in pairs without being manufactured separately, and different monitoring structures can be used on different steel column planes or even different groups of steel column planes when needed.

It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.

It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a monitoring subassembly of real-time supervision steel column welding deformation, steel column include first steel column (100) and second steel column (200), first steel column (100) with second steel column (200) weld in vertical direction, its characterized in that, the monitoring subassembly includes:

a first monitoring structure (10), the first monitoring structure (10) comprising a first mounting bracket (11), a second mounting bracket (12) and a measurement scale (13), the first mounting bracket (11) being mounted on the first steel column (100), the second mounting bracket (12) being mounted on the second steel column (200), the measurement scale (13) comprising a scale body (131);

the scale body (131) is arranged on the first mounting frame (11), and the scale body (131) can display the distance change between the second mounting frame (12) and the scale body (131), or

The scale body (131) is arranged on the second mounting frame (12), and the scale body (131) can display the distance change between the first mounting frame (11) and the scale body (131).

2. The assembly for monitoring the welding deformation of the steel column in real time according to claim 1, wherein the measuring scale (13) further comprises a reading display (132), the reading display (132) is matched with the scale body (131), a first end of the scale body (131) is mounted on the first mounting frame (11), a second end of the scale body (131) is a free end, and the reading display (132) is mounted on the second mounting frame (12).

3. The monitoring assembly for monitoring the welding deformation of the steel column in real time according to claim 2, wherein the first mounting frame (11) comprises a first connecting portion (111), a first horizontal rod (112) and a first vertical rod (113), the first connecting portion (111) is connected to the first horizontal rod (112), the first connecting portion (111) is used for being connected with the first steel column (100), the bottom end of the first vertical rod (113) is connected with the outer probe end of the first horizontal rod (112), and the reading display (132) is connected to the upper end of the first vertical rod (113).

4. The assembly for monitoring the welding deformation of the steel column in real time according to claim 3, wherein the horizontal cross section of the first steel column (100) is rectangular, the first steel column (100) comprises a first side, a second side, a third side and a fourth side, the second side and the fourth side are located on two sides of the first side, the third side is opposite to the first side, the horizontal rod is adjacent to the first side of the first steel column (100), the first connecting portion (111) comprises a first connecting rod and a second connecting rod, the first connecting rod and the second connecting rod are vertically connected to the first horizontal rod (112), the first connecting rod is connected to the second side, and the second connecting rod is connected to the third side.

5. The monitoring assembly for monitoring the welding deformation of the steel column in real time according to claim 4, wherein the second mounting frame (12) comprises a second connecting portion, a second horizontal rod and a second vertical rod, the second connecting portion is connected to the second horizontal rod, the second connecting portion is used for being connected with the second steel column (200), the upper end of the second vertical rod is connected with the outer probe end of the second horizontal rod, and the upper end of the scale body (131) is connected with the lower end of the second vertical rod.

6. The monitoring assembly for monitoring the welding deformation of the steel column in real time as claimed in claim 5, wherein the second horizontal rod is disposed adjacent to the first side of the second steel column (200).

7. The monitoring assembly for monitoring the welding deformation of the steel column in real time according to claim 2, wherein the reading display (132) is a digital display, and the initial reading of the digital display is zero.

8. The monitoring assembly for monitoring the welding deformation of the steel column in real time according to claim 7, wherein the first monitoring structure (10) further comprises an alarm, the alarm is connected with the reading display (132), and the alarm gives an alarm when the reading of the reading display (132) exceeds a preset value.

9. The monitoring assembly for monitoring the welding deformation of the steel column in real time according to any one of claims 1 to 8, wherein the monitoring assembly further comprises a second monitoring structure (20), and the second monitoring structure (20) is arranged on the second side face of the steel column.

10. A monitoring assembly for real-time monitoring of steel column welding deformation according to claim 9, characterized in that the second monitoring structure (20) is structurally identical to the first monitoring structure (10).

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