CN216730167U - Automatic welding equipment for solar cells - Google Patents
Automatic welding equipment for solar cells Download PDFInfo
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- CN216730167U CN216730167U CN202122894698.4U CN202122894698U CN216730167U CN 216730167 U CN216730167 U CN 216730167U CN 202122894698 U CN202122894698 U CN 202122894698U CN 216730167 U CN216730167 U CN 216730167U
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- welding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses automatic welding equipment for solar cells, which comprises a rack, wherein the rack is provided with a carrying mechanism and a processing mechanism, the processing mechanism is provided with a lug wire welding unit, the lug wire welding unit comprises a wire clamping bracket, a wire welding bracket and a lug wire welding plate, the wire clamping bracket and the wire welding bracket are respectively arranged at the side end of the lug wire welding plate, the wire clamping bracket comprises a wire clamping motor, a wire clamping rail and a wire clamping arm, one end of the wire clamping rail is connected with the wire clamping motor, one end of the wire clamping arm is connected with the wire clamping rail, and the wire clamping motor can drive the wire clamping arm on the wire clamping rail to move when working. The automatic welding equipment for the solar cell improves the processing efficiency of the cell, reduces the labor cost, improves the wire welding precision of the cell, and effectively ensures the quality of products.
Description
Technical Field
The utility model belongs to the technical field of welding equipment, and particularly relates to automatic welding equipment for solar cells.
Background
Along with the rapid development of economy, the energy consumption is more and more large, the storage capacity of non-renewable resources such as coal and oil is reduced day by day, this impels people to explore new energy continuously, wherein, solar energy uses the most environmental protection, solar energy is renewable resources so widely used by people, solar energy passes through light energy and converts into electric energy, need use solar panel to absorb light energy in the process of conversion, be equipped with polylith battery piece in the solar panel, the connection between the traditional battery piece is through the manual work is held the flatiron and is welded, traditional welding mode manual cost is high, the production efficiency is low, and the welded precision is not enough, can influence the stability of product when using, and this is the main shortcoming of traditional technique.
SUMMERY OF THE UTILITY MODEL
The problems solved by the utility model are as follows: the battery piece is moved to the corresponding position of the processing mechanism through the carrying mechanism to be automatically processed, and the processing efficiency of the battery piece is improved.
In order to achieve the purpose, the utility model provides the technical scheme that: an automatic welding device for solar cells comprises a rack, wherein the rack is provided with a carrying mechanism and a processing mechanism, the processing mechanism is provided with a welding lug line unit, the welding lug line unit comprises a wire clamping support, a welding wire support and a welding lug line plate, the wire clamping support and the welding wire support are respectively arranged at the side end of the welding lug line plate, the wire clamping support comprises a wire clamping motor, a wire clamping rail and a wire clamping arm, one end of the wire clamping rail is connected with the wire clamping motor, one end of the wire clamping arm is connected with the wire clamping rail, the wire clamping motor can drive the wire clamping arm on the wire clamping rail to move when working, the other end of the wire clamping arm is provided with a wire clamping cylinder, the wire clamping cylinder is provided with a clamp, the clamp can be unfolded or closed, the welding wire support comprises a fixing plate, a welding device, a lifting cylinder and a moving cylinder, the fixed plate surface is equipped with the slide, welding set one end is equipped with the spout, the spout cover is located the surface of slide, the moving cylinder and the cylinder that rises pass through the pipeline with welding set connects, welding set has flexible piece, telescopic link and welder, flexible piece is equipped with the flexible hole, the telescopic link is located in the flexible hole, the top of telescopic link is equipped with welder.
The utility model has the technical effects and advantages that: the solar cell automatic welding equipment has the advantages that the solar cell automatic welding equipment improves the processing efficiency of the cell and reduces the labor cost, the welding wire precision of the battery piece is improved, and the quality of the product is effectively guaranteed.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural diagram of a feeding unit of the present invention.
Fig. 3 is a schematic structural diagram of a conveying mechanism according to the present invention.
Fig. 4 is a schematic structural diagram of the welding unit of the present invention.
Fig. 5 is a schematic structural diagram of a lug wire unit according to the present invention.
Fig. 6 is a schematic structural diagram of a fixing plate and a welding device according to the present invention.
Fig. 7 is a schematic view of the matching connection structure of the moving motor and the moving track according to the present invention.
Fig. 8 is a schematic view of a matching connection structure of a carrying motor and a rack according to the present invention.
Fig. 9 is a schematic view of the structure of the placement table of the present invention.
Detailed Description
As shown in fig. 1 to 9, an automatic welding device for solar cells includes a frame 10, a bottom end of the frame 10 contacts with a ground, and a top end surface of the frame 10 is provided with a conveying mechanism 100 and a processing mechanism 200.
The processing mechanism 200 includes a feeding unit 300, a welding unit 400, a lug wire welding unit 500, and a placing table 210.
The feeding unit 300 includes a feeding plate 310, a feeding motor 320 and a plurality of lifting rods 330, the edge of the feeding plate 310 is provided with a plurality of through holes, one end of each lifting rod 330 is arranged on the surface of the frame 10, one end of each lifting rod 330 is arranged in the corresponding through hole, and the bottom end of the feeding plate 310 is provided with the feeding motor 320.
In specific implementation, the battery pieces to be processed are placed on the upper surface of the feeding plate 310, and the feeding motor 320 can push the feeding plate 310 to move up and down according to the processing condition.
The welding unit 400 includes a movable bracket 410 and a welding table 420, the welding table 420 is disposed on the surface of the frame 10, and the movable bracket 410 is disposed on the top end of the welding table 420.
The moving bracket 410 includes a moving rail 430, a moving plate 440, a moving motor 450, and a welding cylinder 460, and the moving plate 440 is disposed on a top end of the moving rail 430.
A pushing cylinder 441 is arranged at the bottom end of the moving plate 440, a connecting plate 442 is arranged on the pushing cylinder 441, and a plurality of soldering irons 443 are arranged on the surface of the connecting plate 442 facing the soldering station 420.
In particular implementations, the push cylinder 441 is capable of adjusting the up and down movement of the soldering iron 443.
The bonding lug unit 500 includes a wire clamping bracket 510, a bonding wire bracket 520 and a bonding lug plate 530, the bonding lug plate 530 is disposed on the surface of the rack 10, and the wire clamping bracket 420 and the bonding wire bracket 520 are respectively disposed at the side ends of the bonding lug plate 530.
The wire clamping bracket 510 comprises a wire clamping motor 540, a wire clamping track 550 and a wire clamping arm 560, one end of the wire clamping track 550 is connected with the wire clamping motor 540, one end of the wire clamping arm 560 is connected with the wire clamping track 550, and the wire clamping motor 540 can drive the wire clamping arm 560 on the wire clamping track 550 to move when working.
The other end of the wire clamping arm 560 is provided with a wire clamping cylinder 561, the wire clamping cylinder 561 is provided with a clamp 562, the clamp 562 can be unfolded or closed, and the clamp can pull an ear wire to be placed on the surface of the battery piece to wait for welding.
The welding wire support 520 comprises a fixing plate 521, a welding device 522, a lifting cylinder 523 and a moving cylinder 524, wherein the surface of the fixing plate 521 is provided with a slide way 501, one end of the welding device 522 is provided with a slide way 502, the slide way 502 is sleeved on the surface of the slide way 501, and the moving cylinder 524 and the lifting cylinder 523 are connected with the welding device 522 through pipelines.
The welding device 522 is provided with a telescopic block 503, a telescopic rod 504 and a welding gun 505, the telescopic block 503 is provided with a telescopic hole, the telescopic rod 504 is arranged in the telescopic hole, and the top end of the telescopic rod 504 is provided with the welding gun 505.
In specific implementation, the wire clamping support 510 clamps the lug wire to be welded with the battery piece to the surface of the welding lug plate 530 through the clamp 562, the welding wire support 520 moves the welding device 522 to a position where the lug wire and the battery piece need to be welded through the moving cylinder 524, the lifting cylinder 523 pushes the welding gun 505 of the welding device 522 to move downwards, the welding gun 505 contacts with the lug wire to weld, welding between the lug wire and the battery piece is completed, the moving cylinder 524 pushes the welding device 522 to move to a specified position, and welding work is performed after the battery piece and the lug wire are placed.
The placing table 210 is disposed at the side end of the lug wire welding unit 500, and the battery piece welded with the lug wire by the lug wire welding unit 500 can be placed on the surface of the placing table 210.
The carrying mechanism 100 comprises a carrying motor 110, a carrying rail 120 and a plurality of carrying devices 130, wherein the carrying motor 110 is connected with the plurality of carrying devices 130 through a connecting block 101, a gear 102 is arranged at one end of the carrying motor 110, a rack 103 is arranged on the carrying rail 120, and the gear 102 is connected with the rack 103 in a matching manner.
The carrying motor 110 rotates the gear 102, and the gear 102 is connected with the rack 103 in a matching manner, so that the carrying device 130 can be driven to move on the carrying rail 120.
The carrying device 130 comprises a supporting plate 131, a carrying air cylinder 132, a carrying rod 133 and a sucker 134, wherein the supporting plate 131 is provided with the carrying air cylinder 132 and the carrying rod 133, the carrying air cylinder 132 is provided with a push rod 104, the push rod 104 can stretch in the carrying air cylinder 132, the supporting plate 131 is provided with a plurality of movable holes, the push rod 104 and the carrying rod 133 are arranged in the movable holes, the carrying rod 133 and the push rod 104 can move up and down in the movable holes, the bottom end of the supporting plate 131 is provided with the sucker 134, the sucker 134 is connected with the push rod 104 and the carrying rod 133, and the carrying air cylinder 132 is controlled by the stretching of the push rod 104 to move up and down the sucker 134.
When in use, the battery piece to be processed is placed on the feeding plate 310 of the feeding unit 300, the conveying cylinder 132 of the conveying mechanism 100 moves the suction cup 134 downwards to suck the battery piece tightly, the gear 102 is rotated by the conveying motor 110 to move the suction cup 134 to the welding unit 400, the battery piece is placed on the welding workbench 420 of the welding unit 400, the welding unit 400 welds the battery piece and the wire together by the welding iron 443, the battery piece with the wire welded is moved to the lug wire welding unit 500 by the suction cup 134 of the conveying mechanism 100, the lug wire welding unit 500 welds the lug wire and the battery piece together by the welding gun 505, and the battery piece is moved to the placing table 210 by the suction cup 134 of the conveying mechanism 100 to complete the processing of the battery piece, and the automatic solar battery piece welding equipment of the utility model improves the processing efficiency of the battery piece, the labor cost is reduced, the welding wire precision of the battery piece is improved, and the product quality is effectively guaranteed.
Claims (8)
1. The utility model provides a solar wafer automatic weld equipment which characterized in that: comprises a machine frame (10),
the frame (10) is provided with a conveying mechanism (100) and a processing mechanism (200),
the processing mechanism (200) is provided with a welding lug wire unit (500),
the lug wire welding unit (500) comprises a wire clamping support (510), a wire welding support (520) and a lug wire plate (530), the wire clamping support (510) and the wire welding support (520) are respectively arranged at the side end of the lug wire plate (530),
the wire clamping support (510) comprises a wire clamping motor (540), a wire clamping track (550) and a wire clamping arm (560), one end of the wire clamping track (550) is connected with the wire clamping motor (540), one end of the wire clamping arm (560) is connected with the wire clamping track (550), the wire clamping motor (540) can drive the wire clamping arm (560) on the wire clamping track (550) to move when working,
the other end of the wire clamping arm (560) is provided with a wire clamping cylinder (561), the wire clamping cylinder (561) is provided with a clamp (562), the clamp (562) can be unfolded or closed,
the welding wire support (520) comprises a fixing plate (521), a welding device (522), a lifting cylinder (523) and a moving cylinder (524), a slide way (501) is arranged on the surface of the fixing plate (521), a slide groove (502) is arranged at one end of the welding device (522), the slide groove (502) is sleeved on the surface of the slide way (501), the moving cylinder (524) and the lifting cylinder (523) are connected with the welding device (522) through a pipeline,
the welding device (522) is provided with a telescopic block (503), a telescopic rod (504) and a welding gun (505), the telescopic block (503) is provided with a telescopic hole, the telescopic rod (504) is arranged in the telescopic hole, and the top end of the telescopic rod (504) is provided with the welding gun (505).
2. The automatic welding equipment for solar cells according to claim 1, characterized in that: the carrying mechanism (100) comprises a carrying motor (110), a carrying rail (120) and a plurality of carrying devices (130), wherein the carrying motor (110) is connected with the plurality of carrying devices (130) through a connecting block (101), a gear (102) is arranged at one end of the carrying motor (110), a rack (103) is arranged on the carrying rail (120), and the gear (102) is connected with the rack (103) in a matched mode.
3. The automatic welding equipment for solar cells according to claim 2, characterized in that: the carrying device (130) comprises a supporting plate (131), a carrying cylinder (132), a carrying rod (133) and a suction cup (134), the supporting plate (131) is provided with the carrying cylinder (132) and the carrying rod (133), the carrying cylinder (132) is provided with a push rod (104), the push rod (104) can extend and retract in the carrying cylinder (132), the supporting plate (131) is provided with a plurality of movable holes, the push rod (104) and the carrying rod (133) are arranged in the movable holes, the carrying rod (133) and the pushing rod (104) can move up and down in the movable hole, the bottom end of the supporting plate (131) is provided with the sucking disc (134), the sucking disc (134) is connected with the pushing rod (104) and the carrying rod (133), the carrying air cylinder (132) controls the up-and-down movement of the suction cup (134) through the extension and contraction of the push rod (104).
4. The automatic welding equipment for solar cells according to claim 1, characterized in that: the processing mechanism (200) comprises a feeding unit (300),
the feeding unit (300) comprises a feeding plate (310), a feeding motor (320) and a lifting rod (330), wherein a plurality of through holes are formed in the edge of the feeding plate (310), one end of the lifting rod (330) is arranged in the through holes, and the feeding motor (320) is arranged at the bottom end of the feeding plate (310).
5. The automatic welding equipment for solar cells according to claim 1, characterized in that: the machining mechanism (200) comprises a welding unit (400),
the welding unit (400) comprises a mobile carriage (410) and a welding bench (420),
the movable support (410) is provided with a movable track (430), a movable plate (440), a movable motor (450) and a welding cylinder (460), the movable plate (440) is arranged at the top end of the movable track (430), teeth (431) are arranged at the side end of the movable track (430), the movable motor (450) is arranged at the top end of the movable plate (440), a movable gear (451) is arranged at one end of the movable motor (450), the movable gear (451) can be connected with the teeth (431) of the movable track (430) in a matched mode, and when the movable motor (450) works, the movable plate (440) can be driven to move back and forth on the movable track (430).
6. The automatic welding equipment for solar cells according to claim 5, wherein: the bottom end of the moving plate (440) is provided with a pushing cylinder (441), the pushing cylinder (441) is provided with a connecting plate (442), and the surface of the connecting plate (442) facing the welding workbench (420) is provided with a plurality of welding irons (443).
7. The automatic welding equipment for solar cells according to claim 1, characterized in that: the processing mechanism (200) is provided with a placing table (210).
8. The automatic welding device for solar cells according to claim 7, wherein: the placing table (210) is provided at a side end of the lug wire unit (500).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202122894698.4U CN216730167U (en) | 2021-11-24 | 2021-11-24 | Automatic welding equipment for solar cells |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202122894698.4U CN216730167U (en) | 2021-11-24 | 2021-11-24 | Automatic welding equipment for solar cells |
Publications (1)
Publication Number | Publication Date |
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CN216730167U true CN216730167U (en) | 2022-06-14 |
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ID=81930081
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202122894698.4U Active CN216730167U (en) | 2021-11-24 | 2021-11-24 | Automatic welding equipment for solar cells |
Country Status (1)
Country | Link |
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CN (1) | CN216730167U (en) |
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2021
- 2021-11-24 CN CN202122894698.4U patent/CN216730167U/en active Active
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