CN216729845U - Pipe cutting machine for machining heat exchange pipes - Google Patents
Pipe cutting machine for machining heat exchange pipes Download PDFInfo
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- CN216729845U CN216729845U CN202220398942.XU CN202220398942U CN216729845U CN 216729845 U CN216729845 U CN 216729845U CN 202220398942 U CN202220398942 U CN 202220398942U CN 216729845 U CN216729845 U CN 216729845U
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- 238000003754 machining Methods 0.000 title claims 4
- 239000002351 wastewater Substances 0.000 claims abstract description 17
- 238000004140 cleaning Methods 0.000 claims description 14
- 239000000428 dust Substances 0.000 claims description 3
- 230000002265 prevention Effects 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 2
- 239000002699 waste material Substances 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 238000010586 diagram Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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Abstract
本实用新型公开了一种换热管加工用切管机,包括设置于底板上的切割机构,所述底板上设有控制箱,所述切割机构包括与主电机输出轴连接的锯片,所述锯片侧部连接有气缸,锯片后侧设有输送架,所述输送架上开设有输送口,输送架前侧固定有出料槽;所述出料槽上方设有防溢尘机构,所述防溢尘机构包括侧部设有进料口的箱体以及固定于箱体内的喷管,所述箱体顶部设有移动口,且箱体底部与出料槽对接;所述出料槽下方设有与其连通的废水箱。本实用新型中,通过设置防溢尘机构,利用箱体,达到有效抑制废屑外溢的效果,通过设置废水箱,不仅能够对产生的废水进行回收,还能减少漏电事故,达到提高安全性的效果。
The utility model discloses a pipe cutting machine for processing heat exchange pipes, which comprises a cutting mechanism arranged on a bottom plate, a control box is arranged on the bottom plate, the cutting mechanism comprises a saw blade connected with an output shaft of a main motor, and the A cylinder is connected to the side of the saw blade, a conveying frame is arranged on the rear side of the saw blade, a conveying port is opened on the conveying frame, and a discharge chute is fixed on the front side of the conveying frame; an anti-overflow mechanism is arranged above the discharge chute , the anti-overflow mechanism includes a box body with a feeding port on the side and a nozzle fixed in the box body, the top of the box body is provided with a moving port, and the bottom of the box body is butted with the discharge chute; There is a waste water tank connected with it under the trough. In the utility model, by setting the anti-overflow mechanism and using the box body, the effect of effectively suppressing the overflow of waste chips can be achieved. By setting the waste water tank, not only the waste water generated can be recovered, but also the leakage accident can be reduced, so as to improve the safety. Effect.
Description
技术领域technical field
本实用新型涉及换热管加工技术领域,具体为一种换热管加工用切管机。The utility model relates to the technical field of heat exchange tube processing, in particular to a pipe cutting machine for heat exchange tube processing.
背景技术Background technique
现有技术中,一般通过锯片上下移动来连续切割换热管,从而得到定长的换热管,并利用倾斜设置的下料槽来排料,且利用高压水枪对切口处进行处理,但是切割所产生的废屑会向周围四溅,且喷出的水会向四周溅射,造成加工环境的清洁状况更加恶劣,为此,我们提出一种换热管加工用切管机。In the prior art, the heat exchange tube is generally cut continuously by moving the saw blade up and down, thereby obtaining the heat exchange tube of fixed length, and the inclined feeding chute is used to discharge the material, and the high-pressure water gun is used to process the incision, but The waste chips generated by cutting will splash around, and the sprayed water will splash around, making the cleaning condition of the processing environment worse. For this reason, we propose a tube cutting machine for heat exchange tube processing.
实用新型内容Utility model content
本实用新型的目的在于提供一种换热管加工用切管机,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a pipe cutting machine for processing heat exchange pipes, so as to solve the problems raised in the above-mentioned background art.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
设计一种换热管加工用切管机,包括设置于底板上的切割机构,所述底板上设有控制箱,所述切割机构包括与主电机输出轴连接的锯片,所述锯片侧部连接有气缸,锯片后侧设有输送架,所述输送架上开设有输送口,输送架前侧固定有出料槽;Design a pipe cutting machine for heat exchange tube processing, including a cutting mechanism arranged on a bottom plate, a control box is arranged on the bottom plate, the cutting mechanism includes a saw blade connected to the output shaft of the main motor, the side of the saw blade is A cylinder is connected to the upper part of the saw blade, a conveying frame is arranged on the rear side of the saw blade, a conveying port is opened on the conveying frame, and a discharge chute is fixed on the front side of the conveying frame;
所述出料槽上方设有防溢尘机构,所述防溢尘机构包括侧部设有进料口的箱体以及固定于箱体内的喷管,所述箱体顶部设有移动口,且箱体底部与出料槽对接;The top of the discharge chute is provided with an anti-overflow mechanism, and the anti-overflow mechanism includes a box body with a feeding port on the side and a nozzle fixed in the box body, a moving port on the top of the box body, and The bottom of the box is butted with the discharge chute;
所述出料槽下方设有与其连通的废水箱。A waste water tank communicated with the discharge chute is arranged below the discharge chute.
优选地,所述箱体底部设有滑动盖,所述滑动盖远离输送架一端安装有推拉柄,且滑动盖与箱体之间通过固定机构连接。Preferably, a sliding cover is provided at the bottom of the box body, a push-pull handle is installed at one end of the sliding cover away from the conveying frame, and the sliding cover and the box body are connected by a fixing mechanism.
优选地,所述固定机构包括与滑动盖固定的连接臂,所述箱体上安装有螺纹座,所述连接臂与螺纹座之间连接有螺杆,所述螺杆与连接臂通过螺母锁紧。Preferably, the fixing mechanism includes a connecting arm fixed to the sliding cover, a threaded seat is installed on the box body, a screw is connected between the connecting arm and the screw seat, and the screw and the connecting arm are locked by a nut.
优选地,所述出料槽底部设有沥水孔,出料槽内设有清洗机构,所述清洗机构包括传动连接的清洁辊与副电机。Preferably, a drain hole is provided at the bottom of the discharging chute, and a cleaning mechanism is provided in the discharging chute, and the cleaning mechanism includes a cleaning roller and an auxiliary motor connected by transmission.
与现有技术相比,本实用新型的有益效果是:通过设置防溢尘机构,利用箱体,将设备主体与喷出的水以及切割产生的废屑进行阻隔,来防止因废屑和水流的扩散而导致加工环境的清洁状况受到影响,达到有效抑制废屑外溢的效果,通过设置废水箱,来收集由箱体排出并沿着出料槽向下流动的水流,不仅能够对产生的废水进行回收,还能减少发生因废水外流而造成的漏电事故,达到提高安全性的效果。Compared with the prior art, the beneficial effect of the present utility model is: by setting up a dust overflow prevention mechanism, the box body is used to block the main body of the equipment from the sprayed water and the waste chips generated by cutting, so as to prevent the waste chips and water from flowing. The cleaning of the processing environment is affected by the diffusion of the waste water, and the effect of effectively suppressing the overflow of waste chips is achieved. By setting up a waste water tank to collect the water flow discharged from the box and flowing down along the discharge chute, it can not only reduce the waste water generated. Recycling can also reduce the occurrence of leakage accidents caused by the outflow of wastewater, and achieve the effect of improving safety.
附图说明Description of drawings
图1为本实用新型提出的一种换热管加工用切管机的主视图;Fig. 1 is the front view of a kind of pipe cutting machine for heat exchange pipe processing proposed by the utility model;
图2为本实用新型提出的一种换热管加工用切管机的出料结构示意图;2 is a schematic diagram of the discharge structure of a pipe cutting machine for heat exchange tube processing proposed by the utility model;
图3为本实用新型提出的一种换热管加工用切管机的防溢尘机构的结构示意图;FIG. 3 is a schematic structural diagram of the anti-overflow mechanism of a pipe cutting machine for heat exchange tube processing proposed by the utility model;
图4为本实用新型提出的一种换热管加工用切管机的出料槽的内部结构示意图。4 is a schematic diagram of the internal structure of a discharge chute of a pipe cutting machine for processing heat exchange tubes proposed by the utility model.
图中:底板1、锯片2、主电机3、气缸4、控制箱5、输送架6、出料槽7、沥水孔71、清洗机构8、副电机81、清洁辊82、防溢尘机构9、箱体91、进料口911、移动口92、喷管93、滑动盖10、推拉柄11、固定机构12、连接臂121、螺纹座122、螺杆123、螺母124、废水箱13。In the figure:
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供一种技术方案:一种换热管加工用切管机,包括设置于底板1上的切割机构,底板1上设有控制箱5,切割机构包括与主电机3输出轴连接的锯片2,锯片2侧部连接有气缸4,锯片2后侧设有输送架6,输送架6上开设有输送口,输送口用于输送换热管,当换热管从输送口中穿出,利用锯片2进行切割,输送架6前侧固定有出料槽7,而切割完成的换热管掉落到出料槽7内;1-4, the present utility model provides a technical solution: a pipe cutting machine for processing heat exchange tubes, comprising a cutting mechanism arranged on a
具体的,气缸4和电机3均与供电电源连接,锯片2通过驱动轴安装于外壳内,而驱动轴通过皮带轮与电机3的输出轴传动连接,气缸4的活塞杆与外壳连接,当气缸4的活塞杆伸长时,那么锯片2会向下移动,从而与换热管接触并完成一次切割,接着,气缸4的活塞杆缩短,锯片2上移,从而远离换热管,与此同时,换热管向前输送,此后此过程循环往复;Specifically, the
出料槽7上方设有防溢尘机构9,防溢尘机构9包括侧部设有进料口911的箱体91以及固定于箱体91内的喷管93,喷管93与供水泵连接,且喷管93上安装有高压喷嘴,喷出的水不仅能沉降废屑,还能对换热管进行降温,箱体91顶部设有移动口92,根据锯片2的大小与水平位移距离,来设置移动口92的长度,从而保证锯片2相对于箱体91的移动不会被限制,且箱体91底部与出料槽7对接;The top of the
具体来说,出料槽7分为两段,其靠近输送架6一段顶部开口,用于接住换热管;Specifically, the
具体的,通过设置防溢尘机构9,利用箱体91,将设备主体与喷出的水以及切割产生的废屑进行阻隔,来防止因废屑和水流的扩散而导致加工环境的清洁状况受到影响,达到有效抑制废屑外溢的效果。Specifically, by setting the
进一步地说,箱体91底部设有滑动盖10,箱体91底部安装有滑轨,滑动盖10与滑轨连接,滑动盖10远离输送架6一端安装有推拉柄11,且滑动盖10与箱体91之间通过固定机构12连接;箱体91底部设有与出料槽7对应的掉落口,通过移动推拉柄11,使滑动盖10相对于箱体91来回移动,从而控制掉落口的大小与换热管的切割长度相匹配,避免掉落口过大而造成废屑和废水外流;Further, a sliding
进一步地说,固定机构12包括与滑动盖10固定的连接臂121,箱体91上安装有螺纹座122,连接臂121与螺纹座122之间连接有螺杆123,螺杆123与连接臂121通过螺母124锁紧;Further, the
具体的,当确定了滑动盖10位置后,需要将其进行锁定,防止位移,将螺杆123一端穿过连接臂121,并与螺纹座122拧紧,接着将螺母124套在螺杆123另一端锁紧,即可完成滑动盖10与箱体91的固定。Specifically, when the position of the sliding
出料槽7下方设有与其连通的废水箱13;A
具体的,废水箱13上设有能容纳出料槽7的放置槽,而放置槽底部设有与废水箱13内部连通的排水口,通过设置废水箱13,来收集由箱体91排出并沿着出料槽7向下流动的水流,不仅能够对产生的废水进行回收,还能减少发生因废水外流而造成的漏电事故,达到提高安全性的效果。Specifically, the
进一步地说,出料槽7底部设有沥水孔71,出料槽7内设有清洗机构8,清洗机构8包括传动连接的清洁辊82与副电机81,清洁辊82两端通过转轴与出料槽7内壁连接,且转轴端部与副电机81输出轴上均安装有皮带轮,皮带轮之间通过皮带进行连接;Further, a
具体的,由于刚切割完成的换热管被水喷后,废屑被水沉降并附着在换热管表面,之后需要单独对换热管进行清洗,浪费时间,副电机81与供电电源进行连接,启动副电机81后,皮带轮带动清洁辊82转动,对掉落下来的换热管进行清洁,从而在出料的同时完成清洗,使用方便,并利用沥水孔71将换热管上残留的水排到废水箱13内。Specifically, after the heat exchange tube that has just been cut is sprayed with water, the waste chips are settled by water and adhered to the surface of the heat exchange tube. After that, the heat exchange tube needs to be cleaned separately, which wastes time. The
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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